CN209397858U - Prefabricated foam ceramic frame exterior wall hanging panels - Google Patents
Prefabricated foam ceramic frame exterior wall hanging panels Download PDFInfo
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- CN209397858U CN209397858U CN201821299258.6U CN201821299258U CN209397858U CN 209397858 U CN209397858 U CN 209397858U CN 201821299258 U CN201821299258 U CN 201821299258U CN 209397858 U CN209397858 U CN 209397858U
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Abstract
本实用新型公开了一种预制发泡陶瓷框架外墙挂板,涉及外墙挂板领域,得到了一种兼具轻质,高强,防火及保温性能优异的优点的预制发泡陶瓷框架外墙挂板。本实用新型的主要技术方案为:一种外墙挂板,包括:发泡陶瓷板;及支撑装置;所述发泡陶瓷板的内侧板面与所述支撑装置连接。外墙挂板将发泡陶瓷板与支撑装置进行有机结合,从而支撑装置为发泡陶瓷板提供支撑作用,弥补了发泡陶瓷板强度低、延展性差的不足,有效地提高了外墙挂板的力学性能,使得外墙挂板的强度增加,同时解决了发泡陶瓷板与主体结构连接的问题。发泡陶瓷板具有轻质,防火及保温的优点。因此本实用新型提供的外墙挂板兼具轻质,高强,防火及保温性能优异的优点。
The utility model discloses a prefabricated foam ceramic frame exterior wall hanging board, which relates to the field of exterior wall hanging boards. It obtains a prefabricated foam ceramic frame exterior wall that has the advantages of light weight, high strength, and excellent fire prevention and thermal insulation properties. Hanging board. The main technical solution of the utility model is: an exterior wall hanging panel, which includes: a foamed ceramic plate; and a supporting device; the inner surface of the foamed ceramic plate is connected to the supporting device. The exterior wall hanging board organically combines the foam ceramic board with the support device, so that the support device provides support for the foam ceramic board, making up for the low strength and poor ductility of the foam ceramic board, effectively improving the performance of the exterior wall hanging board. The mechanical properties of the exterior wall hanging board increase the strength, and at the same time solve the problem of connecting the foam ceramic board with the main structure. Foamed ceramic panels have the advantages of being lightweight, fireproof and heat-insulating. Therefore, the exterior wall hanging board provided by the utility model has the advantages of light weight, high strength, and excellent fire prevention and thermal insulation properties.
Description
技术领域technical field
本实用新型涉及外墙挂板领域,尤其涉及一种预制发泡陶瓷框架外墙挂板。The utility model relates to the field of external wall hanging panels, in particular to a prefabricated foam ceramic frame external wall hanging panel.
背景技术Background technique
目前推广应用优质的装配式外墙板符合国家绿色建筑和建筑节能的产业政策,是建筑行业实现可持续发展战略的重要内容。At present, the promotion and application of high-quality prefabricated exterior wall panels is in line with the national industrial policy of green building and building energy conservation, and is an important part of the sustainable development strategy of the construction industry.
目前国内可作为装配式外墙板使用的主要墙板种类有:承重混凝土岩棉复合外墙板、薄壁混凝土岩棉复合外墙板、混凝土聚苯乙烯复合外墙板、混凝土珍珠岩复合外墙板、钢丝网水泥保温材料夹芯板、SP预应力空心板、加气混凝土外墙板与微泡混凝土预制板。但尚无兼具轻质,高强,制作工艺简洁,防火保温性能优异,安装效率高的外挂墙板。而发泡陶瓷保温板集防火、保温、轻质、利废功能于一身,但目前关于发泡陶瓷在建筑领域的应用主要包括三方面:一是作为外墙保温材料,采用粘锚结合的施工工艺固定于外墙立面上;二是作为自保温砌体砌筑成墙体;三是作为轻质隔墙条板安装于室内,并具有保温隔音的作用。而由于发泡陶瓷自身较脆、低强,尚且没有作为独立外墙板应用于装配式建筑中的先例。At present, the main types of wall panels that can be used as prefabricated external wall panels in China are: load-bearing concrete rock wool composite external wall panels, thin-walled concrete rock wool composite external wall panels, concrete polystyrene composite external wall panels, and concrete perlite composite external wall panels. Wall panels, steel mesh cement insulation material sandwich panels, SP prestressed hollow panels, aerated concrete exterior wall panels and microcellular concrete prefabricated panels. But still do not have concurrently light weight, high strength, and manufacturing process is simple, and fire-proof thermal insulation performance is excellent, the external hanging wall panel that installation efficiency is high. The foamed ceramic insulation board integrates the functions of fire prevention, heat preservation, light weight, and waste utilization. However, the current application of foamed ceramics in the construction field mainly includes three aspects: one is as an external wall insulation material, using the construction of bonding anchors The process is fixed on the facade of the external wall; the second is to build the wall as a self-insulating masonry; the third is to install it indoors as a lightweight partition wall, which has the function of thermal insulation and sound insulation. However, due to the brittleness and low strength of foamed ceramics, there is no precedent for using them as independent exterior wall panels in prefabricated buildings.
因此制作一种兼具轻质,高强及防火保温性能优异的外挂墙板成为亟待解决的问题。Therefore make a kind of light weight concurrently, high-strength and the external hanging wallboard of fire-proof insulation performance excellence become the problem demanding prompt solution.
实用新型内容Utility model content
有鉴于此,本实用新型实施例提供一种预制发泡陶瓷外墙挂板及制造方法,主要目的是使得预制发泡陶瓷外墙挂板兼具轻质,高强,防火及保温性能优异的优点。In view of this, the embodiment of the utility model provides a prefabricated foamed ceramic exterior wall siding and a manufacturing method, the main purpose of which is to make the prefabricated foamed ceramic exterior wall siding have the advantages of light weight, high strength, fire resistance and excellent thermal insulation performance .
为达到上述目的,本实用新型主要提供如下技术方案:In order to achieve the above object, the utility model mainly provides the following technical solutions:
一方面,本实用新型实施例提供了一种预制发泡陶瓷外墙挂板,包括:On the one hand, the embodiment of the utility model provides a prefabricated foamed ceramic exterior wall hanging board, including:
发泡陶瓷板;及Foamed ceramic panels; and
支撑装置;support device;
所述发泡陶瓷板的内侧板面与所述支撑装置连接。The inner surface of the foamed ceramic plate is connected with the supporting device.
本实用新型的目的及解决其技术问题还可采用以下技术措施进一步实现。The purpose of the utility model and the solution to its technical problems can also be further realized by adopting the following technical measures.
在该技术方案中,所述支撑装置包括:In this technical solution, the support device includes:
两条横龙骨、两条竖龙骨;Two horizontal keels, two vertical keels;
两条所述横龙骨与两条所述竖龙骨连接形成四边形框架。The two horizontal keels are connected with the two vertical keels to form a quadrilateral frame.
在该技术方案中,所述支撑装置还包括:In this technical solution, the support device also includes:
多条加劲肋,任一所述加劲肋的两端分别与两条所述竖龙骨连接。A plurality of stiffeners, the two ends of any one of the stiffeners are respectively connected to the two vertical keels.
在该技术方案中,所述支撑装置还包括:In this technical solution, the support device also includes:
连接件,所述连接件与所述竖龙骨连接,并设置在所述竖龙骨的内侧,所述竖龙骨的内侧为两条所述竖龙骨相对的一侧;Connecting piece, the connecting piece is connected with the vertical keel and arranged on the inner side of the vertical keel, the inner side of the vertical keel is the opposite side of the two vertical keels;
所述发泡陶瓷板与所述支撑装置通过所述连接件连接。The foamed ceramic plate is connected to the supporting device through the connecting piece.
在该技术方案中,所述连接件为角钢,所述角钢为两个,每个所述角钢包括第一直角壁和第二直角壁;In this technical solution, the connecting piece is an angle steel, and there are two angle steels, and each angle steel includes a first right-angle wall and a second right-angle wall;
所述第一直角壁与所述竖龙骨连接,所述第一直角壁的长度为所述竖龙骨长度减去两条所述横龙骨的截面宽度,所述第一直角壁位于所述竖龙骨的内侧;The first right-angled wall is connected to the vertical keel, the length of the first right-angled wall is the length of the vertical keel minus the section width of the two horizontal keels, and the first right-angled wall is located at the vertical keel inside of
所述第二直角壁与所述第一直角壁垂直连接,所述第二直角壁位于靠近所述发泡陶瓷板的一侧,所述第二直角壁与所述发泡陶瓷板连接。The second right-angled wall is vertically connected to the first right-angled wall, the second right-angled wall is located on a side close to the foamed ceramic plate, and the second right-angled wall is connected to the foamed ceramic plate.
在该技术方案中,所述发泡陶瓷板的内侧板面上设置有第一贯通孔,所述第一贯通孔内设置有套管;In this technical solution, a first through hole is provided on the inner surface of the foamed ceramic plate, and a sleeve is provided in the first through hole;
所述连接件上设置有与所述第一贯通孔相对的第二贯通孔,所述套管和所述第二贯通孔内穿接有螺栓,所述螺栓配合连接有螺母锁紧所述发泡陶瓷板与所述连接件。A second through hole opposite to the first through hole is provided on the connecting piece, and bolts are inserted through the sleeve and the second through hole, and the bolts are matched with nuts to lock the hair. Foam ceramic plate with the connectors.
在该技术方案中,所述发泡陶瓷板由多个发泡陶瓷单板拼接形成,每个所述发泡陶瓷单板在距所述发泡陶瓷单板的边缘100mm处沿开设有多个第一贯通孔,每个所述第一贯通孔内穿设有所述套管,所述套管与第一贯通孔之间填充有胶;In this technical solution, the foamed ceramic plate is formed by splicing a plurality of foamed ceramic veneers, and each of the foamed ceramic veneers is provided with a plurality of First through holes, each of the first through holes is pierced with the sleeve, and glue is filled between the sleeve and the first through hole;
所述连接件上设置有多个所述第二贯通孔,多个所述第二贯通孔分别与多个所述第一贯通孔一一对应。A plurality of the second through holes are provided on the connecting piece, and the plurality of the second through holes correspond to the plurality of the first through holes respectively.
在该技术方案中,所述螺栓包括第一螺栓和第二螺栓,所述第一螺栓的直径等于所述套管的内径,所述第二螺栓的直径小于所述套管的内径;In this technical solution, the bolt includes a first bolt and a second bolt, the diameter of the first bolt is equal to the inner diameter of the sleeve, and the diameter of the second bolt is smaller than the inner diameter of the sleeve;
当所述第一螺栓穿过所述套管时,所述支撑框架与所述发泡陶瓷单板的相对位置被锁定;When the first bolt passes through the sleeve, the relative position of the support frame and the foamed ceramic veneer is locked;
当所述第二螺栓穿过所述套管时,所述支撑框架与所述发泡陶瓷单板能够相对滑移以调整相对位置。When the second bolt passes through the casing, the support frame and the foamed ceramic veneer can slide relative to each other to adjust their relative positions.
在该技术方案中,相邻的所述发泡陶瓷单板相拼接的侧面上分别设置有相适配的凸起和凹槽。In this technical solution, matching protrusions and grooves are respectively provided on the spliced side surfaces of the adjacent foamed ceramic veneers.
在该技术方案中,所述套管远离所述第二贯通孔的一侧设置有压型圆盘,所述压型圆盘的直径大于等于所述套管直径的2倍。In this technical solution, a profiling disc is provided on the side of the sleeve away from the second through hole, and the diameter of the profiling disc is greater than or equal to twice the diameter of the sleeve.
在该技术方案中,所述横龙骨为方钢、槽钢或矩形钢;In this technical solution, the transverse keel is square steel, channel steel or rectangular steel;
所述竖龙骨为方钢、槽钢或矩形钢;The vertical keel is square steel, channel steel or rectangular steel;
所述加劲肋为角钢、方钢或矩形钢;The stiffener is angle steel, square steel or rectangular steel;
所述横龙骨和/或竖龙骨和/或加劲肋上涂覆防锈漆。Anti-rust paint is coated on the transverse keel and/or the vertical keel and/or the stiffener.
在该技术方案中,所述支撑装置内填充有岩棉和/或胶粉聚苯颗粒和/或聚苯板。In this technical solution, the support device is filled with rock wool and/or rubber powder polyphenylene particles and/or polystyrene boards.
在该技术方案中,所述第一贯通孔为沉孔,沉孔包括相连的第一孔径部分和第二孔径部分,所述第一孔径部分的直径大于所述第二孔径部分的直径,所述第一孔径部分贯穿所述发泡陶瓷板的外侧板面,所述第二孔径部分贯穿所述发泡陶瓷板的内侧板面,所述螺栓的头部位于所述第一孔径部分,所述螺栓的杆部穿过所述第二孔径部分,所述第一孔径部分内填充有粘结砂浆,所述螺栓的头部埋在粘结砂浆内。In this technical solution, the first through hole is a counterbore, and the counterbore includes a connected first aperture part and a second aperture part, the diameter of the first aperture part is larger than the diameter of the second aperture part, so The first aperture part penetrates the outer surface of the foamed ceramic plate, the second aperture part penetrates the inner plate surface of the foamed ceramic plate, and the head of the bolt is located at the first aperture part, so The shank of the bolt passes through the second aperture portion, the first aperture portion is filled with bonding mortar, and the head of the bolt is buried in the bonding mortar.
本实用新型实施例提出的一种外墙挂板,包括发泡陶瓷板和支撑装置,其中发泡陶瓷板的内侧板面与支撑装置连接,支撑装置位于发泡陶瓷板内侧板面,外墙挂板从外部观察时,不会外露支撑装置,从而该外墙挂板外观更整洁。外墙挂板将发泡陶瓷板与支撑装置进行有机结合,从而支撑装置为发泡陶瓷板提供支撑作用,弥补了发泡陶瓷板强度低、延展性差的不足,有效地提高了外墙挂板的力学性能,使得外墙挂板的强度增加,同时解决了发泡陶瓷板与主体结构连接的问题。且发泡陶瓷板具有防火、保温、轻质的优点,从而大幅度降低外墙挂板的自重,且由于支撑装置的加入,使得本实用新型提供的外墙挂板在强度和延展性方面大幅度提高,使得力学性能稳定、可靠,因此本实用新型提供的外墙挂板兼具轻质,高强,防火及保温性能优异的优点。An external wall hanging board proposed by the embodiment of the present invention includes a foamed ceramic board and a supporting device, wherein the inner surface of the foamed ceramic board is connected to the supporting device, the supporting device is located on the inner board surface of the foamed ceramic board, and the outer wall When the siding is viewed from the outside, the supporting device is not exposed, so that the exterior wall siding has a neater appearance. The external wall hanging board organically combines the foamed ceramic board with the support device, so that the supporting device provides support for the foamed ceramic board, which makes up for the shortcomings of the foamed ceramic board's low strength and poor ductility, and effectively improves the performance of the external wall hanging board. Excellent mechanical properties increase the strength of the external wall hanging panels, and at the same time solve the problem of connecting the foamed ceramic panels with the main structure. Moreover, the foamed ceramic board has the advantages of fire prevention, heat preservation and light weight, thereby greatly reducing the self-weight of the external wall hanging board, and due to the addition of the support device, the external wall hanging board provided by the utility model has greater strength and ductility. The increased amplitude makes the mechanical properties stable and reliable. Therefore, the external wall hanging board provided by the utility model has the advantages of light weight, high strength, excellent fire resistance and thermal insulation performance.
附图说明Description of drawings
图1为本实用新型实施例提供的一种预制发泡陶瓷外墙挂板的结构示意图;Fig. 1 is a schematic structural view of a prefabricated foamed ceramic exterior wall hanging board provided by an embodiment of the present invention;
图2为本实用新型实施例提供的一种预制发泡陶瓷外墙挂板的主视图;Fig. 2 is a front view of a prefabricated foamed ceramic exterior wall siding provided by the embodiment of the present invention;
图3为图2中B-B处的剖视图;Fig. 3 is the sectional view of B-B place among Fig. 2;
图4为图2中A-A处的剖视图;Fig. 4 is the sectional view of A-A place in Fig. 2;
图5为本实用新型实施例提供的一种支撑装置的结构示意图;Fig. 5 is a schematic structural diagram of a support device provided by an embodiment of the present invention;
图6为本实用新型实施例提供的一种预制发泡陶瓷外墙挂板与支撑装置两边连接处的剖视图;Fig. 6 is a cross-sectional view of a prefabricated foamed ceramic exterior wall siding provided by an embodiment of the present invention and the connection between the two sides of the supporting device;
图7为本实用新型实施例提供的一种压型圆盘及套管的结构示意图。Fig. 7 is a structural schematic diagram of a profiling disc and a sleeve provided by an embodiment of the present invention.
具体实施方式Detailed ways
为更进一步阐述本实用新型为达成预定实用新型目的所采取的技术手段及功效,以下结合附图及较佳实施例,对依据本实用新型提出的预制发泡陶瓷外墙挂板1其具体实施方式、结构、特征及其功效,详细说明如后。In order to further explain the technical means and effects of the utility model to achieve the intended purpose of the utility model, the specific implementation of the prefabricated foamed ceramic exterior wall hanging board 1 proposed according to the utility model will be described below in conjunction with the accompanying drawings and preferred embodiments. Mode, structure, feature and effect thereof are as follows in detail.
如图1至图7所示,为了解决以上问题,本实用新型实施例通过实施的过程和原理来具体说明本实用新型实施例中的预制发泡陶瓷外墙挂板1:As shown in Figures 1 to 7, in order to solve the above problems, the embodiment of the utility model specifically illustrates the prefabricated foamed ceramic exterior wall hanging board 1 in the embodiment of the utility model through the implementation process and principle:
本实用新型实施例提供了一种预制发泡陶瓷外墙挂板1,包括The embodiment of the utility model provides a prefabricated foamed ceramic exterior wall hanging board 1, comprising
发泡陶瓷板12;及Foamed ceramic plate 12; and
支撑装置14;support means 14;
发泡陶瓷板12的内侧板面与支撑装置14连接。The inner surface of the foamed ceramic plate 12 is connected with the support device 14 .
如图1和图2所示,本实用新型实施例提出的一种预制发泡陶瓷外墙挂板1,包括发泡陶瓷板12和支撑装置14,其中发泡陶瓷板12的内侧板面与支撑装置14连接,支撑装置14位于发泡陶瓷板12内侧板面,预制发泡陶瓷外墙挂板1从外部观察时,不会外露支撑装置14,从而该预制发泡陶瓷外墙挂板1外观更整洁。预制发泡陶瓷外墙挂板1将发泡陶瓷板12与支撑装置14进行有机结合,从而支撑装置14为发泡陶瓷板12提供支撑作用,弥补了发泡陶瓷板12强度低、延展性差的不足,有效地提高了预制发泡陶瓷外墙挂板1的力学性能,使得预制发泡陶瓷外墙挂板1的强度增加,且发泡陶瓷板12具有防火、保温、轻质的优点,从而大幅度降低预制发泡陶瓷外墙挂板1的自重,且由于支撑装置14的加入,使得本实用新型提供的预制发泡陶瓷外墙挂板1在强度和延展性方面大幅度提高,使得力学性能稳定、可靠,因此本实用新型提供的预制发泡陶瓷外墙挂板1兼具轻质,高强,防火及保温性能优异的优点。As shown in Fig. 1 and Fig. 2, a kind of prefabricated foamed ceramic exterior wall hanging board 1 proposed by the embodiment of the present invention includes a foamed ceramic board 12 and a supporting device 14, wherein the inner side of the foamed ceramic board 12 is in contact with the The support device 14 is connected, and the support device 14 is located on the inner surface of the foamed ceramic board 12. When the prefabricated foamed ceramic exterior wall hanging panel 1 is viewed from the outside, the support device 14 will not be exposed, so that the prefabricated foamed ceramic exterior wall hanging panel 1 The appearance is cleaner. The prefabricated foamed ceramic external wall hanging board 1 organically combines the foamed ceramic board 12 with the support device 14, so that the support device 14 provides support for the foamed ceramic board 12, making up for the low strength and poor ductility of the foamed ceramic board 12. Insufficiently, the mechanical properties of the prefabricated foamed ceramic exterior wall siding 1 are effectively improved, the strength of the prefabricated foamed ceramic exterior wall siding 1 is increased, and the foamed ceramic board 12 has the advantages of fire prevention, heat preservation, and light weight, thereby The self-weight of the prefabricated foamed ceramic exterior wall hanging board 1 is greatly reduced, and due to the addition of the supporting device 14, the strength and ductility of the prefabricated foamed ceramic exterior wall hanging board 1 provided by the utility model are greatly improved, making the mechanical The performance is stable and reliable, so the prefabricated foamed ceramic exterior wall hanging board 1 provided by the utility model has the advantages of light weight, high strength, excellent fire resistance and heat preservation performance.
下面结合附图和实施例对本实用新型作进一步的详细说明。Below in conjunction with accompanying drawing and embodiment the utility model is described in further detail.
本实用新型实施例中,支撑装置14包括:In the embodiment of the utility model, the supporting device 14 includes:
两条横龙骨142、两条竖龙骨144;Two horizontal keels 142, two vertical keels 144;
两条横龙骨142与两条竖龙骨144连接形成四边形框架。Two horizontal keels 142 are connected with two vertical keels 144 to form a quadrilateral frame.
如图1和图2所示,在该实施例中,支撑装置14为两条横龙骨142及两条竖龙骨144组成的四边形框架,该四边形框架与发泡陶瓷板12的内侧板面连接,即四边形框架与发泡陶瓷板12的内侧板的边框连接,为发泡陶瓷板12提供支撑作用,该四边形框架与发泡陶瓷板12采用面接触的紧固方式,没有集中应力,从而不会出现发泡陶瓷板12与四边形框架连接处的疲劳破坏,进而四边形框架与发泡陶瓷板12连接后形成的预制发泡陶瓷外墙挂板1结构可靠,弥补了发泡陶瓷板12强度低、延展性差的不足,使得与四边形框架连接的发泡陶瓷板12的力学性能提高,从而具有四边形框架和发泡陶瓷板12的预制发泡陶瓷外墙挂板1能够兼具防火、保温和轻质的优点。且预制发泡陶瓷外墙挂板1的制作工艺简洁,四边形框架与发泡陶瓷板12只需要简单的拼装和接固即可形成预制发泡陶瓷外墙挂板1,制作简单、快捷、也无需其它养护。As shown in Figures 1 and 2, in this embodiment, the supporting device 14 is a quadrilateral frame composed of two horizontal keels 142 and two vertical keels 144, and the quadrilateral frame is connected to the inner surface of the foamed ceramic plate 12, That is, the quadrilateral frame is connected to the frame of the inner plate of the foamed ceramic plate 12 to provide support for the foamed ceramic plate 12. The quadrilateral frame and the foamed ceramic plate 12 are fastened in surface contact without concentrated stress, so that there will be no Fatigue damage occurs at the joint between the foamed ceramic plate 12 and the quadrangular frame, and then the prefabricated foamed ceramic exterior wall hanging panel 1 formed after the quadrangular frame is connected with the foamed ceramic plate 12 has a reliable structure, which makes up for the low strength of the foamed ceramic plate 12. The lack of poor ductility improves the mechanical properties of the foamed ceramic board 12 connected to the quadrangular frame, so that the prefabricated foamed ceramic exterior wall hanging board 1 with the quadrangular frame and the foamed ceramic board 12 can be fireproof, heat-preserving and lightweight The advantages. Moreover, the manufacturing process of the prefabricated foamed ceramic exterior wall siding 1 is simple, and the quadrilateral frame and the foamed ceramic panels 12 only need to be assembled and fastened to form the prefabricated foamed ceramic exterior wall siding 1, which is simple, quick and easy to manufacture. No other maintenance is required.
优选地,两条横龙骨142与两条竖龙骨144连接形成平行四边形框架。Preferably, two horizontal keels 142 are connected with two vertical keels 144 to form a parallelogram frame.
优选地,两条横龙骨142与两条竖龙骨144连接形成矩形框架。Preferably, two horizontal keels 142 are connected with two vertical keels 144 to form a rectangular frame.
可选地,支撑装置14还可以为其他结构,只要能够起到弥补发泡陶瓷板12强度低、延展性差的不足均可施行。Optionally, the supporting device 14 may also be of other structures, as long as it can compensate for the insufficient strength and poor ductility of the foamed ceramic plate 12 .
本实用新型实施例中,支撑装置14还包括:In the embodiment of the utility model, the supporting device 14 also includes:
多条加劲肋146,任一加劲肋146的两端分别与两条竖龙骨144连接。A plurality of stiffening ribs 146 , the two ends of any stiffening rib 146 are respectively connected with two vertical keels 144 .
如图2和图5所示,在该实施例中,支撑装置14还包括多条加劲肋146,每条加劲肋146均设置在两条竖龙骨144之间,且每条加劲肋146的两端均分别与两条竖龙骨144相连,能够提高支撑装置14整体稳定性与抗扭刚度,从而能够进一步加强支撑装置14的强度,进一步加强预制发泡陶瓷外墙挂板1的力学性能,使得预制发泡陶瓷外墙挂板1更加稳定、可靠。As shown in Figures 2 and 5, in this embodiment, the supporting device 14 also includes a plurality of stiffening ribs 146, each stiffening rib 146 is arranged between two vertical keels 144, and the two stiffening ribs 146 of each Both ends are respectively connected with two vertical keels 144, which can improve the overall stability and torsional rigidity of the supporting device 14, thereby further strengthening the strength of the supporting device 14 and further strengthening the mechanical properties of the prefabricated foamed ceramic exterior wall hanging board 1, so that The prefabricated foamed ceramic exterior wall hanging board 1 is more stable and reliable.
可选地,当两条所述横龙骨142与两条所述竖龙骨144连接形成平行四边形框架时,任一加劲肋146与横龙骨142平行设置。加劲肋146与横龙骨142平行设置,使得支撑装置14的强度又一步提高。Optionally, when the two horizontal keels 142 are connected with the two vertical keels 144 to form a parallelogram frame, any stiffener 146 is arranged parallel to the horizontal keels 142 . The stiffener 146 is arranged parallel to the transverse keel 142, so that the strength of the supporting device 14 is further improved.
本实用新型实施例中,支撑装置14还包括:In the embodiment of the utility model, the supporting device 14 also includes:
连接件148,连接件148与竖龙骨144连接,并设置在竖龙骨144的内侧,所述竖龙骨144的内侧为两条竖龙骨144相对的一侧;The connecting piece 148, the connecting piece 148 is connected with the vertical keel 144, and is arranged on the inner side of the vertical keel 144, and the inner side of the vertical keel 144 is the opposite side of the two vertical keels 144;
发泡陶瓷板12与支撑装置14通过连接件148连接。The foamed ceramic plate 12 is connected to the supporting device 14 through a connecting piece 148 .
如图1至图4所示,在该实施例中,发泡陶瓷板12与支撑装置14通过连接件148连接,连接件148与竖龙骨144连接,并设置在竖龙骨144的内侧,从而陶瓷板与支撑装置14的连接件148也不会外露,使得预制发泡陶瓷外墙挂板1的外观更加整洁。As shown in Figures 1 to 4, in this embodiment, the foamed ceramic plate 12 is connected to the supporting device 14 through a connecting piece 148, and the connecting piece 148 is connected to the vertical keel 144 and arranged inside the vertical keel 144, so that the ceramic The connecting piece 148 between the board and the support device 14 will not be exposed, so that the appearance of the prefabricated foamed ceramic exterior wall hanging board 1 is cleaner.
本实用新型实施例中,连接件148为角钢,角钢为两个,每个角钢包括相互垂直的第一直角壁1482和第二直角壁1484;In the embodiment of the present utility model, the connector 148 is an angle steel, and there are two angle steels, and each angle steel includes a first right-angle wall 1482 and a second right-angle wall 1484 that are perpendicular to each other;
第一直角壁1482与竖龙骨144连接,第一直角壁1482的长度为竖龙骨144长度减去两条横龙骨142的截面宽度,第一直角壁1482位于竖龙骨144的内侧;The first right-angle wall 1482 is connected to the vertical keel 144, the length of the first right-angle wall 1482 is the length of the vertical keel 144 minus the section width of the two horizontal keels 142, and the first right-angle wall 1482 is located on the inner side of the vertical keel 144;
所述第二直角壁1484与发泡陶瓷板12连接。The second right-angled wall 1484 is connected to the foamed ceramic plate 12 .
如图4所示,在该实施例中,连接件148为两个角钢,该角钢为通长角钢,即角钢的长度与竖龙骨144内侧的长度相同,每个角钢包括第一直角壁1482和第二直角壁1484,第一直角壁1482与竖龙骨144连接,第一直角壁1482位于竖龙骨144的内侧,第二直角壁1484与第一直角壁1482垂直,第二直角壁1484与发泡陶瓷板12连接,从而发泡陶瓷板12与支撑装置14通过角钢连接。两个角钢分别与两个竖龙骨144连接,从而支撑装置14的两个竖龙骨144都与发泡陶瓷板12连接,保证了发泡陶瓷板12与支撑装置14的连接强度。As shown in Figure 4, in this embodiment, the connector 148 is two angle steels, and the angle steels are full-length angle steels, that is, the length of the angle steels is the same as the length of the inside of the vertical keel 144, and each angle steel comprises the first right angle wall 1482 and The second right-angle wall 1484, the first right-angle wall 1482 is connected to the vertical keel 144, the first right-angle wall 1482 is located inside the vertical keel 144, the second right-angle wall 1484 is perpendicular to the first right-angle wall 1482, and the second right-angle wall 1484 is connected to the foam The ceramic plates 12 are connected, so that the foamed ceramic plates 12 and the supporting device 14 are connected through angle steel. The two angle steels are respectively connected to the two vertical keels 144 , so that the two vertical keels 144 of the supporting device 14 are connected to the foamed ceramic plate 12 , which ensures the connection strength between the foamed ceramic plate 12 and the supporting device 14 .
本实用新型实施例中,所述发泡陶瓷板的内侧板面上设置有第一贯通孔,所述第一贯通孔内设置有套管;In the embodiment of the present utility model, a first through hole is arranged on the inner surface of the foamed ceramic plate, and a sleeve is arranged in the first through hole;
所述连接件上设置有与所述第一贯通孔相对的第二贯通孔,所述套管和所述第二贯通孔内穿接有螺栓,所述螺栓配合连接有螺母锁紧所述发泡陶瓷板与所述连接件。A second through hole opposite to the first through hole is provided on the connecting piece, and bolts are inserted through the sleeve and the second through hole, and the bolts are matched with nuts to lock the hair. Foam ceramic plate with the connectors.
如图3和图4所示,本实用新型实施例中,发泡陶瓷板12由多个发泡陶瓷板122拼接形成,每个发泡陶瓷板122在距发泡陶瓷板122的边缘100mm处开设有多个第一贯通孔,每个第一贯通孔内穿设有套管126,所述套管126与第一贯通孔之间填充有胶;As shown in Fig. 3 and Fig. 4, in the embodiment of the present utility model, the foamed ceramic plate 12 is formed by splicing a plurality of foamed ceramic plates 122, and each foamed ceramic plate 122 is 100 mm away from the edge of the foamed ceramic plate 122. There are a plurality of first through holes, and a sleeve 126 is pierced in each first through hole, and glue is filled between the sleeve 126 and the first through hole;
连接件148上设置有多个第二贯通孔,多个第二贯通孔分别与多个第一贯通孔一一对应。A plurality of second through holes are disposed on the connecting piece 148 , and the plurality of second through holes correspond to the plurality of first through holes respectively.
在该实施例中,如图4所示为图2中A-A处的剖视图,发泡陶瓷板12由多个发泡陶瓷板122拼接形成,从而在制作外墙挂墙时,只需制造多块发泡陶瓷板122,将多块固定规格的发泡陶瓷板122拼接即可得到发泡陶瓷板12,在制造的过程中只需制造规格统一的发泡陶瓷板122,不需要制造多种规格的发泡陶瓷板12,从而制造简单、成本低,且易拆卸和回收。如图3所示为图2中B-B处的剖视图,每块发泡陶瓷板122在与竖龙骨144方向平行的两边的边缘处设置有多个第一贯通孔,多个第一贯通孔沿竖龙骨方向开设,且每个第一贯通孔在均在距离边缘100mm处在厚度方向穿设,每个第一贯通孔内穿设有套管126,套管与第一贯通孔之间填充有植筋胶,用以使套管粘结在第一贯通孔孔壁上,连接件148上设置有多个第二贯通孔,第一贯通孔与第二贯通孔一一对应,当发泡陶瓷板12与支撑装置14连接时,螺栓150依次穿过套管126和第二贯通孔,螺栓150穿过连接件148上的第二贯通孔后与螺母152锁紧,从而发泡陶瓷板12与支撑装置14连接。其中,第一贯通孔的数量根据发泡陶瓷板122的尺寸及受力情况确定,且不少于4个。In this embodiment, as shown in FIG. 4, it is a sectional view at A-A in FIG. Foamed ceramic plate 122, the foamed ceramic plate 12 can be obtained by splicing multiple foamed ceramic plates 122 of fixed specifications. In the manufacturing process, only the foamed ceramic plate 122 with uniform specifications is required, and there is no need to manufacture multiple specifications. The foamed ceramic plate 12 is simple to manufacture, low in cost, and easy to disassemble and recycle. As shown in Figure 3, it is a cross-sectional view at B-B in Figure 2, each foam ceramic plate 122 is provided with a plurality of first through holes at the edges of both sides parallel to the direction of the vertical keel 144, and the plurality of first through holes are arranged along the vertical direction. The direction of the keel is opened, and each first through hole is pierced in the thickness direction at a distance of 100 mm from the edge. A sleeve 126 is pierced in each first through hole, and planting is filled between the sleeve and the first through hole. Glue is used to bond the casing to the wall of the first through hole. The connector 148 is provided with a plurality of second through holes, and the first through holes correspond to the second through holes one by one. When the foamed ceramic plate 12 is connected with the support device 14, the bolt 150 passes through the sleeve 126 and the second through hole in turn, and the bolt 150 passes through the second through hole on the connector 148 and locks with the nut 152, so that the foamed ceramic plate 12 and the support The device 14 is connected. Wherein, the number of the first through holes is determined according to the size and stress of the foamed ceramic plate 122, and is not less than four.
优选地,每块发泡陶瓷板122在四个边角处开设四个第一贯通孔,且连接件148上对应开设四个第二贯通孔。Preferably, four first through holes are opened at four corners of each foamed ceramic plate 122 , and four second through holes are correspondingly opened on the connecting piece 148 .
本实用新型实施例中,螺栓包括第一螺栓和第二螺栓,第一螺栓的直径等于套管的内径,第二螺栓的直径小于套管的内径;In the embodiment of the utility model, the bolt includes a first bolt and a second bolt, the diameter of the first bolt is equal to the inner diameter of the sleeve, and the diameter of the second bolt is smaller than the inner diameter of the sleeve;
当第一螺栓穿过套管时,支撑框架与发泡陶瓷单板的相对位置被锁定;When the first bolt passes through the casing, the relative position of the support frame and the foamed ceramic veneer is locked;
当第二螺栓穿过套管时,支撑框架与发泡陶瓷单板能够相对滑移以调整相对位置。When the second bolt passes through the casing, the supporting frame and the foamed ceramic veneer can slide relative to each other to adjust the relative position.
在该实施例中,当第一螺栓穿过套管时,第一螺栓的直径等于套管的内径,从而当第一螺母与第一螺栓锁紧时,支撑框架与发泡陶瓷单板连接稳固,能够保证预制发泡陶瓷外墙挂板1的稳定性和可靠性;当第二螺栓穿过套管时,第二螺栓的直径小于套管的内径,当第二螺母将第二螺栓锁紧时,第二螺栓可在套管内移动,能够满足发泡陶瓷板12一定程度的形变,避免发泡陶瓷板12因变形而破坏与支撑框架14的连接,使得发泡陶瓷板与支撑框架的连接依旧稳固。In this embodiment, when the first bolt passes through the casing, the diameter of the first bolt is equal to the inner diameter of the casing, so that when the first nut is locked with the first bolt, the connection between the support frame and the foamed ceramic veneer is stable , can ensure the stability and reliability of the prefabricated foamed ceramic exterior wall siding 1; when the second bolt passes through the casing, the diameter of the second bolt is smaller than the inner diameter of the casing, and when the second nut locks the second bolt , the second bolt can move in the casing, which can meet the deformation of the foamed ceramic plate 12 to a certain degree, and prevent the foamed ceramic plate 12 from being deformed and destroying the connection with the supporting frame 14, so that the connection between the foamed ceramic plate and the supporting frame Still solid.
本实用新型实施例中,相邻的发泡陶瓷板122相拼接的侧面上分别设置有相适配的凸起128和凹槽130。In the embodiment of the present utility model, matching protrusions 128 and grooves 130 are respectively provided on the spliced side surfaces of adjacent foamed ceramic plates 122 .
在该实施例中,相邻的发泡陶瓷板122相拼接的侧面上分别设置有相适配的凸起128和凹槽130,连接相邻两个发泡陶瓷板122的凸起128和凹槽130相适配,从而多个发泡陶瓷板122拼接形成发泡陶瓷板12。且发泡陶瓷板122两侧开设有凸起128凹槽130,能够形成构造防水,通过在发泡陶瓷板12侧边和支撑装置14侧边设置防水材料,能够形成材料防水,从而能够形成构造防水和材料防水结合的构造形式。In this embodiment, matching protrusions 128 and grooves 130 are respectively provided on the spliced side surfaces of adjacent foamed ceramic plates 122 to connect the protrusions 128 and recesses of two adjacent foamed ceramic plates 122 . The grooves 130 are matched, so that a plurality of foamed ceramic plates 122 are spliced to form a foamed ceramic plate 12 . And both sides of the foam ceramic plate 122 are provided with protrusions 128 and grooves 130, which can form a waterproof structure. By arranging waterproof materials on the sides of the foam ceramic plate 12 and the support device 14, the material can be waterproof, so that the structure can be formed. The construction form combining waterproof and material waterproof.
可选地,凸起128为梯形凸起128,凹槽130为梯形凹槽130,用于提高相邻两个发泡陶瓷板122之间的咬合力,从而使得相邻两个发泡陶瓷板122连接的更稳固。Optionally, the protrusion 128 is a trapezoidal protrusion 128, and the groove 130 is a trapezoidal groove 130, which are used to improve the bite force between two adjacent foamed ceramic plates 122, so that two adjacent foamed ceramic plates 122 connection is more stable.
如图7所示,本实用新型实施例中,套管126远离第二贯通孔的一侧设置有压型圆盘132,压型圆盘132的直径大于等于套管126直径的2倍。As shown in FIG. 7 , in the embodiment of the present invention, the side of the casing 126 away from the second through hole is provided with a profiling disk 132 , and the diameter of the profiling disk 132 is greater than or equal to twice the diameter of the casing 126 .
在该实施例中,套管126远离第二贯通孔的一侧设置有压型圆盘132,其直径不小于套管126管体直径的2倍,压型圆盘132位于发泡陶瓷板12外表面一侧,且压型圆盘132沉入发泡陶瓷板12内。压型圆盘132可以提高套筒的拉拔强度,增强发泡陶瓷板12与钢框的连接强度。压型圆盘与套管一体成型。In this embodiment, the side of the sleeve 126 away from the second through hole is provided with a profiling disc 132 whose diameter is not less than twice the diameter of the tube body of the sleeve 126, and the profiling disc 132 is located on the foamed ceramic plate 12 One side of the outer surface, and the pressed disc 132 sinks into the foamed ceramic plate 12 . The profiling disc 132 can improve the drawing strength of the sleeve and enhance the connection strength between the foamed ceramic plate 12 and the steel frame. The pressure-shaped disc and the casing are integrally formed.
本实用新型实施例中,横龙骨142为方钢、槽钢或矩形钢;In the embodiment of the utility model, the transverse keel 142 is square steel, channel steel or rectangular steel;
竖龙骨144为方钢、槽钢或矩形钢;Vertical keel 144 is square steel, channel steel or rectangular steel;
加劲肋146为角钢、方钢或矩形钢;Stiffener 146 is angle steel, square steel or rectangular steel;
横龙骨142和/或竖龙骨144和/或加劲肋146上涂覆防锈漆。Antirust paint is coated on the transverse keel 142 and/or the vertical keel 144 and/or the stiffener 146 .
在该实施例中,横龙骨142及竖龙骨144均为方钢或槽钢或矩形钢,即由两条横龙骨142及两条竖龙骨144组成的四边形框架为钢框架,钢框架的强度更高、延展性更好,从而钢框架与发泡陶瓷板12组成的预制发泡陶瓷外墙挂板1的力学性能更好。同时加劲肋146为角钢或方钢或矩形钢,能够提高钢骨架的整体稳定性与抗扭刚度,从而进一步增加钢框架的强度,进一步保证预制发泡陶瓷外墙挂板1的力学性能。In this embodiment, the horizontal keels 142 and the vertical keels 144 are all square steel or channel steel or rectangular steel, that is, the quadrilateral frame composed of two horizontal keels 142 and two vertical keels 144 is a steel frame, and the strength of the steel frame is higher. Higher, better ductility, so the mechanical properties of the prefabricated foamed ceramic exterior wall hanging board 1 composed of the steel frame and the foamed ceramic board 12 are better. At the same time, the stiffener 146 is angle steel, square steel or rectangular steel, which can improve the overall stability and torsional rigidity of the steel frame, thereby further increasing the strength of the steel frame and further ensuring the mechanical properties of the prefabricated foamed ceramic exterior wall hanging panel 1 .
横龙骨142和/或竖龙骨144和/或加劲肋146上均涂覆有防锈漆,从而防止支撑装置14生锈。优选地,横龙骨142和/或竖龙骨144和/或加劲肋146上至少涂抹不少于两层的防锈漆。The horizontal keel 142 and/or the vertical keel 144 and/or the stiffener 146 are coated with anti-rust paint, so as to prevent the supporting device 14 from rusting. Preferably, at least two layers of anti-rust paint are applied on the transverse keel 142 and/or the vertical keel 144 and/or the stiffener 146 .
本实用新型实施例中,支撑装置14内填充有岩棉和/或胶粉聚苯颗粒和/或聚苯板。In the embodiment of the present utility model, the supporting device 14 is filled with rock wool and/or rubber powder polystyrene particles and/or polystyrene board.
在该实施例中,支撑装置14内填充有岩棉和/或胶粉聚苯颗粒和/或聚苯板,从而能够使得预制发泡陶瓷外墙挂板1具有节能及隔声的效果。In this embodiment, the supporting device 14 is filled with rock wool and/or rubber powder polystyrene particles and/or polystyrene boards, so that the prefabricated foamed ceramic exterior wall hanging board 1 can have energy saving and sound insulation effects.
本实用新型实施例中,所述第一贯通孔为沉孔,沉孔包括相连的第一孔径部分和第二孔径部分,所述第一孔径部分的直径大于所述第二孔径部分的直径,所述第一孔径部分贯穿所述发泡陶瓷板12的外侧板面,所述第二孔径部分贯穿所述发泡陶瓷板12的内侧板面,所述螺栓150的头部位于所述第一孔径部分,所述螺栓150的杆部穿过所述第二孔径部分,所述第一孔径部分内填充有粘结砂浆,所述螺栓150的头部埋在粘结砂浆内。In the embodiment of the present invention, the first through hole is a counterbore, and the counterbore includes a connected first aperture part and a second aperture part, the diameter of the first aperture part is larger than the diameter of the second aperture part, The first aperture part penetrates the outer surface of the foamed ceramic plate 12, the second aperture part penetrates the inner surface of the foamed ceramic plate 12, and the head of the bolt 150 is located at the first Aperture portion, the shaft of the bolt 150 passes through the second aperture portion, the first aperture portion is filled with bonding mortar, and the head of the bolt 150 is buried in the bonding mortar.
在该实施例中,第一贯通孔为沉孔,从而发泡陶瓷板12的外侧板表面平整,当四边形框架与发泡陶瓷单边通过连接件148连接后,螺栓150的头部位于沉孔内,从而发泡陶瓷板12的外侧表面不会有凸起128,再使用粘结砂浆对发泡陶瓷板12外表面圆形沉孔进行填补处理,使得发泡陶瓷板12外表面不会看到螺栓150和钢骨架,使得预制发泡陶瓷外墙挂板1的外观整洁。In this embodiment, the first through hole is a counterbore, so that the surface of the outer plate of the foamed ceramic plate 12 is flat. After the quadrilateral frame and the single side of the foamed ceramic are connected through the connecting piece 148, the head of the bolt 150 is located in the counterbore. Therefore, there will be no protrusions 128 on the outer surface of the foamed ceramic plate 12, and then use bonding mortar to fill the circular counterbore on the outer surface of the foamed ceramic plate 12, so that the outer surface of the foamed ceramic plate 12 will not be visible. The bolts 150 and the steel skeleton make the appearance of the prefabricated foamed ceramic exterior wall hanging board 1 neat.
本实用新型实施例提出的一种预制发泡陶瓷外墙挂板,其中,支撑装置14由横龙骨142、竖龙骨144以及加劲肋146焊接连接组成,支撑装置14位于发泡陶瓷板12的内侧板,支撑装置14与发泡陶瓷板12通过连接件148进行连接,连接件148为角钢,角钢与支撑装置14焊接,螺栓150穿过套管126和角钢,通过螺母152在角钢一侧锁紧,使得发泡陶瓷板12与支撑装置14连接。支撑装置14与发泡陶瓷板12之间连接简单、结构可靠,可拆卸和回收,是环保节能的绿色建筑构建,且预制发泡陶瓷外墙挂板1外表面为发泡陶瓷板12,发泡陶瓷板12吸水率极低,与水泥砂浆、饰面砖等能很好的粘结,外贴饰面砖安全可靠,不受建筑物高度的限制,并且耐候性强。本实用新型提供的预制发泡陶瓷外墙挂板1既适合工厂预制,也可现场组装施工,施工过程更加简单、快捷,具有轻质、保温、节能、板面不龟裂的特点,并且预制发泡陶瓷外墙挂板1安装方便、安全,提高施工进度,缩短工期,降低造价。且该预制发泡陶瓷外墙挂板1兼具轻质,高强及火保温性能优异,制作工艺简洁,施工便捷,节省材料和人力,低碳环保的优点,从而减少了外墙保温的程序,节省了保温工程的工序。The embodiment of the utility model proposes a prefabricated foamed ceramic exterior wall hanging board, wherein the supporting device 14 is composed of a horizontal keel 142 , a vertical keel 144 and a stiffening rib 146 welded and connected, and the supporting device 14 is located on the inner side of the foamed ceramic plate 12 The plate, the support device 14 and the foamed ceramic plate 12 are connected through a connecting piece 148, the connecting piece 148 is an angle steel, the angle steel is welded to the support device 14, the bolt 150 passes through the sleeve 126 and the angle steel, and is locked on one side of the angle steel by a nut 152 , so that the foamed ceramic plate 12 is connected to the supporting device 14 . The connection between the supporting device 14 and the foamed ceramic board 12 is simple, reliable in structure, detachable and recyclable, and is an environmentally friendly and energy-saving green building construction, and the outer surface of the prefabricated foamed ceramic wall hanging board 1 is the foamed ceramic board 12, which is The foam ceramic board 12 has extremely low water absorption and can be well bonded with cement mortar and decorative bricks. The external facing bricks are safe and reliable, not limited by the height of the building, and have strong weather resistance. The prefabricated foamed ceramic exterior wall hanging board 1 provided by the utility model is not only suitable for factory prefabrication, but also can be assembled and constructed on site. The foamed ceramic exterior wall hanging board 1 is easy and safe to install, improves the construction progress, shortens the construction period, and reduces the cost. Moreover, the prefabricated foamed ceramic exterior wall siding 1 has the advantages of light weight, high strength and excellent thermal insulation performance, simple manufacturing process, convenient construction, material and manpower saving, low-carbon and environmental protection, thereby reducing the procedures for external wall insulation, The process of heat preservation engineering is saved.
以上所述,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应以所述权利要求的保护范围为准。The above is only a specific embodiment of the present utility model, but the scope of protection of the present utility model is not limited thereto. Anyone familiar with the technical field can easily think of changes or changes within the technical scope disclosed by the utility model Replacement should be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be based on the protection scope of the claims.
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