CN209408206U - A multifunctional stainless steel tube internal polishing device - Google Patents
A multifunctional stainless steel tube internal polishing device Download PDFInfo
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- CN209408206U CN209408206U CN201822236130.1U CN201822236130U CN209408206U CN 209408206 U CN209408206 U CN 209408206U CN 201822236130 U CN201822236130 U CN 201822236130U CN 209408206 U CN209408206 U CN 209408206U
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- 229910001220 stainless steel Inorganic materials 0.000 title claims abstract description 57
- 239000010935 stainless steel Substances 0.000 title claims abstract description 57
- 238000005498 polishing Methods 0.000 title claims abstract description 38
- 230000007246 mechanism Effects 0.000 claims description 24
- 230000001105 regulatory effect Effects 0.000 claims 2
- 239000004576 sand Substances 0.000 claims 1
- 238000007517 polishing process Methods 0.000 abstract description 3
- 230000008901 benefit Effects 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
本实用新型公开了一种多功能不锈钢管内抛光装置,包括用于固定不锈钢管的固定架和用于插入不锈钢管内的打磨棒,所述的打磨棒一端设有内磨头,所述的内磨头包括多个与打磨棒螺纹连接的螺母,相邻的两个螺母之间用于夹持砂纸,所述的打磨棒的另一端设有能带动内磨头沿打磨棒的中心轴线旋转的电机。其优点在于:本实用新型采用机械抛光的方式对不锈钢管内侧进行抛光加工,能适用于不同尺寸的不锈钢管,抛光加工稳定且效果好。
The utility model discloses a multifunctional stainless steel tube internal polishing device, which comprises a fixing frame for fixing the stainless steel tube and a grinding rod for inserting into the stainless steel tube. One end of the grinding rod is provided with an internal grinding head, and the internal grinding The head includes a plurality of nuts that are threadedly connected with the grinding rod, and the two adjacent nuts are used to clamp the sandpaper. The other end of the grinding rod is provided with a motor that can drive the inner grinding head to rotate along the central axis of the grinding rod . The advantage is that the utility model uses mechanical polishing to polish the inner side of the stainless steel pipe, which can be applied to stainless steel pipes of different sizes, and the polishing process is stable and effective.
Description
技术领域technical field
本实用新型涉及不锈钢管加工,具体涉及一种多功能不锈钢管内抛光装置。The utility model relates to stainless steel tube processing, in particular to a multifunctional stainless steel tube inner polishing device.
背景技术Background technique
目前,为了使不锈钢管更加美观耐用,降低表面的粗糙度以获得光亮、平整的表面,需要对刚制作得到的不锈钢管进行抛光加工。然而,现有的抛光机器如抛光轮,只能针对不锈钢管表面的抛光加工,若需要使用不锈钢管的内侧,现有的机器不能直接对不锈钢管内部进行抛光,需要较为繁琐的操作,例如采用化学抛光技术等。因此,对于不锈钢管内侧的抛光加工还有待改进。At present, in order to make the stainless steel pipe more beautiful and durable, and reduce the surface roughness to obtain a bright and flat surface, it is necessary to polish the newly produced stainless steel pipe. However, the existing polishing machines, such as polishing wheels, can only polish the surface of the stainless steel tube. If the inner side of the stainless steel tube needs to be used, the existing machine cannot directly polish the inside of the stainless steel tube, and more cumbersome operations are required, such as using Chemical polishing technology, etc. Therefore, the polishing process on the inner side of the stainless steel pipe needs to be improved.
实用新型内容Utility model content
为了解决上述现有技术存在的问题,本实用新型目的在于提供一种多功能不锈钢管内抛光装置。本实用新型采用机械抛光的方式对不锈钢管内侧进行抛光加工,能适用于不同尺寸的不锈钢管,抛光加工稳定且效果好。In order to solve the above-mentioned problems in the prior art, the purpose of the utility model is to provide a multifunctional stainless steel tube inner polishing device. The utility model adopts a mechanical polishing method to polish the inner side of the stainless steel pipe, can be applied to stainless steel pipes of different sizes, and has stable polishing and good effect.
本实用新型所述的一种多功能不锈钢管内抛光装置,包括至少两个用于固定不锈钢管的固定架和用于插入不锈钢管内的打磨棒,所述的打磨棒一端设有内磨头,所述的内磨头包括多个与打磨棒螺纹连接的螺母,相邻的两个螺母之间用于夹持砂纸,所述的打磨棒的另一端设有能带动内磨头沿打磨棒的中心轴线旋转的电机。A multifunctional stainless steel tube internal polishing device described in the utility model includes at least two fixing frames for fixing the stainless steel tube and a grinding rod for inserting into the stainless steel tube. One end of the grinding rod is provided with an inner grinding head, so The inner grinding head includes a plurality of nuts that are threadedly connected with the grinding rod, and the two adjacent nuts are used to clamp the sandpaper. The other end of the grinding rod is provided with a center that can drive the inner grinding head along the grinding rod. axis rotating motor.
优选地,所述的打磨棒上位于内磨头和电机之间设有能沿打磨棒的轴向往复运动且用于校直打磨棒的水平位置的校直机构。Preferably, a straightening mechanism capable of reciprocating along the axial direction of the grinding rod and used to straighten the horizontal position of the grinding rod is provided on the grinding rod between the inner grinding head and the motor.
优选地,所述的校直机构包括移动架,所述的移动架下方设有用于使移动架沿打磨棒的轴向往复运动的滑轮,所述的移动架上围绕打磨棒均匀分布有至少个第一支撑辊,所述的第一支撑辊的旋转轴线与打磨棒的中心轴线垂直。Preferably, the straightening mechanism includes a moving frame, a pulley is provided under the moving frame for reciprocating the moving frame along the axial direction of the grinding rod, and at least The first support roller, the rotation axis of the first support roller is perpendicular to the central axis of the grinding rod.
优选地,所述的电机安装在一移动小车上,所述的移动小车上还设有驱动机构。Preferably, the motor is mounted on a mobile trolley, and the mobile trolley is also provided with a driving mechanism.
优选地,所述的固定架包括两个用于支撑不锈钢管的第二支撑辊和一个用于夹紧不锈钢管的压辊,其中,两个所述的第二支撑辊分别固设在不锈钢管的下方两侧,所述的压辊设于一能调节其高度的调节机构上,所述的第二支撑辊和压辊三者的旋转轴线相平行。Preferably, the fixing frame includes two second support rollers for supporting the stainless steel pipe and one pressure roller for clamping the stainless steel pipe, wherein the two second support rollers are respectively fixed on the stainless steel pipe On both sides of the lower side, the pressure roller is arranged on an adjustment mechanism capable of adjusting its height, and the rotation axes of the second support roller and the pressure roller are parallel.
优选地,所述的调节机构包括固定杆、液压杆和连杆,所述的固定杆与第二支撑辊固定连接,所述的连杆的中间部分与固定杆的一端铰接,所述的连杆的一端与液压杆的一端铰接,所述的压辊安装在连杆的另一端上,所述的液压杆的另一端还与固定杆铰接。Preferably, the adjustment mechanism includes a fixed rod, a hydraulic rod and a connecting rod, the fixed rod is fixedly connected to the second support roller, the middle part of the connecting rod is hinged to one end of the fixed rod, and the connecting rod One end of the rod is hinged with one end of the hydraulic rod, the pressure roller is mounted on the other end of the connecting rod, and the other end of the hydraulic rod is also hinged with the fixed rod.
有益效果Beneficial effect
本实用新型所述的一种多功能不锈钢管内抛光装置,其优点在于,设置固定架固定圆柱状的不锈钢管,方便打磨棒的伸入,而通过打磨棒上的内磨头的转动,即可对不锈钢管内侧进行打磨抛光,相比于现有的对于不锈钢管的抛光技术,本实用新型使用更加方便,而且可根据电机的转速,使砂纸边缘所受离心力改变,从而适用于抛光不同尺寸的不锈钢管。The utility model described a kind of multi-functional stainless steel tube internal polishing device has the advantage that a fixed frame is set to fix the cylindrical stainless steel tube, which facilitates the insertion of the grinding rod, and through the rotation of the inner grinding head on the grinding rod, the Grinding and polishing the inner side of the stainless steel tube, compared with the existing polishing technology for stainless steel tubes, the utility model is more convenient to use, and can change the centrifugal force on the edge of the sandpaper according to the speed of the motor, so it is suitable for polishing different sizes stainless steel pipe.
为了进一步对抛光过程中的打磨棒进行加固以及方便其移动,打磨棒可由移动小车带动并稳步前进,提高抛光均匀的效果,而且为了保持抛光时打磨棒的水平设置,还通过校直机构对打磨棒的中间部分提供支撑作用,同样提高了抛光的效果。而对于不同尺寸的不锈钢管,可调节压辊来使不锈钢管固定,不会在抛光时受力移动,造成瑕疵。In order to further strengthen the grinding rod during the polishing process and facilitate its movement, the grinding rod can be driven by the moving trolley and move forward steadily to improve the uniform polishing effect. The middle part of the rod provides support and also improves the polishing effect. For stainless steel tubes of different sizes, the pressure roller can be adjusted to fix the stainless steel tubes, so that they will not move under force during polishing and cause defects.
附图说明Description of drawings
图1是本实用新型的机构示意图;Fig. 1 is a schematic diagram of the mechanism of the utility model;
图2是本实用新型的校直机构的侧视图;Fig. 2 is a side view of the straightening mechanism of the present utility model;
图3是本实用新型的固定架的侧视图。Fig. 3 is a side view of the fixing frame of the present invention.
附图标记说明:1-固定架;11-第二支撑辊;12-压辊;13-固定杆;14-液压杆;15-连杆;2-打磨棒;21-螺母;22-砂纸;23-电机;3-校直机构;31-移动架;32-滑轮;33-第一支撑辊;4-移动小车;5-驱动机构。Explanation of reference signs: 1-fixed frame; 11-second support roller; 12-pressure roller; 13-fixed rod; 14-hydraulic rod; 15-connecting rod; 2-grinding rod; 21-nut; 22-sandpaper; 23-motor; 3-straightening mechanism; 31-moving frame; 32-pulley; 33-first support roller; 4-moving trolley; 5-driving mechanism.
具体实施方式Detailed ways
如图1至图3所示,本实用新型一种多功能不锈钢管内抛光装置,包括至少两个用于固定不锈钢管的固定架1和用于插入不锈钢管内的打磨棒2,打磨棒2一端设有内磨头,内磨头包括多个与打磨棒2螺纹连接的螺母21,每相邻的两个螺母21之间用于夹持砂纸22,打磨棒2的另一端设有能带动内磨头沿打磨棒2的中心轴线旋转的电机23。本实用新型能适用于不同尺寸的不锈钢管内侧的抛光打磨,通过固定架1固定能使打磨棒2能更加稳定地抛光打磨工作,打磨棒2上的内磨头伸入不锈钢管内,通过另一端的电机23控制内磨头的转速,由于夹持的砂纸22边缘为弯曲状,转速越快,则砂纸22所受的离心力更大,砂纸22的边缘撑开范围更大,可对尺寸较大的不锈钢管内侧进行抛光打磨;反之,则适用于尺寸较小的不锈钢管的内抛光。As shown in Fig. 1 to Fig. 3, a kind of multifunctional stainless steel tube inner polishing device of the present utility model comprises at least two fixing frames 1 for fixing the stainless steel tube and a polishing rod 2 for inserting in the stainless steel pipe, and one end of the polishing rod 2 is provided There is an inner grinding head, and the inner grinding head includes a plurality of nuts 21 that are threadedly connected with the grinding rod 2, and each adjacent two nuts 21 are used to clamp the sandpaper 22, and the other end of the grinding rod 2 is provided with a drive that can drive the inner grinding head. The motor 23 that the head rotates along the central axis of the grinding rod 2. The utility model can be applied to the polishing and grinding of the inner side of stainless steel pipes of different sizes. The polishing rod 2 can be polished and polished more stably by fixing the fixing frame 1. The inner grinding head on the polishing rod 2 extends into the stainless steel pipe and passes through the other end The motor 23 of the motor controls the speed of the inner grinding head. Since the edge of the sandpaper 22 held is curved, the faster the speed, the greater the centrifugal force on the sandpaper 22, and the wider the range of the edge of the sandpaper 22, which can be used for larger sizes. The inside of the stainless steel tube is polished and polished; on the contrary, it is suitable for the inner polishing of the stainless steel tube with a smaller size.
在本实施例中,打磨棒2上套设有能沿打磨棒2的轴向往复运动且用于校直打磨棒2的水平位置的校直机构3。由于打磨棒2需要插入较长的不锈钢管中,因此,在打磨不锈钢管端部的时候,打磨棒2在电机23和内磨头之间具有一定的长度,容易受重力影响而弯曲,使内磨头不能水平工作。因此,本装置还设有校直机构3,通过校直机构3辅助支撑打磨棒2。校直机构3包括移动架31,移动架31下方设有用于使移动架31沿打磨棒2的轴向往复运动的滑轮32,移动架31上围绕打磨棒2均匀分布有至少3个第一支撑辊33,第一支撑辊33的旋转轴线与打磨棒2的中心轴线垂直。由移动架31调节该机构在打磨棒2上的支撑位置,并且是通过3个第一支撑辊33的夹持实现打磨棒2在水平方向上的固定,而第一支撑辊33的设置方向,是为了方便打磨棒2不断地推进,因而校直机构3能不断沿打磨棒2的中心轴线运动。In this embodiment, the grinding rod 2 is sheathed with a straightening mechanism 3 capable of reciprocating along the axial direction of the grinding rod 2 and used for straightening the horizontal position of the grinding rod 2 . Because the grinding rod 2 needs to be inserted in the longer stainless steel pipe, therefore, when grinding the end of the stainless steel pipe, the grinding rod 2 has a certain length between the motor 23 and the inner grinding head, which is easily affected by gravity and bent, so that the inner The grinding head cannot work horizontally. Therefore, the device is also provided with a straightening mechanism 3, through which the polishing rod 2 is assisted to be supported. The straightening mechanism 3 includes a moving frame 31, a pulley 32 is provided below the moving frame 31 for reciprocating the moving frame 31 along the axial direction of the grinding rod 2, and at least 3 first supports are evenly distributed around the grinding rod 2 on the moving frame 31 Roller 33 , the rotation axis of the first supporting roller 33 is perpendicular to the central axis of the grinding rod 2 . The support position of the mechanism on the grinding rod 2 is adjusted by the moving frame 31, and the fixing of the grinding rod 2 in the horizontal direction is realized by the clamping of three first support rollers 33, and the setting direction of the first support roller 33, This is to facilitate the continuous advancement of the grinding rod 2, so that the straightening mechanism 3 can continuously move along the central axis of the grinding rod 2.
在本实施例中,为了节约人力物力,提高加工效果,电机23安装在一移动小车4上,移动小车4上还设有驱动机构5。驱动机构5为步进电机或者液压杆等驱动设备,其作用是稳定带动移动小车4沿直线运动,从而使打磨棒2上的内磨头能逐步稳定地进入不锈钢管内,这样对不锈钢管内侧的抛光会更加均匀,减少瑕疵。In this embodiment, in order to save manpower and material resources and improve the processing effect, the motor 23 is installed on a mobile trolley 4, and the mobile trolley 4 is also provided with a driving mechanism 5. The driving mechanism 5 is a driving device such as a stepping motor or a hydraulic rod, and its function is to stably drive the mobile trolley 4 to move along a straight line, so that the inner grinding head on the grinding rod 2 can enter the stainless steel pipe gradually and stably, so that the internal grinding of the stainless steel pipe Polishing will be more even with fewer blemishes.
在本实施例中,固定架1包括两个用于支撑不锈钢管的第二支撑辊11和一个用于夹紧不锈钢管的压辊12,其中,两个第二支撑辊11分别固设在不锈钢管的下方两侧,压辊12设于一能调节其高度的调节机构上,第二支撑辊11和压辊12的旋转轴线均与不锈钢管的中心轴线平行。这样的设置可让第二支撑辊11和压辊12互相配合,完全夹紧不锈钢管,不会让其在内磨头的转动力作用下产生位移,避免了该方面的加工失误。而为了适应各种不同尺寸大小的不锈钢管,压辊12由调节机构调节相对的水平高度,并且固定架1的整体也可以通过液压杆等调节相对的水平高度,以对应打磨棒2的水平位置。调节机构包括固定杆13、液压杆14和连杆15,固定杆13与第二支撑辊11固定连接,连杆15的中间部分与固定杆13的一端铰接,所述的连杆15的一端与液压杆14的一端铰接,所述的压辊12安装在连杆15的另一端上,液压杆14的另一端还与固定杆13铰接。这样通过液压杆14的伸缩,即可与连杆15联动,由杠杆作用使压辊12能压紧不同尺寸的不锈钢管。In this embodiment, the fixing frame 1 includes two second support rollers 11 for supporting the stainless steel pipe and one pressure roller 12 for clamping the stainless steel pipe, wherein the two second support rollers 11 are fixed on the stainless steel pipe respectively. On both sides below the pipe, pressure rollers 12 are arranged on an adjustment mechanism capable of adjusting their height, and the rotation axes of the second support roller 11 and pressure roller 12 are all parallel to the central axis of the stainless steel pipe. Such an arrangement allows the second supporting roller 11 and the pressure roller 12 to cooperate with each other to completely clamp the stainless steel pipe without causing displacement under the rotating force of the inner grinding head, thereby avoiding processing errors in this respect. In order to adapt to stainless steel pipes of various sizes, the pressure roller 12 is adjusted to the relative level by the adjustment mechanism, and the whole of the fixed frame 1 can also be adjusted to the relative level by the hydraulic rod to correspond to the horizontal position of the grinding rod 2 . The adjustment mechanism includes a fixed rod 13, a hydraulic rod 14 and a connecting rod 15, the fixed rod 13 is fixedly connected with the second support roller 11, the middle part of the connecting rod 15 is hinged with one end of the fixed rod 13, and one end of the connecting rod 15 is connected to the One end of the hydraulic rod 14 is hinged, and the pressure roller 12 is installed on the other end of the connecting rod 15 , and the other end of the hydraulic rod 14 is also hinged with the fixed rod 13 . Like this, through the expansion and contraction of the hydraulic rod 14, it can be linked with the connecting rod 15, and the pressure roller 12 can be pressed against the stainless steel pipes of different sizes by the lever action.
对于本领域的技术人员来说,可根据以上描述的技术方案以及构思,做出其它各种相应的改变以及形变,而所有的这些改变以及形变都应该属于本实用新型权利要求的保护范围之内。For those skilled in the art, various other corresponding changes and deformations can be made according to the technical solutions and ideas described above, and all these changes and deformations should fall within the protection scope of the claims of the present invention .
Claims (4)
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CN114029798A (en) * | 2021-11-17 | 2022-02-11 | 绍兴佳立管业有限公司 | A kind of polishing device for stainless steel tube |
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