CN209394446U - A kind of pottery polishing production line of clean and effective - Google Patents

Abstract

A kind of pottery polishing production line of clean and effective, it is made of one or more production unit, the production unit includes the outer cover cabinet (1) that front is rectangle opening, the grinding apparatus for being installed on outer cover cabinet front end, the axial flow blower (4) for being set to outer cover cabinet rear portion, is installed on the horizontal water inlet pipe (6) sprayed water to filter core, the drainage trap (7) being set to below filter core that axial flow blower goes out the filter core (5) of metastomium, is set to above filter core.The dust high efficiency filter recycling that the utility model generates after pottery can be polished, avoids production environment from polluting, and compact-sized, high production efficiency, revolutionizes the problem that traditional pottery grinding efficiency is low, working environment is severe, management difficulty is big.

Description

A Clean and Efficient Pottery Grinding Production Line

technical field

The utility model relates to the technical field of pottery grinding equipment, in particular to a clean and efficient pottery grinding equipment which can effectively prevent dust from flying.

Background technique

Pottery production has a long history in our country, and the fired pottery must be polished and trimmed to a certain extent, especially the bottom, opening, and edges of the pottery. For a long time, pottery polishing has basically been carried out in an open environment. With the rapid development of the pottery industry and the pottery polishing industry, the scale of the polishing workshop has also become larger and larger. In order to facilitate operation, most of the polishing equipment cannot be completely covered. Equipped with a simple dust collection device and a dust exhaust fan, not only the dust filtration recovery rate is not high, but also leads to a large amount of dust generated by grinding in the workshop, which seriously pollutes the production environment. In addition, in order to reduce the interference between each grinding station and reduce the harm of dust to workers, there must be a certain distance between each station, resulting in scattered equipment stations, which not only occupies a large area, but also greatly increases production management. difficulty.

Contents of the invention

The purpose of the utility model is to provide a pottery grinding production line that can effectively filter and recover dust, greatly reduce environmental pollution, has a compact structure, occupies a small area, and is highly efficient for the shortcomings of the existing technology.

The purpose of this utility model is achieved through the following technical solutions.

A clean and efficient pottery polishing production line, which consists of one or more production units, the production unit includes an outer cover box with a rectangular open front, polishing equipment installed at the front end of the outer cover box, and behind the outer cover box. The axial flow fan at the top, the filter element installed at the rear of the axial flow fan outlet, the horizontal water inlet pipe arranged above the filter element to spray water to the filter element, and the water filter tank arranged under the filter element.

The filter element described in the utility model is formed by overlapping and assembling multi-layer filter element nets. The mesh of the filter element net is a U-shaped corrugated pattern, and the U-shaped corrugated patterns of the adjacent filter element nets are arranged alternately. The utility model is provided with a storage tank at the water outlet end of the water filter tank, and a circulating water pump is arranged in the storage tank, and the circulating water pump is arranged at the middle and upper part of the water tank to pump back the supernatant water at the middle and upper part of the water tank to the water inlet pipe. The grinding equipment includes a driving motor and a grinding wheel installed on the output shaft of the motor. Both the driving motor and the grinding wheel are placed at the front of the casing, and a protective baffle that is tilted forward and is located above the grinding wheel is installed on the casing.

In the utility model, two production units can be arranged back to back, and the two production units share the water filter tank arranged on the back of the production unit.

In the utility model, more than two production units can be adjacently connected to form a row of production lines, and the water filter tanks are continuously arranged on the back of the production line.

The utility model can also be provided with two rows of production lines back to back, each row of production lines is composed of more than two production units adjacent to each other, and the two rows of production units share the water filter tank arranged at the back of the production unit.

The grinding equipment of the present utility model can also include a drive motor with output shafts on both sides, grinding wheels respectively installed on the output shafts on both sides of the motor, the biaxial motor is located between two adjacent production units, and the output shafts on both sides of the biaxial motor Respectively extend to the front ends of the outer casing on both sides, and the grinding wheel installed on the output shaft is located at the front of the outer casing.

In the utility model, the top of the water filter tank is covered with a flat or grid-shaped water filter tank cover plate.

Compared with the prior art, the utility model has at least the following advantages:

(1) The utility model is provided with an axial flow fan behind the grinding equipment and a filter element behind the fan to suck the grinding dust onto the filter element, and continuously spray water to the filter element through the water inlet pipe to absorb the dust on the filter element and Continuously being washed, muddy water flows into the water filter tank, absorbing and filtering dust efficiently, and successfully solves the technical problem of dust pollution in the workshop.

(2) The mud deposited in the pool can be regularly pumped out by using a sludge pump and treated in a centralized manner, which greatly reduces environmental pollution. The clarified water in the upper part of the pool can be pumped back to the water inlet pipe for recycling by using the circulating water pump, which greatly reduces the production cost and saves water resources.

(3) The production units can be set up close to each other, with a compact layout and space saving. Each unit is isolated by a rectangular box without interfering with each other, which can ensure production safety, facilitate production management, and improve production efficiency.

(4) The filter element is assembled by overlapping multiple filter elements, and the mesh of the filter element is U-shaped corrugated pattern, and the U-shaped corrugated pattern of the adjacent filter element mesh is arranged in a staggered manner to form a U-shaped water guide. It is beneficial to disperse the water flow, and it is also conducive to ventilation, so that the water flow can fully contact and mix with the dust, and finally make the muddy water flow into the water filter tank, and the air outlet side of the filter element blows out clean and dust-free wind.

(5) The structure of the production equipment is simple and reliable, and it is easy to maintain. In particular, two adjacent production units share a set of double-axis motors, which saves equipment investment and equipment installation space.

(6) It has completely changed the problems of low efficiency of traditional pottery grinding, harsh working environment, and difficult management. It can not only filter and recycle the dust generated after pottery grinding with high efficiency, avoid environmental pollution, but also save huge dust removal expenses and achieve savings. Cost and reduce pollution kill two birds with one stone.

Description of drawings

Fig. 1 is the structural representation of a production unit of the present utility model;

Fig. 2 is a schematic diagram of removing the protective baffle in Fig. 1;

Fig. 3 is the M-M sectional view of Fig. 1;

Fig. 4 is a schematic diagram of two production units arranged back to back;

Fig. 5 is a schematic diagram of four production units adjacently arranged side by side and independently provided with grinding equipment;

Fig. 6 is a schematic diagram of four production units arranged adjacent to each other and the grinding equipment of the two production units sharing a double-axis motor;

Fig. 7 is a top view layout schematic diagram of two rows of production units arranged back to back;

Fig. 8 is the schematic diagram of filter element;

Fig. 9 is a schematic diagram of the circulating water pump suspended in the pool.

Detailed ways

A clean and efficient pottery polishing production line, consisting of one or more than two production units, as shown in Figures 1 to 3, including an outer cover box 1 with a rectangular open front, installed at the front end of the outer cover box The grinding equipment, the axial flow fan 4 installed at the rear of the outer cover box, the filter element 5 installed at the rear of the outlet of the axial flow fan, the horizontal water inlet pipe 6 installed above the filter element to spray water to the filter element, and the filter element The filter tank 7 below. The outer cover box 1 is made of stainless steel plate. Described grinding equipment comprises driving motor 2a, the emery wheel 2b that is installed on the motor output shaft. The driving motor and the grinding wheel are all placed in the front part of the outer cover box, and the protective baffle 12 inclined forward and positioned above the grinding wheel is installed on the outer cover box to block the dust produced by grinding pottery and play a role of safety protection. The axial flow fan 4 adopts a cylindrical high-volume axial flow fan to absorb the dust generated by grinding pottery. A shock absorber is arranged on the outer ring of the axial flow fan to reduce shock and noise. Safety net 13 is arranged. The filter element 5 is assembled by overlapping multi-layer filter elements. Figure 8 shows a schematic diagram of the filter element. The mesh of the filter element mesh is U-shaped corrugated pattern, and the U-shaped corrugated pattern of the adjacent filter element mesh is staggered forward and backward. The setting is conducive to dispersing water flow and ventilation, so that the water flow can fully contact and mix with the dust, and finally make the muddy water flow into the filter tank, and clean and dust-free air is blown out from the air outlet side of the filter element. The filter element 5 can be made of PP plastic material by heating and stamping with abrasive tools.

A row of water spray holes are evenly distributed at the bottom of the water inlet pipe 6 to evenly spray water to the filter element. The tank bottom of the filter tank 7 can be set as a sloped tank bottom that gradually decreases toward the water outlet, so as to facilitate the discharge of sewage and sludge deposited on the tank bottom. Can be provided with the reservoir 8 as shown in Figure 9 in the water outlet end of filter tank, accumulate the sewage and the sludge that enter from filter tank, and make sludge 17 fully precipitate, obtain supernatant water 16. A circulating water pump 11 is arranged in the reservoir, and the circulating water pump 11 is installed on the platform 18 built in the pool, so that the circulating water pump is located in the middle and upper part of the pool, and the supernatant water in the pool is pumped back to the water inlet pipe 6 for reuse, reducing Water consumption, save energy. The top of the water filter tank 7 is covered with a flat or grid-like filter water tank cover plate 9, and the filter water cover plate can be removed to clean up the silt and sundries deposited in the water filter tank, which is very convenient. Cover the pool cover plate on the top surface of the water storage tank, take off the pool cover plate, the silt and sundries deposited in the pool can be cleaned up, and the circulating water pump 11 is also convenient for maintenance. The filter tank cover and the pool cover also serve as safety protection.

The utility model can be shown in Figure 4, two production units are set back to back, and the two production units share the water filter tank 7 that is arranged on the back of the production unit.

In the present invention, as shown in Fig. 5, more than two production units can be connected to form a row of production lines, and the filter tanks are continuously arranged on the back of the production line and below the filter element.

The utility model can also be shown in Figure 7, two rows of production lines are set back to back, and each row of production lines is formed by two or more production units A adjacent to each other. In this embodiment, each row is 4 production units. Two rows of production units share the filter tank 7 that is arranged on the back of the production unit. The filter tank is covered with a grid-shaped filter tank cover plate 9, and a protective door 14 is set at the entrance of the filter tank to prevent unrelated personnel from entering and avoid safety accidents.

When more than two production units are connected to form a row of production lines, as shown in Figure 5, each production unit is provided with a set of grinding equipment, which can be operated separately, or as shown in Figure 6, the grinding of two production units The equipment shares a double-axis motor 2a, and the output shafts on both sides of the double-axis motor are respectively extended to a production unit, and grinding wheels 2b are respectively installed on the output shafts on both sides, so that one motor drives the grinding wheels of two production units (stations). Energy efficient. At this time, the double-axis motor is installed between two adjacent production units, the output shafts on both sides of the double-axis motor extend to the front ends of the casings on both sides respectively, and the grinding wheel installed on the output shafts is located at the front of the casing.

The production line of the utility model is provided with a control box, and the motor 2a of the grinding equipment, the axial fan 4, the circulating water pump 11, and the water inlet control valve 15 installed on the water supply pipe are all connected with the control box.

When the utility model is working, start the motor 2a to drive the emery wheel 2b to rotate, and the operator can hold pottery and grind it on the emery wheel. When polishing pottery, start the axial flow fan 4, the dust produced by polishing the pottery is sucked into the outer cover box 1 and blown to the filter element 5 through the axial flow fan, and mixed with the water sprayed from the water inlet pipe 6, and flows down into the filter element along the filter element. In the water tank 7, all the dust is absorbed and filtered. The muddy water confluence in the filter tank enters pond 8. Store full water in the pond, circulating water pump 11 is installed in the top of pond by base, and mud sinks to the bottom of pond, and circulating water pump 11 is pumped back to water inlet pipe 6 recycling with the supernatant water in the pond. The water supply of water inlet pipe 6 can use the supernatant water in the pond, also can connect tap water supply pipe externally.

The utility model has excellent performances such as efficient collection and filtration of dust, low investment cost, anti-pollution, resource saving, etc., and can be widely used in polishing various pottery such as Jianshui purple pottery products and other products.

Claims (10)

1. The production line 1. a kind of pottery of clean and effective is polished, which is characterized in that be made of one or more production unit, institute Production unit is stated to include the positive grinding apparatus for being the outer cover cabinet (1) of rectangle opening, being installed on outer cover cabinet front end, be set to The axial flow blower (4) at outer cover cabinet rear portion, be installed on axial flow blower go out the filter core (5) of metastomium, be set to above filter core to The horizontal water inlet pipe (6) of filter core water spray, the drainage trap (7) being set to below filter core.
2. The production line 2. a kind of pottery of clean and effective according to claim 1 is polished, which is characterized in that the filter core (5) Assembled using the overlapping of multi-layered filtering element net.
3. The production line 3. a kind of pottery of clean and effective according to claim 2 is polished, which is characterized in that the filter core net Reticulate pattern is U-shaped ripple reticulate pattern, and the U-shaped ripple reticulate pattern of the filter core net of adjacent patch is positive and negative to be staggered.
4. The production line 4. a kind of pottery of clean and effective according to claim 1 is polished, which is characterized in that in going out for drainage trap Water end (W.E.) is provided with reservoir (8), and water circulating pump (11) are provided in reservoir, and water circulating pump is set to middle and upper part in pond, By the supernatant water pumpback of middle and upper part in pond to water inlet pipe (6).
5. The production line 5. a kind of pottery of clean and effective according to claim 1 is polished, which is characterized in that the grinding apparatus Including driving motor (2), the grinding wheel (3) being installed on motor output shaft, driving motor and grinding wheel are placed in outer cover cabinet front, The protective baffle plate (12) for having a down dip and being located above grinding wheel forward is installed on outer cover cabinet.
6. The production line 6. a kind of pottery of clean and effective according to claim 1 is polished, which is characterized in that by two production lists First setting back-to-back, two production units share the drainage trap (7) for being set to the production unit back side.
7. The production line 7. a kind of pottery of clean and effective according to claim 1 is polished, which is characterized in that two or more is raw Adjacent group of production line in a row of unit is produced, the drainage trap is continuously set to the production line back side.
8. The production line 8. a kind of pottery of clean and effective according to claim 1 is polished, which is characterized in that two are arranged back-to-back Production line is arranged, every row's production line is formed by more than two production units are adjacent, and two rows of production units share and are set to production list The drainage trap (7) at first back side.
9. The production line 9. a kind of pottery of clean and effective according to claim 7 or 8 is polished, which is characterized in that the polishing Equipment includes the driving motor (2) for having both sides output shaft, the grinding wheel (3) being respectively arranged on the output shaft of motor both sides, twin shaft Motor is between two adjacent production units, before the output shaft on dual-axle motor both sides extends respectively to the outer cover cabinet on both sides End, the grinding wheel (3) being installed on output shaft are located at outer cover cabinet front.
10. 10. the pottery polishing production line of described in any item a kind of clean and effectives according to claim 1~8, which is characterized in that Tabular or latticed drainage tank cover plate (9) are stamped at the top of drainage trap.