CN209407966U - A modular dovetail fixture set - Google Patents

A modular dovetail fixture set Download PDF

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Publication number
CN209407966U
CN209407966U CN201822056830.2U CN201822056830U CN209407966U CN 209407966 U CN209407966 U CN 209407966U CN 201822056830 U CN201822056830 U CN 201822056830U CN 209407966 U CN209407966 U CN 209407966U
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positioning
fixed
locking
block
tailstock
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徐东军
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Suzhou Yinglujie Precision Machinery Co Ltd
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Suzhou Yinglujie Precision Machinery Co Ltd
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Abstract

本实用新型公开了一种模块化燕尾夹具组,包括夹具主体、固定块、锁紧块、弹簧、夹具定位螺丝、固定定位螺丝和锁紧定位螺丝;夹具主体包括底座和固定在底座上的固定座,固定座呈四棱柱型,固定座的四个侧面上设有一圈卡槽,卡槽至固定座顶部之间的位置开有螺纹孔;固定块一侧面设有固定卡条和固定夹条,固定定位螺丝将固定块连接在固定座上,固定卡条插在卡槽内;锁紧块一面上设有锁紧卡条和锁紧夹条,锁紧定位螺丝将锁紧块固定在固定座上,锁紧卡条插在卡槽内,弹簧套在锁紧块与固定座之间的锁紧定位螺丝上。通过上述方式,本实用新型可通过多个模块组合扩大应用范围,可同时满足大切削力、精密加工;装夹方式简便,装夹效率高。

The utility model discloses a modular dovetail fixture set, which comprises a fixture main body, a fixed block, a locking block, a spring, a fixture positioning screw, a fixed positioning screw and a locking positioning screw; The fixed seat is in the shape of a square prism. There is a circle of card slots on the four sides of the fixed seat. There are threaded holes at the position between the card slot and the top of the fixed seat; one side of the fixed block is provided with a fixed clip and a fixed clip. , fix the positioning screw to connect the fixed block to the fixed seat, and insert the fixed clip into the slot; one side of the locking block is provided with a locking clip and a locking clip, and the locking positioning screw fixes the locking block on the fixed On the seat, the locking clip is inserted in the card slot, and the spring is sleeved on the locking positioning screw between the locking block and the fixing seat. Through the above method, the utility model can expand the scope of application through the combination of multiple modules, and can meet the requirements of large cutting force and precision machining at the same time; the clamping method is simple and the clamping efficiency is high.

Description

一种模块化燕尾夹具组A modular dovetail fixture set

技术领域technical field

本实用新型涉及夹具领域,特别是涉及一种模块化燕尾夹具组。The utility model relates to the field of clamps, in particular to a modular dovetail clamp set.

背景技术Background technique

目前精密加工零件常用的装夹方式有虎钳、螺丝压板和吸盘等,然而这些装夹方式的夹持力、装夹精度、复位精度和夹持结构都有很大差异,因此对于多样而复杂的产品零件的装夹需求局限性很大。对于加工多品种小批量产品的制造企业,依据不同产品零件来选择装夹方式,不但不利于管理,且投入成本高。特别是传统装夹方式在多轴加工设备上的运用局限更大,如虎钳、吸盘等因外形结构原因很难在多轴中应用;而螺丝压板等吊装方式又需要加大产品的原材料规格来配合装夹,增加了成本支出,造成资源的浪费。由此可见,传统的装夹治具对于三轴和多轴设备的通用性差,无法统一标准,不能快速切换。At present, the commonly used clamping methods for precision machining parts are vise, screw platen and suction cup, etc. However, the clamping force, clamping accuracy, reset accuracy and clamping structure of these clamping methods are very different, so for various and complex The clamping requirements of product parts are very limited. For manufacturing enterprises that process many varieties and small batches of products, choosing clamping methods based on different product parts is not only not conducive to management, but also has high input costs. In particular, the application of traditional clamping methods on multi-axis processing equipment is more limited, such as vises, suction cups, etc., which are difficult to apply in multi-axis due to their shape and structure; and lifting methods such as screw clamps need to increase the raw material specifications of the product. Cooperating with clamping increases the cost expenditure and causes a waste of resources. It can be seen that the traditional clamping fixture has poor versatility for three-axis and multi-axis equipment, cannot be standardized, and cannot be quickly switched.

实用新型内容Utility model content

本实用新型主要解决的技术问题是提供一种模块化燕尾夹具组,燕尾夹具采用模块化设计,可根据产品大小选择单个或多个组合使用,通用范围广,夹持量小,大大降低了夹具和原材料成本;燕尾型的夹持结构设计夹持力度大、装夹精度高以及夹持稳定,不但适用大切削量,同时也适用高精密切削加工;作为标准化制造单元的延伸模块,可实现不同设备之间快速复位装夹;不同结构的非标零件可统一转换为相同的装夹方式,便于管理;特别是多轴加工的零件,结构复杂,形位精度高,一次装夹可实现多角度高精度加工。The main technical problem to be solved by the utility model is to provide a modular dovetail fixture set. The dovetail fixture adopts a modular design and can be used in single or multiple combinations according to the size of the product. and raw material costs; the dovetail clamping structure design has strong clamping force, high clamping precision and stable clamping, which is not only suitable for large cutting volume, but also suitable for high-precision cutting processing; as an extension module of standardized manufacturing units, different Quick reset and clamping between devices; non-standard parts with different structures can be uniformly converted into the same clamping method, which is convenient for management; especially for multi-axis processing parts, the structure is complex, the shape and position accuracy is high, and multiple angles can be realized in one clamping High precision machining.

为解决上述技术问题,本实用新型采用的一个技术方案是:提供一种模块化燕尾夹具组,包括:桥架四轴治具和固定在桥架四轴治具上的燕尾夹具组,桥架四轴治具固定在设备工作台上;所述桥架四轴治具包括底板、尾座、垫高复位块、尾座平键、垫高平键、尾座定位销、四轴转台、转台定位螺栓、工作台基板、基板定位销和L型定位板;所述底板上表面开有模块定位槽和转台定位槽,底板上靠近模块定位槽的位置开有模块定位销孔;所述尾座底部和垫高复位块顶部均开有尾座定位槽,所述尾座平键固定在尾座底部的尾座定位槽内;所述垫高复位块固定在尾座底部,尾座平键下端插在垫高复位块顶部的尾座定位槽内;所述垫高复位块底部开有垫高定位槽,靠近垫高定位槽的位置开有垫高销孔,所述垫高平键固定在垫高定位槽内;所述垫高复位块固定在底板上,垫高平键下端插在模块定位槽内,所述尾座定位销上下两端分别插入垫高销孔和模块定位销孔;所述四轴转台设在底板上,所述转台定位螺栓下端穿过四轴转台并插入转台定位槽;所述尾座和四轴转台上均设有法兰盘,每块法兰盘上均固定有一个所述L型定位板,所述工作台基板两端固定在两个L型定位板上;所述燕尾夹具组有若干个,燕尾夹具组包括夹具主体、固定块、锁紧块、弹簧、夹具定位螺丝、固定定位螺丝和锁紧定位螺丝,夹具主体通过夹具定位螺丝固定在工作台基板上;所述夹具主体包括底座和垂直固定在底座中心的固定座,固定座呈四棱柱型,固定座的四个侧面上设有一圈卡槽,卡槽靠近固定座顶部设置,卡槽至固定座顶部之间的四个面上均开有螺纹孔;所述固定块一侧面靠近固定块底部的位置设有固定卡条,固定块上与固定卡条同一面且位于固定块顶部的位置设有固定夹条,固定块上设有固定夹条的一面朝向固定座,固定定位螺丝穿过固定块并插入固定座的螺纹孔内,固定卡条插在卡槽内,固定夹条高于固定块上表面;所述锁紧块位于固定座上相对于固定块另一侧的位置,锁紧块上开有三级阶梯通孔,三级阶梯通孔中间段直径小于其他两段的直径,锁紧块一面上位于三级阶梯通孔下方的位置设有锁紧卡条,锁紧卡条外壁设有圆弧过渡;所述锁紧块上与锁紧卡条同一面且靠近锁紧块顶部的位置设有锁紧夹条,锁紧块上设有锁紧夹条的一面朝向固定座,锁紧定位螺丝的螺纹段穿过三级阶梯通过并插入固定座的螺纹孔内,锁紧卡条插在卡槽内,锁紧夹条高于固定座上表面,所述弹簧套在锁紧块与固定座之间的锁紧定位螺丝上。In order to solve the above technical problems, a technical solution adopted by the utility model is to provide a modular dovetail fixture set, including: a bridge four-axis fixture and a dovetail fixture set fixed on the bridge four-axis fixture, a bridge four-axis fixture The tool is fixed on the equipment workbench; the four-axis fixture of the bridge frame includes a bottom plate, a tailstock, a heightening reset block, a flat key for the tailstock, a flat key for raising the height, a positioning pin for the tailstock, a four-axis turntable, a positioning bolt for the turntable, and a working table. Base plate, base plate positioning pin and L-shaped positioning plate; the upper surface of the base plate has a module positioning groove and a turntable positioning groove, and a module positioning pin hole is opened on the base plate near the module positioning groove; the bottom of the tailstock and the height reset There are tailstock positioning grooves on the top of the block, and the tailstock flat key is fixed in the tailstock positioning groove at the bottom of the tailstock; the height reset block is fixed on the bottom of the tailstock, and the lower end of the tailstock flat key is inserted into the height reset In the tailstock positioning groove at the top of the block; the bottom of the heightening reset block has a heightening positioning groove, and a heightening pin hole is provided near the position of the heightening positioning groove, and the heightening flat key is fixed in the heightening positioning groove; The heightening reset block is fixed on the base plate, the lower end of the heightening flat key is inserted into the positioning groove of the module, and the upper and lower ends of the tailstock positioning pin are respectively inserted into the heightening pin hole and the module positioning pin hole; the four-axis turntable is set on On the bottom plate, the lower end of the turntable positioning bolt passes through the four-axis turntable and is inserted into the positioning groove of the turntable; the tailstock and the four-axis turntable are provided with flanges, and each flange is fixed with an L-shaped Positioning plate, the two ends of the base plate of the workbench are fixed on two L-shaped positioning plates; there are several dovetail clamp sets, and the dovetail clamp set includes a clamp body, a fixed block, a locking block, a spring, a clamp positioning screw, a fixed Positioning screws and locking positioning screws, the main body of the fixture is fixed on the base plate of the workbench through the positioning screws of the fixture; the main body of the fixture includes a base and a fixed seat vertically fixed in the center of the base, the fixed seat is in the shape of a square prism, and the four sides of the fixed seat There is a circle of card slots on the top, and the card slots are set close to the top of the fixed seat, and there are threaded holes on the four surfaces between the card slot and the top of the fixed seat; one side of the fixed block is provided with a fixed card near the bottom of the fixed block. The fixed block is on the same side as the fixed clip and is located at the top of the fixed block. A fixed clamp is provided on the fixed block. The side of the fixed clamp is facing the fixed seat. The fixed positioning screw passes through the fixed block and is inserted into the fixed seat. In the threaded hole, the fixing clip is inserted into the card slot, and the fixing clip is higher than the upper surface of the fixing block; the locking block is located on the fixing seat relative to the other side of the fixing block, and there are three levels on the locking block. Stepped through hole, the diameter of the middle section of the three-step stepped through hole is smaller than the diameter of the other two sections. On one side of the locking block, a locking clip is provided at the position below the three-step stepped through hole, and the outer wall of the locking clip is provided with a circular arc transition ; The locking block is provided with a locking clip on the same side as the locking clip and close to the top of the locking block. The threaded section passes through the three-step ladder and is inserted into the threaded hole of the fixing seat. The locking clip is inserted into the slot, the locking clip is higher than the upper surface of the fixing seat, and the spring is sleeved between the locking block and the fixing seat. between the locking setscrews.

进一步,所所述尾座和四轴转台上的两个法兰盘轴线位于同一条直线上,法兰盘中心开有定位圆孔,法兰盘上开有T型槽,T型槽内设有T型螺母;每个L型定位板上设有定位芯轴、芯轴定位螺丝和定位板平键,L型定位板上开有基板下定位销孔;所述L型定位板反面设有定位轴孔和定位板平键槽,定位芯轴设在定位轴孔内,并通过芯轴定位螺丝将定位芯轴与L型定位板固定,定位板平键固定在定位板平键槽内;两块L型定位板分别通过螺丝与两个法兰盘的T型螺母连接,两个定位芯轴分别插入两个定位圆孔内,两块L型定位板上的定位板平键分别插入两个法兰盘的T型槽内;所述工作台基板底部开有一对基板上定位销孔,工作台基板两端固定在两个L型定位板上,所述基板定位销上下两端分别插入基板上定位销孔和基板下定位销孔。Further, the axes of the two flanges on the tailstock and the four-axis turntable are on the same straight line, a positioning hole is opened in the center of the flange, a T-shaped slot is opened on the flange, and a T-shaped slot is provided in the T-shaped slot. There are T-shaped nuts; each L-shaped positioning plate is provided with a positioning mandrel, a mandrel positioning screw and a flat key of the positioning plate, and the L-shaped positioning plate has a positioning pin hole under the substrate; the reverse side of the L-shaped positioning plate is provided with The positioning shaft hole and the positioning plate flat keyway, the positioning mandrel is set in the positioning shaft hole, and the positioning mandrel and the L-shaped positioning plate are fixed by the mandrel positioning screw, and the positioning plate flat key is fixed in the positioning plate flat keyway; two pieces The L-shaped positioning plates are respectively connected to the T-nuts of the two flanges through screws. In the T-shaped slot of the blue plate; a pair of positioning pin holes on the base plate are opened at the bottom of the base plate of the workbench. Locating pin holes and dowel pin holes under the base plate.

进一步,所述工作台基板上开有若干等距分布的基板定位孔,所述夹具定位螺丝的螺纹段穿过夹具主体的底座并插入基板定位孔内。Further, a plurality of equidistantly distributed substrate positioning holes are opened on the base plate of the workbench, and the threaded section of the clamp positioning screw passes through the base of the clamp body and is inserted into the base plate positioning holes.

本实用新型的有益效果是:本实用新型可大量运用于机械加工行业,可通过多个模块组合扩大应用范围,通用装夹模块可作为数控机床柔性制造单元基础的一部分;可同时满足大切削力、精密加工,特别是多轴设备对产品加工的装夹需求;此装夹方式简单、有效,防错效果好,大大提高产品制造的装夹效率。The beneficial effects of the utility model are: the utility model can be widely used in the mechanical processing industry, and the application range can be expanded through the combination of multiple modules, and the universal clamping module can be used as a part of the basis of the flexible manufacturing unit of the CNC machine tool; it can meet the large cutting force at the same time , precision machining, especially the clamping requirements of multi-axis equipment for product processing; this clamping method is simple, effective, and has a good error prevention effect, which greatly improves the clamping efficiency of product manufacturing.

附图说明Description of drawings

图1是本实用新型一种模块化燕尾夹具组一较佳实施例的立体结构示意图;Fig. 1 is the schematic diagram of the three-dimensional structure of a preferred embodiment of a modular dovetail fixture set of the present invention;

图2是所示一种模块化燕尾夹具组的爆炸结构示意图;Fig. 2 is a schematic diagram of the exploded structure of a modular dovetail clamp group shown;

图3是所示一种模块化燕尾夹具组中燕尾夹具组的放大俯视结构示意图;Fig. 3 is a schematic diagram showing an enlarged top view structure of a dovetail clamp set in a modular dovetail clamp set;

图4是所示一种模块化燕尾夹具组中燕尾夹具组的A-A剖视结构示意图;Fig. 4 is a schematic diagram of the A-A sectional structure of the dovetail clamp set in a modular dovetail clamp set shown;

图5是所示一种模块化燕尾夹具组中燕尾固定块的放大立体结构示意图;Fig. 5 is a schematic diagram showing an enlarged three-dimensional structure of a dovetail fixing block in a modular dovetail fixture set;

图6是所示一种模块化燕尾夹具组中燕尾锁紧块的放大立体结构示意图。Fig. 6 is an enlarged three-dimensional structural schematic diagram of a dovetail locking block in a modular dovetail clamp set.

附图中各部件的标记如下:1、设备工作台;2、底板;3、尾座;4、垫高复位块;5、四轴转台;6、法兰盘;7、L型定位板;8、工作台基板;9、夹具主体;10、固定块;11、锁紧块;12、弹簧;13、夹具定位螺丝;14、固定定位螺丝;15、锁紧定位螺丝;16、短零件;17、长零件;101、固定卡条;102、固定夹条;111、锁紧卡条;112、锁紧夹条。The marks of the components in the attached drawings are as follows: 1. Equipment workbench; 8. Workbench substrate; 9. Fixture body; 10. Fixed block; 11. Locking block; 12. Spring; 13. Fixture positioning screw; 14. Fixed positioning screw; 15. Locking positioning screw; 16. Short parts; 17, long parts; 101, fixed clamping strip; 102, fixed clamping strip; 111, locking clamping strip; 112, locking clamping strip.

具体实施方式Detailed ways

下面结合附图对本实用新型的较佳实施例进行详细阐述,以使本实用新型的优点和特征能更易于被本领域技术人员理解,从而对本实用新型的保护范围做出更为清楚明确的界定。The preferred embodiments of the utility model will be described in detail below in conjunction with the accompanying drawings, so that the advantages and characteristics of the utility model can be more easily understood by those skilled in the art, so that the protection scope of the utility model can be defined more clearly .

请参阅图1至图6,本实用新型实施例包括:Please refer to Fig. 1 to Fig. 6, the utility model embodiment comprises:

一种模块化燕尾夹具组,包括:桥架四轴治具和固定在桥架四轴治具上的燕尾夹具组,桥架四轴治具固定在设备工作台1上。A modular dovetail fixture set includes: a bridge four-axis fixture and a dovetail fixture set fixed on the bridge four-axis fixture, and the bridge four-axis fixture is fixed on an equipment workbench 1 .

所述桥架四轴治具包括底板2、尾座3、垫高复位块4、尾座平键、垫高平键、尾座定位销、四轴转台5、转台定位螺栓、工作台基板8、基板定位销和L型定位板7;所述底板2固定在设备工作台1上,底板2上表面开有模块定位槽和转台定位槽,底板2上靠近模块定位槽的位置开有模块定位销孔;所述尾座3底部和垫高复位块4顶部均开有尾座定位槽,所述尾座平键固定在尾座底部的尾座定位槽内;所述垫高复位块4固定在尾座3底部,尾座平键下端插在垫高复位块顶部的尾座定位槽内;所述垫高复位块4底部开有垫高定位槽,靠近垫高定位槽的位置开有垫高销孔,所述垫高平键固定在垫高定位槽内;所述垫高复位块4固定在底板2上,垫高平键下端插在模块定位槽内,所述尾座定位销上下两端分别插入垫高销孔和模块定位销孔;所述四轴转台5设在底板2上,所述转台定位螺栓下端穿过四轴转台并插入转台定位槽;所述尾座3和四轴转台5上均设有法兰盘6,两个法兰盘轴线位于同一条直线上,法兰盘6中心开有定位圆孔,法兰盘上开有T型槽,T型槽内设有T型螺母。The four-axis fixture for the bridge frame includes a bottom plate 2, a tailstock 3, a heightening reset block 4, a flat key for the tailstock, a flat key for raising the height, a positioning pin for the tailstock, a four-axis turntable 5, a positioning bolt for the turntable, a workbench base plate 8, and a base plate Locating pin and L-shaped positioning plate 7; the base plate 2 is fixed on the equipment table 1, the upper surface of the base plate 2 is provided with a module positioning groove and a turntable positioning groove, and the position of the base plate 2 close to the module positioning groove is provided with a module positioning pin hole ; The bottom of the tailstock 3 and the top of the heightening reset block 4 are provided with a tailstock positioning groove, and the flat key of the tailstock is fixed in the tailstock positioning groove at the bottom of the tailstock; the heightening reset block 4 is fixed on the tailstock The bottom of the seat 3, the lower end of the tailstock flat key is inserted into the tailstock positioning groove on the top of the heightening reset block; the bottom of the heightening reset block 4 has a heightening positioning groove, and a heightening pin is opened near the heightening positioning groove hole, the raised flat key is fixed in the raised positioning groove; the raised reset block 4 is fixed on the bottom plate 2, the lower end of the raised flat key is inserted into the module positioning groove, and the upper and lower ends of the tailstock positioning pin are inserted respectively Heightening pin holes and module positioning pin holes; the four-axis turntable 5 is arranged on the bottom plate 2, and the lower end of the turntable positioning bolt passes through the four-axis turntable and is inserted into the positioning groove of the turntable; the tailstock 3 and the four-axis turntable 5 are Both flanges 6 are provided, and the axes of the two flanges are on the same straight line. There is a positioning hole in the center of the flange 6, and a T-shaped slot is opened on the flange, and T-shaped nuts are arranged in the T-shaped slot. .

所述L型定位板7有一对,每个L型定位板7上设有定位芯轴、芯轴定位螺丝和定位板平键,L型定位板7上开有基板下定位销孔;所述L型定位板7反面设有定位轴孔和定位板平键槽,定位芯轴设在定位轴孔内,并通过芯轴定位螺丝将定位芯轴与L型定位板固定,定位板平键固定在定位板平键槽内;两块L型定位板7分别通过螺丝与两个法兰盘6的T型螺母连接,两个定位芯轴分别插入两个定位圆孔内,两块L型定位板上的定位板平键分别插入两个法兰盘6的T型槽内。所述工作台基板8上开有若干等距分布的基板定位孔,工作台基板8底部开有一对基板上定位销孔,工作台基板8两端固定在两个L型定位板7上,基板定位销上下两端分别插入基板上定位销孔和基板下定位销孔。The L-shaped positioning plate 7 has a pair, and each L-shaped positioning plate 7 is provided with a positioning mandrel, a mandrel positioning screw and a positioning plate flat key, and the L-shaped positioning plate 7 has a positioning pin hole under the substrate; The reverse side of the L-shaped positioning plate 7 is provided with a positioning shaft hole and a flat keyway of the positioning plate. In the flat keyway of the positioning plate; the two L-shaped positioning plates 7 are respectively connected with the T-nuts of the two flanges 6 through screws, and the two positioning mandrels are respectively inserted into the two positioning round holes, and the two L-shaped positioning plates The flat keys of the positioning plate are inserted into the T-shaped grooves of the two flanges 6 respectively. The base plate 8 of the workbench is provided with a plurality of base plate positioning holes distributed equidistantly. A pair of positioning pin holes on the base plate are provided at the bottom of the base plate 8 of the workbench. The two ends of the base plate 8 of the workbench are fixed on two L-shaped positioning plates 7. The upper and lower ends of the positioning pin are respectively inserted into the positioning pin hole on the base plate and the positioning pin hole under the base plate.

所述燕尾夹具组有若干个,燕尾夹具组包括夹具主体9、固定块10、锁紧块11、弹簧12、夹具定位螺丝13、固定定位螺丝14和锁紧定位螺丝15,夹具主体9通过夹具定位螺丝13固定在工作台基板8上,夹具定位螺丝13插入基板定位孔内完成快速定位;所述夹具主体9包括底座和垂直固定在底座中心的固定座,固定座呈棱柱型,本实施例中固定座为四棱柱,固定座的四个侧面上设有一圈卡槽,卡槽靠近固定座顶部设置,卡槽至固定座顶部之间的四个面上均开有螺纹孔;所述固定块10一侧面靠近固定块底部的位置设有固定卡条101,固定块10上与固定卡条同一面且位于固定块顶部的位置设有固定夹条102,固定块10上设有固定夹条的一面朝向固定座,固定定位螺丝14穿过固定块并插入固定座的螺纹孔内,固定卡条101插在卡槽内,固定夹条102高于固定块上表面;所述锁紧块11位于固定座上相对于固定块另一侧的位置,锁紧块11上开有三级阶梯通孔,三级阶梯通孔中间段直径小于其他两段的直径,锁紧块11一面上位于三级阶梯通孔下方的位置设有锁紧卡条111,锁紧卡条111外周设有圆弧过渡;所述锁紧块11上与锁紧卡条同一面且靠近锁紧块顶部的位置设有锁紧夹条112,锁紧块11上设有锁紧夹条的一面朝向固定座,锁紧定位螺丝15穿过三级阶梯通过并插入固定座的螺纹孔内,锁紧卡条111插在卡槽内,锁紧夹条112高于固定座上表面,所述弹簧12套在锁紧块11与固定座之间的锁紧定位螺丝15上。There are several dovetail clamp sets, and the dovetail clamp set includes a clamp main body 9, a fixed block 10, a locking block 11, a spring 12, a clamp positioning screw 13, a fixed positioning screw 14 and a locking positioning screw 15, and the clamp main body 9 passes through the clamp The positioning screw 13 is fixed on the base plate 8 of the workbench, and the clamp positioning screw 13 is inserted into the positioning hole of the base plate to complete rapid positioning; the clamp main body 9 includes a base and a fixing seat vertically fixed at the center of the base, and the fixing seat is prismatic. The middle fixing seat is a square prism, and the four sides of the fixing seat are provided with a circle of card slots, and the card slots are arranged near the top of the fixing seat, and there are threaded holes on the four surfaces between the card slot and the top of the fixing seat; One side of the block 10 is provided with a fixed clip 101 near the bottom of the fixed block, and the fixed block 10 is provided with a fixed clip 102 on the same side as the fixed clip and at the top of the fixed block, and the fixed block 10 is provided with a fixed clip One side faces the fixed seat, the fixed positioning screw 14 passes through the fixed block and is inserted into the threaded hole of the fixed seat, the fixed clip bar 101 is inserted in the slot, and the fixed clip bar 102 is higher than the upper surface of the fixed block; the locking block 11 Located on the fixed seat relative to the other side of the fixed block, the locking block 11 is provided with a three-stage stepped through hole, the diameter of the middle section of the three-stage stepped through hole is smaller than the diameter of the other two sections, and the locking block 11 is located on the third side. The position below the through hole of the step ladder is provided with a locking clip 111, and the outer circumference of the locking clip 111 is provided with a circular arc transition; There is a locking clip 112, the locking block 11 is provided with a side of the locking clip facing the fixing seat, the locking positioning screw 15 passes through the three-step ladder and is inserted into the threaded hole of the fixing seat, and the locking clip 111 is inserted into the threaded hole of the fixing seat. In the slot, the locking clip bar 112 is higher than the upper surface of the fixing seat, and the spring 12 is sleeved on the locking positioning screw 15 between the locking block 11 and the fixing seat.

将底板2通过六个螺丝安装于设备工作台1上,形成模块基础;将两组内六角螺丝和尾座平键装入尾座3,作为定位基准;然后将垫高复位块4与尾座3组合,并用螺丝锁紧形成尾座快换模块;再通过两组内六角螺丝和垫高平键及尾座定位销将尾座快换模块复位安装到底板2上,使用螺钉锁紧;另一端将四轴转台5通过底板2的转台定位槽安装于底板上;此外,分别将一组定位芯轴、芯轴固定螺丝和定位板平键如图示装入两个L型定位板7上。然后再通过T型螺母和螺丝分别安装到四轴转台5以及尾座3上;最后将工作台基板8安装到两个L型定位板7上,通过调整四轴转台5与尾座3的间距来达到使两个基板定位销分别在工作台基板8的两端与L型定位板7形成定位。锁上螺丝和转台定位螺栓完成安装。如图所示,依据产品规格选择单个或多个燕尾夹具组进行组合,通过夹具定位螺丝13安装于工作台基板8上,可在任何配置有标准化工作台基板上使用,然后将固定块10通过固定定位螺丝14安装于夹具主体9上的一侧,实现一向定位,再将锁紧块11和弹簧12通过锁紧定位螺丝15装入夹具主体9的另一相对侧,形成一向活动锁紧单元,最后装入产品,如图示短零件16,固定夹条102和锁紧夹条112配合将短零件16固定在固定座顶部,当装夹如长零件17较长尺寸的零件时可使用两组燕尾夹具组进行装夹,锁紧活动单元完成装夹;也可根据产品情况,在夹具主体的另外两侧也装入一组固定块和锁紧块,来满足更大的夹持力需求。Install the bottom plate 2 on the equipment workbench 1 through six screws to form the module foundation; install two sets of hexagon socket screws and the flat key of the tailstock into the tailstock 3 as a positioning reference; then place the height reset block 4 on the tailstock 3 combined, and locked with screws to form the tailstock quick change module; then reset the tailstock quick change module on the bottom plate 2 through two sets of hexagon socket screws, pad height flat key and tailstock positioning pin, and lock it with screws; the other end Install the four-axis turntable 5 on the bottom plate through the turntable positioning groove of the bottom plate 2; in addition, respectively install a set of positioning mandrels, mandrel fixing screws and positioning plate flat keys on the two L-shaped positioning plates 7 as shown in the figure. Then install them on the four-axis turntable 5 and the tailstock 3 respectively through T-shaped nuts and screws; finally install the workbench substrate 8 on the two L-shaped positioning plates 7, and adjust the distance between the four-axis turntable 5 and the tailstock 3 To achieve the positioning of the two substrate positioning pins at the two ends of the workbench substrate 8 and the L-shaped positioning plate 7 respectively. Lock the screws and turntable positioning bolts to complete the installation. As shown in the figure, select a single or multiple dovetail fixture groups for combination according to product specifications, install them on the workbench substrate 8 through the fixture positioning screws 13, and can be used on any standard workbench substrate, and then pass the fixed block 10 through The fixed positioning screw 14 is installed on one side of the fixture main body 9 to realize the one-way positioning, and then the locking block 11 and the spring 12 are loaded into the other opposite side of the clamp main body 9 through the locking set screw 15 to form a one-way movable locking unit , and finally load the product, such as the short part 16 shown in the figure, the fixing clip bar 102 and the locking clip bar 112 cooperate to fix the short part 16 on the top of the fixing seat, when clamping a longer-sized part such as the long part 17, two parts can be used A set of dovetail clamps is used for clamping, and the movable unit is locked to complete the clamping; according to the product situation, a set of fixed blocks and locking blocks can also be installed on the other two sides of the clamp body to meet the demand for greater clamping force .

本实用新型燕尾夹具采用模块化设计,可根据产品大小选择单个或多个组合使用,通用范围广,夹持量小,大大降低了夹具和原材料成本;燕尾型的夹持结构设计夹持力度大、装夹精度高以及夹持稳定,不但适用大切削量,同时也适用高精密切削加工;作为标准化制造单元的延伸模块,可实现不同设备之间快速复位装夹;不同结构的非标零件可统一转换为相同的装夹方式,便于管理;特别是多轴加工的零件,结构复杂,形位精度高,一次装夹可实现多角度高精度加工。The dovetail fixture of the utility model adopts a modular design, which can be used in single or multiple combinations according to the size of the product. It has a wide range of general use and a small clamping capacity, which greatly reduces the cost of fixtures and raw materials; the dovetail-shaped clamping structure design has a large clamping force. , high clamping precision and stable clamping, not only suitable for large cutting volume, but also suitable for high-precision cutting processing; as an extension module of standardized manufacturing unit, it can realize quick reset and clamping between different equipment; non-standard parts of different structures can be Unified conversion to the same clamping method is convenient for management; especially for multi-axis processing parts, the structure is complex and the shape and position accuracy is high. One clamping can realize multi-angle high-precision processing.

以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above is only an embodiment of the utility model, and does not limit the patent scope of the utility model. Any equivalent structure made by using the description of the utility model and the contents of the accompanying drawings, or directly or indirectly used in other related technical fields, All are included in the scope of patent protection of the utility model in the same way.

Claims (3)

1.一种模块化燕尾夹具组,其特征在于,包括:桥架四轴治具和固定在桥架四轴治具上的燕尾夹具组,桥架四轴治具固定在设备工作台上;所述桥架四轴治具包括底板、尾座、垫高复位块、尾座平键、垫高平键、尾座定位销、四轴转台、转台定位螺栓、工作台基板、基板定位销和L型定位板;所述底板上表面开有模块定位槽和转台定位槽,底板上靠近模块定位槽的位置开有模块定位销孔;所述尾座底部和垫高复位块顶部均开有尾座定位槽,所述尾座平键固定在尾座底部的尾座定位槽内;所述垫高复位块固定在尾座底部,尾座平键下端插在垫高复位块顶部的尾座定位槽内;所述垫高复位块底部开有垫高定位槽,靠近垫高定位槽的位置开有垫高销孔,所述垫高平键固定在垫高定位槽内;所述垫高复位块固定在底板上,垫高平键下端插在模块定位槽内,所述尾座定位销上下两端分别插入垫高销孔和模块定位销孔;所述四轴转台设在底板上,所述转台定位螺栓下端穿过四轴转台并插入转台定位槽;所述尾座和四轴转台上均设有法兰盘,每块法兰盘上均固定有一个所述L型定位板,所述工作台基板两端固定在两个L型定位板上;所述燕尾夹具组有若干个,燕尾夹具组包括夹具主体、固定块、锁紧块、弹簧、夹具定位螺丝、固定定位螺丝和锁紧定位螺丝,夹具主体通过夹具定位螺丝固定在工作台基板上;所述夹具主体包括底座和垂直固定在底座中心的固定座,固定座呈四棱柱型,固定座的四个侧面上设有一圈卡槽,卡槽靠近固定座顶部设置,卡槽至固定座顶部之间的四个面上均开有螺纹孔;所述固定块一侧面靠近固定块底部的位置设有固定卡条,固定块上与固定卡条同一面且位于固定块顶部的位置设有固定夹条,固定块上设有固定夹条的一面朝向固定座,固定定位螺丝穿过固定块并插入固定座的螺纹孔内,固定卡条插在卡槽内,固定夹条高于固定块上表面;所述锁紧块位于固定座上相对于固定块另一侧的位置,锁紧块上开有三级阶梯通孔,三级阶梯通孔中间段直径小于其他两段的直径,锁紧块一面上位于三级阶梯通孔下方的位置设有锁紧卡条,锁紧卡条外壁设有圆弧过渡;所述锁紧块上与锁紧卡条同一面且靠近锁紧块顶部的位置设有锁紧夹条,锁紧块上设有锁紧夹条的一面朝向固定座,锁紧定位螺丝的螺纹段穿过三级阶梯通过并插入固定座的螺纹孔内,锁紧卡条插在卡槽内,锁紧夹条高于固定座上表面,所述弹簧套在锁紧块与固定座之间的锁紧定位螺丝上。1. A modular dovetail fixture group, is characterized in that, comprises: bridge frame four-axis fixture and the dovetail fixture group that is fixed on the bridge frame four-axis fixture, bridge frame four-axis fixture is fixed on the equipment workbench; Described bridge frame The four-axis jig includes base plate, tailstock, heightening reset block, tailstock flat key, heightening flat key, tailstock positioning pin, four-axis turntable, turntable positioning bolt, worktable base plate, base plate positioning pin and L-shaped positioning plate; There are module positioning grooves and turntable positioning grooves on the upper surface of the base plate, and module positioning pin holes are opened on the base plate near the module positioning grooves; tailstock positioning grooves are opened on the bottom of the tailstock and the top of the elevated reset block, so The tailstock flat key is fixed in the tailstock positioning groove at the bottom of the tailstock; the raised reset block is fixed at the bottom of the tailstock, and the lower end of the tailstock flat key is inserted in the tailstock positioning groove at the top of the raised reset block; There is a raised positioning groove at the bottom of the raised reset block, and a raised pin hole is opened near the raised positioned groove, and the raised flat key is fixed in the raised positioned groove; the raised reset block is fixed on the base plate, The lower end of the heightening flat key is inserted into the module positioning groove, and the upper and lower ends of the tailstock positioning pin are respectively inserted into the heightening pin hole and the module positioning pin hole; the four-axis turntable is arranged on the bottom plate, and the lower end of the turntable positioning bolt passes through The four-axis turntable is inserted into the positioning slot of the turntable; the tailstock and the four-axis turntable are provided with flanges, each flange is fixed with an L-shaped positioning plate, and the two ends of the workbench base plate are fixed On the two L-shaped positioning plates; there are several dovetail clamp sets, the dovetail clamp set includes a clamp main body, a fixed block, a locking block, a spring, a clamp positioning screw, a fixed positioning screw and a locking positioning screw, and the clamp main body passes through Fixture positioning screws are fixed on the base plate of the workbench; the main body of the fixture includes a base and a fixing seat vertically fixed in the center of the base. The top of the seat is set, and there are threaded holes on the four surfaces between the card slot and the top of the fixed seat; one side of the fixed block is provided with a fixed clip near the bottom of the fixed block, and the fixed block is on the same side as the fixed clip And the position on the top of the fixed block is provided with a fixed clip bar, the side of the fixed block with the fixed clip bar faces the fixed seat, the fixed positioning screw passes through the fixed block and is inserted into the threaded hole of the fixed seat, and the fixed clip bar is inserted into the card slot Inside, the fixing clip bar is higher than the upper surface of the fixing block; the locking block is located on the fixing seat relative to the other side of the fixing block, and there are three-step through holes on the locking block, and the middle section of the three-step through hole is The diameter is smaller than the diameters of the other two sections. On one side of the locking block, a locking clip is provided at the position below the through hole of the three-step ladder, and the outer wall of the locking clip is provided with a circular arc transition; the locking block and the locking clip The locking clips are provided on the same side of the bars and close to the top of the locking block. The side of the locking block with the locking clips is facing the fixing seat. The threaded section of the locking positioning screw passes through the three-step ladder and is inserted into the fixed seat. In the threaded hole of the seat, the locking clip bar is inserted in the card slot, the locking clip bar is higher than the upper surface of the fixing seat, and the spring is sleeved on the locking positioning screw between the locking block and the fixing seat. 2.根据权利要求1所述的一种模块化燕尾夹具组,其特征在于:所述尾座和四轴转台上的两个法兰盘轴线位于同一条直线上,法兰盘中心开有定位圆孔,法兰盘上开有T型槽,T型槽内设有T型螺母;每个L型定位板上设有定位芯轴、芯轴定位螺丝和定位板平键,L型定位板上开有基板下定位销孔;所述L型定位板反面设有定位轴孔和定位板平键槽,定位芯轴设在定位轴孔内,并通过芯轴定位螺丝将定位芯轴与L型定位板固定,定位板平键固定在定位板平键槽内;两块L型定位板分别通过螺丝与两个法兰盘的T型螺母连接,两个定位芯轴分别插入两个定位圆孔内,两块L型定位板上的定位板平键分别插入两个法兰盘的T型槽内;所述工作台基板底部开有一对基板上定位销孔,工作台基板两端固定在两个L型定位板上,所述基板定位销上下两端分别插入基板上定位销孔和基板下定位销孔。2. A modular dovetail fixture set according to claim 1, characterized in that: the axes of the tailstock and the two flanges on the four-axis turntable are on the same straight line, and the center of the flange is provided with a positioning A round hole, a T-shaped slot on the flange, and a T-shaped nut in the T-shaped slot; each L-shaped positioning plate is equipped with a positioning mandrel, a mandrel positioning screw and a flat key of the positioning plate, and the L-shaped positioning plate There are positioning pin holes under the base plate on the top; the reverse side of the L-shaped positioning plate is provided with a positioning shaft hole and a flat keyway of the positioning plate, and the positioning mandrel is set in the positioning shaft hole, and the positioning mandrel is connected to the L-shaped positioning plate through the mandrel positioning screw. The positioning plate is fixed, and the flat key of the positioning plate is fixed in the flat keyway of the positioning plate; the two L-shaped positioning plates are respectively connected with the T-nuts of the two flanges through screws, and the two positioning mandrels are respectively inserted into the two positioning round holes The flat keys of the positioning plate on the two L-shaped positioning plates are respectively inserted into the T-shaped grooves of the two flanges; a pair of positioning pin holes on the base plate are opened on the bottom of the base plate of the workbench, and the two ends of the base plate of the workbench are fixed on two On the L-shaped positioning plate, the upper and lower ends of the substrate positioning pin are respectively inserted into the upper positioning pin hole of the substrate and the lower positioning pin hole of the substrate. 3.根据权利要求2所述的一种模块化燕尾夹具组,其特征在于:所述工作台基板上开有若干等距分布的基板定位孔,所述夹具定位螺丝的螺纹段穿过夹具主体的底座并插入基板定位孔内。3. A modular dovetail fixture set according to claim 2, characterized in that: the base plate of the workbench is provided with a number of base plate positioning holes distributed equidistantly, and the threaded section of the clamp positioning screw passes through the clamp main body and insert it into the positioning hole of the substrate.
CN201822056830.2U 2018-12-07 2018-12-07 A modular dovetail fixture set Expired - Fee Related CN209407966U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201822056830.2U CN209407966U (en) 2018-12-07 2018-12-07 A modular dovetail fixture set

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201822056830.2U CN209407966U (en) 2018-12-07 2018-12-07 A modular dovetail fixture set

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112917195A (en) * 2021-01-14 2021-06-08 刘根元 Fixture for multidirectional machining of complex mechanical parts of slip ring

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112917195A (en) * 2021-01-14 2021-06-08 刘根元 Fixture for multidirectional machining of complex mechanical parts of slip ring

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