CN209409190U - Gating system of injection mold - Google Patents
Gating system of injection mold Download PDFInfo
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- CN209409190U CN209409190U CN201920030664.0U CN201920030664U CN209409190U CN 209409190 U CN209409190 U CN 209409190U CN 201920030664 U CN201920030664 U CN 201920030664U CN 209409190 U CN209409190 U CN 209409190U
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- 238000002347 injection Methods 0.000 title claims abstract description 33
- 239000007924 injection Substances 0.000 title claims abstract description 33
- 238000001746 injection moulding Methods 0.000 claims abstract description 32
- 229920000742 Cotton Polymers 0.000 claims description 3
- 238000009413 insulation Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 21
- 238000001816 cooling Methods 0.000 abstract description 13
- 238000000926 separation method Methods 0.000 abstract description 3
- 239000000243 solution Substances 0.000 description 8
- 230000007547 defect Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 239000011344 liquid material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
本实用新型公开了一种注塑模具的浇注系统,包括模具主体和注塑机,模具主体内设置有左模具和右模具,右模具的内部设置有主流道,左模具的一侧设置有与主流道末端密封连接的分接孔和若干分流道;模具主体的一侧固定安装有第一液压缸,第一液压缸通过液压伸缩杆与第一切刀驱动连接,第一切刀位于主流道与注塑机接口的上方;左模具内部分流道末端的一侧均安装有第二液压缸,且分流道侧壁上安装有第二切刀,第二液压缸通过液压伸缩杆与第二切刀驱动连接。本实用新型浇注系统设置有液压驱动的切刀,可通过切刀先切断主流道内冷却物料与注塑机内物料的连接方便左右模具分离,再切断分流道内冷却物料与注塑成品的连接,方便成品脱模。
The utility model discloses a pouring system for an injection mold, including a mold body and an injection molding machine, wherein a left mold and a right mold are arranged in the mold body, a main flow channel is arranged inside the right mold, and a branch hole and a plurality of branch flows which are sealed and connected to the end of the main flow channel are arranged on one side of the left mold; a first hydraulic cylinder is fixedly installed on one side of the mold body, and the first hydraulic cylinder is connected to a first cutter by driving through a hydraulic telescopic rod, and the first cutter is located above the interface between the main flow channel and the injection molding machine; a second hydraulic cylinder is installed on one side of the end of the branch flow channel in the left mold, and a second cutter is installed on the side wall of the branch flow channel, and the second hydraulic cylinder is connected to the second cutter by driving through a hydraulic telescopic rod. The pouring system of the utility model is provided with a hydraulically driven cutter, which can first cut off the connection between the cooling material in the main flow channel and the material in the injection molding machine through the cutter to facilitate the separation of the left and right molds, and then cut off the connection between the cooling material in the branch flow channel and the injection molded product, so as to facilitate the demolding of the finished product.
Description
技术领域technical field
本实用新型涉及注塑模具技术领域,特别是涉及一种注塑模具的浇注系统。The utility model relates to the technical field of injection molds, in particular to a pouring system for injection molds.
背景技术Background technique
注塑模具是一种生产塑胶制品的工具;也是赋予塑胶制品完整结构和精确尺寸的工具。注塑成型是批量生产某些形状复杂部件时用到的一种加工方法。具体指将受热融化的塑料由注塑机高压射入模腔,经冷却固化后,得到成形品。注塑模具中设置有浇注系统,又称流道系统,它是将塑料熔体由注射机喷嘴引向型腔的一组进料通道,通常由主流道、分流道组成。Injection mold is a tool for producing plastic products; it is also a tool for giving plastic products complete structure and precise dimensions. Injection molding is a processing method used in the mass production of certain complex-shaped parts. Specifically, it refers to injecting the heated and melted plastic into the mold cavity under high pressure from the injection molding machine, and after cooling and solidifying, a molded product is obtained. The injection mold is equipped with a gating system, also known as a runner system, which is a set of feed channels that guide the plastic melt from the nozzle of the injection machine to the cavity, usually consisting of a main channel and a runner.
现有的注塑模具在注塑完成成品脱模的过程中,浇注系统中主流道内冷凝物容易与注塑机喷射口内物料黏接,导致物料浪费,同时分流道内的冷凝物会与成品连接,牵连成品,导致注塑成品容易产生瑕疵。In the process of demoulding the finished product in the existing injection mold, the condensate in the main channel of the gating system is easy to stick to the material in the injection port of the injection molding machine, resulting in material waste. At the same time, the condensate in the runner will connect with the finished product, implicating the finished product As a result, injection molded products are prone to defects.
实用新型内容Utility model content
为了克服现有技术的不足,本实用新型提供一种注塑模具的浇注系统,能在脱模过程中切断主流道与注塑机和分流道与成品的连接,使脱模更方便,成品不易出现瑕疵。In order to overcome the deficiencies of the prior art, the utility model provides a gating system for injection molds, which can cut off the connection between the main channel and the injection molding machine and the connection between the runner and the finished product during the demoulding process, so that the demoulding is more convenient and the finished product is less prone to defects .
为解决上述技术问题,本实用新型提供如下技术方案:In order to solve the above technical problems, the utility model provides the following technical solutions:
一种注塑模具的浇注系统,包括模具主体和注塑机,所述模具主体内一侧设置有与液压驱动连接的可活动的左模具,另一侧固定安装有右模具,所述右模具的内部设置有主流道,所述主流道的一端与右模具的模腔连接,另一端与注塑机的喷嘴连接,所述左模具的一侧设置有与主流道末端密封连接的分接孔和若干分流道,所述分流道一端与分接孔连通,另一端与左模具的模腔连通;所述模具主体的一侧固定安装有第一液压缸,所述第一液压缸通过液压伸缩杆与第一切刀驱动连接,所述第一切刀位于主流道与注塑机接口的上方;所述左模具内部分流道末端的一侧均安装有第二液压缸,且所述分流道侧壁上安装有第二切刀,所述第二液压缸通过液压伸缩杆与第二切刀驱动连接。A pouring system for an injection mold, including a mold body and an injection molding machine, a movable left mold connected to a hydraulic drive is arranged on one side of the mold body, and a right mold is fixedly installed on the other side, and the inside of the right mold A sprue is provided, one end of the sprue is connected to the mold cavity of the right mold, and the other end is connected to the nozzle of the injection molding machine, and one side of the left mold is provided with a tap hole and a number of branch holes that are sealingly connected to the end of the sprue One end of the branch channel communicates with the tap hole, and the other end communicates with the cavity of the left mold; one side of the mold body is fixedly installed with a first hydraulic cylinder, and the first hydraulic cylinder is connected to the second hydraulic cylinder through a hydraulic telescopic rod. The cutting knife is driven and connected, and the first cutting knife is located above the interface between the main channel and the injection molding machine; the second hydraulic cylinder is installed on the side of the end of the sub-runner in the left mold, and the side wall of the sub-runner is installed There is a second cutter, and the second hydraulic cylinder is driven and connected with the second cutter through a hydraulic telescopic rod.
作为本实用新型的一种优选技术方案,所述注塑机通过锥形口与主流道的一端连接。As a preferred technical solution of the present invention, the injection molding machine is connected to one end of the main flow channel through a tapered port.
作为本实用新型的一种优选技术方案,所述注塑机与主流道的接口处安装有隔温棉。As a preferred technical solution of the present invention, the interface between the injection molding machine and the main channel is installed with insulation cotton.
作为本实用新型的一种优选技术方案,所述主流道的末端设置有冷料穴。As a preferred technical solution of the utility model, a cold material cavity is provided at the end of the main channel.
作为本实用新型的一种优选技术方案,所述主流道设置于右模具的中间部位。As a preferred technical solution of the present invention, the main channel is arranged in the middle part of the right mold.
作为本实用新型的一种优选技术方案,若干所述分流道均匀对分分布于左模具上。As a preferred technical solution of the present invention, several of the runners are evenly distributed in half on the left mould.
作为本实用新型的一种优选技术方案,所述分流道的末端设置有浇口,所述浇口截面为矩形,且所述浇口的截面积小于分流道的截面积。As a preferred technical solution of the present invention, a gate is provided at the end of the runner, the cross section of the gate is rectangular, and the cross-sectional area of the gate is smaller than that of the runner.
作为本实用新型的一种优选技术方案,所述第二切刀安装于浇口一侧的侧壁内。As a preferred technical solution of the present invention, the second cutter is installed in the side wall on one side of the gate.
与现有技术相比,本实用新型能达到的有益效果是:Compared with the prior art, the beneficial effects that the utility model can achieve are:
本实用新型在注塑模具浇注系统的主流道与注塑机接口和分流道末端与模腔接口处均安装有液压驱动的切刀,在注塑完成后,可通过切刀先切断主流道内冷却物料与注塑机内物料的连接方便左右模具分离,再切断分流道内冷却物料与注塑成品的连接,方便成品脱模,不会再因分流道内冷却物料的牵连而造成成品瑕疵。The utility model is equipped with a hydraulically driven cutter at the interface between the main channel of the injection mold gating system and the injection molding machine and at the interface between the end of the runner and the mold cavity. After the injection molding is completed, the cooling material in the main channel can be cut off and the injection The connection of the materials in the machine facilitates the separation of the left and right molds, and then cuts off the connection between the cooling material in the runner and the injection molded product, which facilitates the demoulding of the finished product, and will not cause defects in the finished product due to the involvement of the cooling material in the runner.
附图说明Description of drawings
图1是本实用新型的工作状态的结构示意图;Fig. 1 is the structural representation of the working state of the present utility model;
图2是本实用新型的左模具结构示意图;Fig. 2 is a schematic diagram of the structure of the left mold of the utility model;
其中:1、模具主体;2、注塑机;3、左模具;4、右模具;5、第一液压缸;6、液压伸缩杆;7、第一切刀;8、主流道;9、锥形口;10、分接孔;11、分流道;12、浇口;13、第二液压缸;14、模腔;15、第二切刀。Among them: 1. Mold main body; 2. Injection molding machine; 3. Left mold; 4. Right mold; 5. First hydraulic cylinder; 6. Hydraulic telescopic rod; 7. First cutter; 8. Main channel; 9. Cone 10, tap hole; 11, runner; 12, gate; 13, second hydraulic cylinder; 14, mold cavity; 15, second cutter.
具体实施方式Detailed ways
以下结合附图对本实用新型的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本实用新型,并不用于限定本实用新型。The preferred embodiments of the present utility model are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described here are only used to illustrate and explain the present utility model, and are not intended to limit the present utility model.
请参照图1-2所示,本实用新型提供的一种注塑模具的浇注系统,其包括模具主体1和注塑机2,模具主体1内一侧设置有与液压驱动连接的可活动的左模具3,另一侧固定安装有右模具4,右模具4的内部设置有主流道8,主流道8的一端与右模具4的模腔14连接,另一端与注塑机2的喷嘴连接,左模具3的一侧设置有与主流道8末端密封连接的分接孔10和若干分流道11,分流道11一端与分接孔10连通,另一端与左模具3的模腔14连通;模具主体1的一侧固定安装有第一液压缸5,第一液压缸5通过液压伸缩杆6与第一切刀7驱动连接,第一切刀7位于主流道8与注塑机2接口的上方;左模具3内部分流道11末端的一侧均安装有第二液压缸13,且分流道11侧壁上安装有第二切刀15,第二液压缸13通过液压伸缩杆6与第二切刀15驱动连接。Please refer to Figure 1-2, the gating system of an injection mold provided by the utility model includes a mold main body 1 and an injection molding machine 2, and a movable left mold connected to a hydraulic drive is arranged on one side of the mold main body 1 3. The right mold 4 is fixedly installed on the other side, and the inside of the right mold 4 is provided with a main flow channel 8. One end of the main flow channel 8 is connected to the cavity 14 of the right mold 4, and the other end is connected to the nozzle of the injection molding machine 2. The left mold One side of the 3 is provided with a tap hole 10 and a number of runners 11 that are sealed and connected to the end of the main channel 8. One end of the runner 11 communicates with the tap hole 10, and the other end communicates with the mold cavity 14 of the left mold 3; the mold body 1 The first hydraulic cylinder 5 is fixedly installed on the side of the first hydraulic cylinder 5, and the first hydraulic cylinder 5 is driven and connected with the first cutter 7 through the hydraulic telescopic rod 6. The first cutter 7 is located above the interface between the main channel 8 and the injection molding machine 2; the left mold 3 A second hydraulic cylinder 13 is installed on one side of the end of the internal runner 11, and a second cutter 15 is installed on the side wall of the runner 11, and the second hydraulic cylinder 13 is driven by the hydraulic telescopic rod 6 and the second cutter 15 connect.
注塑机2通过锥形口9与主流道8的一端连接,使流道直径逐渐减小,从而增加主流道内的物料的流速。注塑机2与主流道8的接口处安装有隔温棉,可对注塑机喷射口内液体原料进行保温,防止其冷却,同时可防止热量向模具内扩散,影响物料冷却成型。主流道8的末端设置有冷料穴,用以捕集射嘴端部两次注射之间所产生的冷料,从而防止分流道或浇口的堵塞。主流道8设置于右模具4的中间部位,若干分流道11均匀对分分布于左模具3上,方便物料由流道均匀扩散到模腔内。分流道11的末端设置有浇口12,浇口12截面为矩形,且浇口12的截面积小于分流道11的截面积,便于注塑成品在小截面的浇口位置与流道系统分离。第二切刀15安装于浇口12一侧的侧壁内。The injection molding machine 2 is connected to one end of the main flow channel 8 through the tapered port 9, so that the diameter of the flow channel is gradually reduced, thereby increasing the flow rate of the material in the main flow channel. The interface between the injection molding machine 2 and the main flow channel 8 is equipped with thermal insulation cotton, which can keep the liquid material in the injection port of the injection molding machine warm and prevent it from cooling down. At the same time, it can prevent heat from diffusing into the mold and affect the cooling and molding of the material. The end of the sprue 8 is provided with a cold material pocket, which is used to catch the cold material generated between two injections at the end of the nozzle, so as to prevent the blockage of the runner or gate. The main channel 8 is arranged in the middle part of the right mold 4, and a plurality of sub-runners 11 are evenly distributed on the left mold 3 to facilitate the uniform diffusion of materials from the runners into the mold cavity. The end of the runner 11 is provided with a gate 12, the cross section of the gate 12 is rectangular, and the cross-sectional area of the gate 12 is smaller than that of the runner 11, so that the injection molded product is separated from the runner system at the gate position of the small section. The second cutter 15 is installed in the side wall on one side of the gate 12 .
具体的,注塑时,模具主体1内的液压驱动机构驱动左模具3右行,与右模具4闭合,之后注塑机2开启,将加热溶解的液体物料依次通过主流道8、分流道11输送到左模具3与右模具4闭合后的模腔14内,冷却成型;当注塑完成后,第一液压缸5驱动第一切刀7下行,切断主流道8与注塑机2的连接,然后驱动模具主体1内的液压驱动机构驱动左模具3左行,与右模具4分离,且注塑成品吸附于左模具3上,之后第二液压缸13驱动第二切刀15,使其将分流道11内冷却物料与注塑成品切断分离,从而使分流道11内冷却物料不会牵连成品,方便成品脱模和后续加工。Specifically, during injection molding, the hydraulic drive mechanism in the mold body 1 drives the left mold 3 to move to the right and closes with the right mold 4, and then the injection molding machine 2 is opened, and the heated and dissolved liquid materials are sequentially transported through the main channel 8 and the branch channel 11 to the After the left mold 3 and the right mold 4 are closed, the mold cavity 14 is cooled and molded; when the injection molding is completed, the first hydraulic cylinder 5 drives the first cutter 7 to go down, cut off the connection between the main channel 8 and the injection molding machine 2, and then drive the mold The hydraulic drive mechanism in the main body 1 drives the left mold 3 to move leftward, separates from the right mold 4, and the injection molded product is adsorbed on the left mold 3, and then the second hydraulic cylinder 13 drives the second cutter 15 to make it cut into the runner 11. The cooling material is cut and separated from the injection molded product, so that the cooling material in the runner 11 will not involve the finished product, which facilitates demoulding and subsequent processing of the finished product.
本实用新型在注塑模具浇注系统的主流道与注塑机接口和分流道末端与模腔接口处均安装有液压驱动的切刀,在注塑完成后,可通过切刀先切断主流道内冷却物料与注塑机内物料的连接方便左右模具分离,再切断分流道内冷却物料与注塑成品的连接,方便成品脱模,不会再因分流道内冷却物料的牵连而造成成品瑕疵。The utility model is equipped with a hydraulically driven cutter at the interface between the main channel of the injection mold gating system and the injection molding machine and at the interface between the end of the runner and the mold cavity. After the injection molding is completed, the cooling material in the main channel can be cut off and the injection The connection of the materials in the machine facilitates the separation of the left and right molds, and then cuts off the connection between the cooling material in the runner and the injection molded product, which facilitates the demoulding of the finished product, and will not cause defects in the finished product due to the involvement of the cooling material in the runner.
本实用新型的实施方式不限于此,按照本实用新型的上述实施例内容,利用本领域的常规技术知识和惯用手段,在不脱离本实用新型上述基本技术思想前提下,以上优选实施例还可以做出其它多种形式的修改、替换或组合,所获得的其它实施例均落在本实用新型权利保护范围之内。The embodiments of the present utility model are not limited thereto. According to the above-mentioned embodiments of the present utility model, the above preferred embodiments can also Other various forms of modification, substitution or combination are made, and other obtained embodiments all fall within the protection scope of the utility model.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110757733A (en) * | 2019-09-26 | 2020-02-07 | 浙江工商职业技术学院 | A molding die for upper and lower bell mouth plastic parts |
CN112873732A (en) * | 2021-01-14 | 2021-06-01 | 武汉卓迈塑胶科技有限公司 | Injection molding system for automobile parts |
CN113320103A (en) * | 2021-08-04 | 2021-08-31 | 南通海蓝德机械有限公司 | Automatic mould release device for injection molding machine of compound die line polishes |
CN113334708A (en) * | 2021-06-07 | 2021-09-03 | 鱼肠模内切科技(深圳)有限公司 | Hot cutting control module in injection molding machine die and control method |
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2019
- 2019-01-09 CN CN201920030664.0U patent/CN209409190U/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110757733A (en) * | 2019-09-26 | 2020-02-07 | 浙江工商职业技术学院 | A molding die for upper and lower bell mouth plastic parts |
CN112873732A (en) * | 2021-01-14 | 2021-06-01 | 武汉卓迈塑胶科技有限公司 | Injection molding system for automobile parts |
CN112873732B (en) * | 2021-01-14 | 2024-02-23 | 武汉卓迈塑胶科技有限公司 | Injection molding system for automobile parts |
CN113334708A (en) * | 2021-06-07 | 2021-09-03 | 鱼肠模内切科技(深圳)有限公司 | Hot cutting control module in injection molding machine die and control method |
CN113320103A (en) * | 2021-08-04 | 2021-08-31 | 南通海蓝德机械有限公司 | Automatic mould release device for injection molding machine of compound die line polishes |
CN113320103B (en) * | 2021-08-04 | 2021-10-01 | 南通海蓝德机械有限公司 | Automatic mould release device for injection molding machine of compound die line polishes |
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