CN209411640U - Planer-type aluminium bar stacking unit - Google Patents
Planer-type aluminium bar stacking unit Download PDFInfo
- Publication number
- CN209411640U CN209411640U CN201822099561.8U CN201822099561U CN209411640U CN 209411640 U CN209411640 U CN 209411640U CN 201822099561 U CN201822099561 U CN 201822099561U CN 209411640 U CN209411640 U CN 209411640U
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- Prior art keywords
- portal frame
- dual
- output
- planer
- mechanical gripper
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 20
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 20
- 239000004411 aluminium Substances 0.000 title claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 20
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 6
- 239000000463 material Substances 0.000 claims abstract description 6
- 239000010959 steel Substances 0.000 claims abstract description 6
- 239000003638 chemical reducing agent Substances 0.000 claims description 11
- 230000009977 dual effect Effects 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000005096 rolling process Methods 0.000 claims description 6
- 230000009194 climbing Effects 0.000 claims description 5
- 230000001360 synchronised effect Effects 0.000 claims description 5
- 230000003028 elevating effect Effects 0.000 claims description 4
- 239000004744 fabric Substances 0.000 claims description 4
- 230000001737 promoting effect Effects 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 230000003447 ipsilateral effect Effects 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 2
- 238000012423 maintenance Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 241001269238 Data Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
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- Milling, Drilling, And Turning Of Wood (AREA)
Abstract
The utility model provides a kind of planer-type aluminium bar stacking unit, stacking host is provided between two crossbeams at the top of portal frame, stacking host is made of promotion driving mechanism, braking safety device, apparatus for controlling of lifting, the branch inboard leg of portal frame two sides is provided with riser guide symmetrically arranged on the left and the right, and riser guide is vertically arranged and is located on the center line at the top of portal frame between two crossbeams；Hoistable platform is provided between the riser guide of two sides, dual-output motor is provided in the middle part of hoistable platform, the mechanical gripper that array is arranged symmetrically is provided at left and right sides of dual-output motor, the handgrip board group that any one group of mechanical gripper is arranged symmetrically by front and back is at being provided with material to be extracted between the preceding handgrip plate and rear handgrip plate of mechanical gripper.The utility model solves the interference situation of upright of frame and homogeneous furnace triplex truck；Frame is not needed, rolled steel dosage is greatlyd save, is overhauled convenient for manual operation.
Description
Technical field
The utility model belongs to metallurgy industry special equipment technical field, in particular to a kind of planer-type aluminium bar stacking machine
Group.
Background technique
Aluminium bar diameter currently on the market becomes slightly, diameter range: 5 cun to 17 cun very common, before depending merely on
Hand stowage be far from satisfying actual production requirement, completed by artificial handling or carrying fork truck mode；Parting bead pendulum
It puts, recycle and also manually complete substantially, automation degree is very low, large labor intensity, the factors such as more than security risk.With being directed to
Aluminium bar stacking demand it is increasingly strong, several at present that some mechanical hand has been had a fling at locally to replace artificial, effect is not to manage very much
Think, low efficiency, it is not easy to operate, some midways stopped use.
Although the stacking unit of frame-type is able to achieve automation stacking, un-heaping work functions, there are following technological deficiencies:
1), the column of frame is unique shortcoming of plant configuration, the column of frame need to support stacking unit and mechanical gripper and
The weight of every layer of aluminium bar, column cross-section is larger, and column quantity is more, is arranged in the middle position in workshop, affects workshop
Overall aesthetic, while the presence of column affects the layout of the station in stacking unit, layout needs to consider upright of frame and homogeneous
Three composite skips of furnace feeding interfere situation；2), the maintenance of the stacking unit of frame structure is inconvenient, and power control cabinet needs to install
On high-level stacking machine；Electrical failure in production, such as ann reset require manually to climb from the stair of workshop one end
It repairs up, including daily maintenance machine work.
How to design a kind of planer-type aluminium bar stacking unit, how solution framework column and homogeneous furnace triplex truck it is dry
Relate to situation；How to be overhauled convenient for manual operation, becomes urgent problem.
Summary of the invention
In view of the foregoing deficiencies of prior art, the purpose of this utility model is to provide a kind of planer-type aluminium bar stackings
Unit, the column for solving frame existing in the prior art are unique shortcoming of plant configuration, and the column of frame needs to prop up
The weight of stacking unit and mechanical gripper and every layer of aluminium bar is propped up, column cross-section is larger, and column quantity is more, is arranged in vehicle
Between middle position, affect the overall aesthetic in workshop, while the presence of column affects the layout of the station in stacking unit, cloth
Office needs to consider three composite skips interference situation of upright of frame and homogeneous furnace feeding；The maintenance of the stacking unit of frame structure
Inconvenience, power control cabinet need to install on high-level stacking machine；Electrical failure in production, such as ann reset require people
Work climbs up maintenance from the stair of workshop one end, the problem of including daily maintenance machine work.
To achieve the above object, the utility model provides a kind of planer-type aluminium bar stacking unit, including portal frame, described
Supporting leg at left and right sides of portal frame is splayed configuration structure, and the base longerons of two side legs are respectively arranged with front and back and are arranged symmetrically
Walking mechanism, the traveling wheel of walking mechanism is separately mounted on heavy rail, wherein the heavy rail of left side supporting leg is mounted on support frame
On, the heavy rail of right side supporting leg is mounted below horizontal plane；
Stacking host is provided between two crossbeams at the top of portal frame, stacking host is stopped by promotion driving mechanism, safety
Vehicle device, apparatus for controlling of lifting composition, wherein promoting driving mechanism includes lifting speed reducer, the high speed input shaft of lifting speed reducer
It is connect by shaft coupling with variable-frequency motor output, the output end of lifting speed reducer uses the structure of two coaxial low speed dual outputs
Form, is provided with reel on four low-speed output shafts, and four reels are single at each side arrangement two of lifting speed reducer
One reel of side reaches synchronous by the gear wheel transmission of another ipsilateral active reel, plays the function of hoisting；
The branch inboard leg of portal frame two sides is provided with riser guide symmetrically arranged on the left and the right, and riser guide is vertically arranged and position
On center line between two crossbeams in portal frame top；Hoistable platform, hoistable platform are provided between the riser guide of two sides
Left and right ends be respectively arranged with a series cylinder bracket, symmetrical cloth before and after two rolling stands in any one series cylinder bracket
It sets, any one roller on rolling stand is connect between the reel of one side by wirerope respectively；
Dual-output motor is provided in the middle part of hoistable platform, two output ends of dual-output motor are respectively along left and right directions
Arrangement and respectively with transmission axis connection, two transmission thes tip of the axis respectively with close to one side interlock plate in the middle part of connect；It is double
The mechanical gripper that array is arranged symmetrically is provided at left and right sides of output motor, any one group of mechanical gripper is by the symmetrical cloth in front and back
The handgrip board group set is at wherein being provided with connecting rod A between the preceding handgrip plate of the array mechanical gripper in left side, the array in left side is mechanical
Connecting rod B is provided between the rear handgrip plate of handgrip, connecting rod A is connect by connecting rod C with the bottom of left side interlock plate；Connecting rod B passes through
Connecting rod D is connect with the top of left side interlock plate；Material to be extracted is provided between the preceding handgrip plate and rear handgrip plate of mechanical gripper.
In an embodiment of the utility model, the walking mechanism is by synchronous machine drives traveling wheel on heavy rail
Walking.
In an embodiment of the utility model, the portal frame lower part is provided with power control cabinet, examines convenient for manual operation
It repairs.
In an embodiment of the utility model, it is provided with climbing staircase on the portal frame, facilitates worker or more, just
In maintenance mechanical equipment work.
In an embodiment of the utility model, the braking safety device is dual brake bassinet structure, in dual brake bassinet structure
One at brake structure be used for braking motor output, another brake structure be used for braking deceleration machine output；Double-brake knot
Structure can move at the same time, and effectively ensure elevating safety.
As described above, a kind of planer-type aluminium bar stacking unit of the utility model, eliminates the vertical of frame-type stacking unit
Column, the heavy rail track laying for allowing original high-altitude to set up solve upright of frame and homogeneous furnace triplex truck on the terrace of workshop
Interference situation；Frame is not needed, rolled steel dosage is greatlyd save, power control cabinet is overhauled close to bottom surface convenient for manual operation；Climbing is helped
Ladder facilitates worker or more, the work of easy access mechanical equipment；Mechanical gripper uses the characteristic of link mechanism and connecting rod dead point, full
The fastness of foot crawl, accuracy requirement, promote and apply with good economic efficiency and social benefit.
Detailed description of the invention
Fig. 1 is the main view of the utility model.
Fig. 2 is the left view of the utility model.
In figure: 1. portal frames；2. stacking host；3. braking safety device；4. promoting driving mechanism；5. riser guide；6.
Hoistable platform；7. mechanical gripper；8. interlock plate.
Specific embodiment
Embodiments of the present invention are illustrated by particular specific embodiment below, those skilled in the art can be by this explanation
Content disclosed by book is understood other advantages and efficacy of the present invention easily.
Fig. 1 is please referred to Fig. 2.It should be clear that this specification structure depicted in this specification institute accompanying drawings, ratio, size etc., only to
Cooperate the revealed content of specification, so that those skilled in the art understands and reads, is not intended to limit the utility model
Enforceable qualifications, therefore do not have technical essential meaning, the modification of any structure, the change of proportionate relationship or size
Adjustment, in the case where not influencing the effect of the utility model can be generated and the purpose that can reach, should all still fall in the utility model
Revealed technology contents obtain in the range of capable of covering.Meanwhile in this specification it is cited as "upper", "lower", " left side ",
The term on " right side ", " centre " and " one " etc. is merely convenient to being illustrated for narration, rather than enforceable to limit the utility model
Range, relativeness are altered or modified, under the content of no substantial changes in technology, enforceable when being also considered as the utility model
Scope.
As shown in Figure 1, the utility model provides a kind of planer-type aluminium bar stacking unit, including portal frame 1, described gantry
The supporting leg of 1 left and right sides of frame is splayed configuration structure, and the base longerons of two side legs are respectively arranged with what front and back was arranged symmetrically
The traveling wheel of walking mechanism, walking mechanism is separately mounted on heavy rail, wherein the heavy rail installation of left side supporting leg is on the support frame,
The heavy rail of right side supporting leg is mounted below horizontal plane；
Stacking host 2 is provided between two crossbeams at 1 top of portal frame, stacking host 2 is by promotion driving mechanism 4, peace
Full brake gear 3, apparatus for controlling of lifting composition, wherein promoting driving mechanism 4 includes lifting speed reducer, the high speed of lifting speed reducer
Input shaft is connect by shaft coupling with variable-frequency motor output, and the output end of lifting speed reducer uses two coaxial low speed dual outputs
Structure type, be provided with reel, each side arrangement of four reels in lifting speed reducer on four low-speed output shafts
Two, a unilateral reel reaches synchronous by the gear wheel transmission of another ipsilateral active reel, plays hoisting
Function；
As shown in Fig. 2, the branch inboard leg of 1 two sides of portal frame is provided with riser guide 5 symmetrically arranged on the left and the right, riser guide
5 are vertically arranged and are located on the center line between 1 two crossbeams in top of portal frame；Liter is provided between the riser guide 5 of two sides
Platform 6 drops, and the left and right ends of hoistable platform 6 are respectively arranged with a series cylinder bracket, two rollings in any one series cylinder bracket
It is arranged symmetrically before and after tube stent, any one roller on rolling stand passes through steel wire between the reel of one side respectively
Rope connection；
The middle part of hoistable platform 6 is provided with dual-output motor, and two output ends of dual-output motor are respectively along right and left
To arrangement and respectively with transmission axis connection, two are driven thes tip of the axis and respectively connect in the middle part of the interlock plate 8 of one side；
The mechanical gripper 7 that array is arranged symmetrically is provided at left and right sides of dual-output motor, any one group of mechanical gripper 7 is right by front and back
Claim the handgrip board group of arrangement at wherein being provided with connecting rod A, the number in left side between the preceding handgrip plate of the array mechanical gripper 7 in left side
Connecting rod B is provided between the rear handgrip plate of group mechanical gripper 7, connecting rod A is connect by connecting rod C with the bottom of left side interlock plate 8；Even
Bar B is connect by connecting rod D with the top of left side interlock plate 8；It is provided between the preceding handgrip plate and rear handgrip plate of mechanical gripper 7
Material to be extracted；
The walking mechanism is walked on heavy rail by synchronous machine drives traveling wheel；
1 lower part of portal frame is provided with power control cabinet, overhauls convenient for manual operation；
It is provided with climbing staircase on the portal frame 1, facilitates worker or more, the work of easy access mechanical equipment；
The braking safety device 3 is dual brake bassinet structure, and brake structure is for braking electricity at one in dual brake bassinet structure
The output of machine, another brake structure are used for the output of braking deceleration machine；Dual brake bassinet structure can move at the same time, effective to ensure
Elevating safety.
When it is implemented, one 72 meters long of stacking unit can save the weight of frame steel up to more than 70 tons, cost value
It is considerable；Each every layer of the weight capacity of mechanical gripper 7 is at 10 tons or so, this is very high to the fastness of crawl, accuracy requirement, no
There must be any security risk, have developed this set mechanical gripper by using the feature sets of link mechanism and connecting rod dead point, mainly
For extracting material.
Embodiment one, apparatus for controlling of lifting are mainly electrically quite perfect to detect and control logical relation.Normally
Adjustable height position, every time different, according to the state of real work, system-computed goes out needs height to be achieved in next step
The calculating record data of position, this position are provided by encoder；But encoder fault in order to prevent, and be additionally arranged
Laser ranging, to verify the location information that should actually reach；If the information that the two provides is more than setting value, elevating control dress
Setting will call the police, while braking equipment waits artificial maintenance, and all information datas are completed to transmit by wireless telecommunications；
It is equipped with infrared detection barrier in the lower section of walking mechanism, prevents gantry frame collision sundries and personnel；Work as barrier
After hindering object to be removed, electric-control system can start automatically after 5 seconds, continue to complete work；
Electric-control system is responsible for all instructions and logical action of entire planer-type aluminium bar stacking, un-heaping unit, by automatically controlled system
System unified command.
In conclusion the utility model provides a kind of planer-type aluminium bar stacking unit, frame-type stacking unit is eliminated
Column, the heavy rail track laying for allowing original high-altitude to set up solve upright of frame and homogeneous furnace triplex material on the terrace of workshop
The interference situation of vehicle；Frame is not needed, rolled steel dosage is greatlyd save, power control cabinet is overhauled close to bottom surface convenient for manual operation；Climbing
Staircase facilitates worker or more, the work of easy access mechanical equipment；Mechanical gripper uses the characteristic of link mechanism and connecting rod dead point,
Meet fastness, the accuracy requirement of crawl.So the utility model effectively overcome various shortcoming in the prior art and
Has high industrial utilization value.
The above embodiments are only illustrative of the principle and efficacy of the utility model, and not for limitation, this is practical new
Type.Any person skilled in the art can all carry out above-described embodiment under the spirit and scope without prejudice to the utility model
Modifications and changes.Therefore, such as those of ordinary skill in the art without departing from the revealed essence of the utility model
All equivalent modifications or change completed under mind and technical idea, should be covered by the claim of the utility model.
Claims (5)
1. planer-type aluminium bar stacking unit, including portal frame (1), it is characterised in that: the branch at left and right sides of the portal frame (1)
Leg is splayed configuration structure, and the base longerons of two side legs are respectively arranged with the walking mechanism that front and back is arranged symmetrically, vehicle with walking machine
The traveling wheel of structure is separately mounted on heavy rail, wherein the heavy rail installation of left side supporting leg is on the support frame, the heavy rail of right side supporting leg
It is mounted below horizontal plane；
It is provided with stacking host (2) between two crossbeams at the top of portal frame (1), stacking host (2) is by promotion driving mechanism
(4), braking safety device (3), apparatus for controlling of lifting composition, wherein promoting driving mechanism (4) includes lifting speed reducer, lifting subtracts
The high speed input shaft of fast machine is connect by shaft coupling with variable-frequency motor output, and the output end of lifting speed reducer is coaxial using two
The structure type of low speed dual output is provided with reel on four low-speed output shafts, and four reels are in the left and right of lifting speed reducer
Two sides respectively arrange two, and a unilateral reel reaches synchronous by the gear wheel transmission of another ipsilateral active reel, rise
To the function of hoisting；
The branch inboard leg of portal frame (1) two sides is provided with riser guide symmetrically arranged on the left and the right (5), riser guide (5) vertical cloth
It sets and is located on the center line at the top of portal frame (1) between two crossbeams；It is flat that lifting is provided between the riser guide (5) of two sides
Platform (6), the left and right ends of hoistable platform (6) are respectively arranged with a series cylinder bracket, two rollings in any one series cylinder bracket
It is arranged symmetrically before and after tube stent, any one roller on rolling stand passes through steel wire between the reel of one side respectively
Rope connection；
Dual-output motor is provided in the middle part of hoistable platform (6), two output ends of dual-output motor are respectively along left and right directions
Arrangement and respectively with transmission axis connection, two transmission thes tip of the axis respectively with close to one side interlock plate (8) in the middle part of connect；
The mechanical gripper (7) that array is arranged symmetrically is provided at left and right sides of dual-output motor, any one group of mechanical gripper (7) is by preceding
The handgrip board group being arranged symmetrically afterwards is at left wherein be provided with connecting rod A between the preceding handgrip plate of the array mechanical gripper (7) in left side
Connecting rod B is provided between the rear handgrip plate of the array mechanical gripper (7) of side, connecting rod A passes through connecting rod C and left side interlock plate (8)
Bottom connection；Connecting rod B is connect by connecting rod D with the top of left side interlock plate (8)；The preceding handgrip plate of mechanical gripper (7) is grabbed with after
Material to be extracted is provided between palm.
2. planer-type aluminium bar stacking unit according to claim 1, it is characterised in that: the walking mechanism passes through synchronization
Motor driven traveling wheel is walked on heavy rail.
3. planer-type aluminium bar stacking unit according to claim 1, it is characterised in that: described portal frame (1) lower part is set
It is equipped with power control cabinet, is overhauled convenient for manual operation.
4. planer-type aluminium bar stacking unit according to claim 1, it is characterised in that: be arranged on the portal frame (1)
There is climbing staircase, facilitates worker or more, the work of easy access mechanical equipment.
5. planer-type aluminium bar stacking unit according to claim 1, it is characterised in that: the braking safety device (3)
For dual brake bassinet structure, in dual brake bassinet structure one at brake structure be used for the output of braking motor, another brake structure is used for
The output of braking deceleration machine；Dual brake bassinet structure can move at the same time, and effectively ensure elevating safety.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822099561.8U CN209411640U (en) | 2018-12-13 | 2018-12-13 | Planer-type aluminium bar stacking unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822099561.8U CN209411640U (en) | 2018-12-13 | 2018-12-13 | Planer-type aluminium bar stacking unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209411640U true CN209411640U (en) | 2019-09-20 |
Family
ID=67938049
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822099561.8U Expired - Fee Related CN209411640U (en) | 2018-12-13 | 2018-12-13 | Planer-type aluminium bar stacking unit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209411640U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111646241A (en) * | 2020-06-04 | 2020-09-11 | 龙合智能装备制造有限公司 | Stacking cargo loading system and control method thereof |
-
2018
- 2018-12-13 CN CN201822099561.8U patent/CN209411640U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111646241A (en) * | 2020-06-04 | 2020-09-11 | 龙合智能装备制造有限公司 | Stacking cargo loading system and control method thereof |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190920 |