CN209394127U - It is a kind of for guaranteeing the positioning device of component assembly height - Google Patents
It is a kind of for guaranteeing the positioning device of component assembly height Download PDFInfo
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- CN209394127U CN209394127U CN201822246433.1U CN201822246433U CN209394127U CN 209394127 U CN209394127 U CN 209394127U CN 201822246433 U CN201822246433 U CN 201822246433U CN 209394127 U CN209394127 U CN 209394127U
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- gasket
- positioning device
- upper cover
- circuit board
- component
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Abstract
Description
技术领域technical field
本实用新型涉及波峰焊接技术领域,尤其涉及一种用于保证零件装配高度的定位装置。The utility model relates to the technical field of wave soldering, in particular to a positioning device for ensuring the assembly height of parts.
背景技术Background technique
随着电子行业的飞速发展,更多的组件装配要求被提出,波峰焊接作为汽车电子产品线路板插件装配焊接的首要选择,依据线路板组件的多样性,焊接要求相应的也会有多种要求,一般情况下,插件元件要求紧贴板面,避免浮起,减少元件因为碰撞造成的损伤,但也有线路板因整机装配需求,要求插件元件浮起,对浮起高度有精度要求,且不允许损伤插件元件引脚,不允许元件焊接后歪斜。With the rapid development of the electronics industry, more component assembly requirements have been put forward. Wave soldering is the first choice for circuit board assembly and welding of automotive electronic products. According to the diversity of circuit board components, there will be various requirements for soldering. , under normal circumstances, the plug-in components are required to be close to the board surface to avoid floating and reduce the damage caused by the collision of the components, but there are also circuit boards that require the plug-in components to float due to the assembly requirements of the whole machine, and there are precision requirements for the floating height, and It is not allowed to damage the pins of the plug-in components, and it is not allowed to skew the components after welding.
现有的使元件浮高的方式,是对元件打K脚或在插件与线路板间加垫件的两种形式,对元件打K脚势必会损伤引脚且需投入打K脚设备成本,在插件与线路板间加垫件,波峰后拿垫片不易取出;波峰焊托盘上盖一般为弹簧顶杆,而实际插件是圆柱状,仅用弹簧顶杆无法实现插件不歪斜。The existing ways to make the components float are two forms: K-pinning the components or adding pads between the plug-in and the circuit board. K-pinning the components will inevitably damage the pins and require investment in equipment costs for K-pinning. Add a pad between the plug-in and the circuit board, and it is not easy to take the gasket out after the wave crest; the upper cover of the wave soldering tray is generally a spring ejector, but the actual plug-in is cylindrical, and the plug-in cannot be skewed only with the spring ejector.
为了解决这些问题,在不破坏引脚及容易拿取垫件的情况下,设计了一种实用的治具,用于保证插件与线路板间装配高度且不歪斜,降低生产成本的同时满足了特殊的装配焊接要求,提高了生产能力及效率。In order to solve these problems, a practical fixture is designed without damaging the pins and taking the pads easily, which is used to ensure the assembly height between the plug-in and the circuit board without skewing, reducing production costs and meeting the requirements Special assembly and welding requirements improve production capacity and efficiency.
实用新型内容Utility model content
本实用新型要解决的技术问题是针对上述缺陷,提供一种用于保证零件装配高度的定位装置,以解决焊接后垫片不易取出且元件歪斜的问题。The technical problem to be solved by the utility model is to provide a positioning device for ensuring the assembly height of the parts in view of the above defects, so as to solve the problem that the gasket is not easy to be taken out and the components are skewed after welding.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种用于保证零件装配高度的定位装置,包括垫片、上盖、限位块和弹簧顶杆;垫片放置在元件和电路板之间,上盖卡在电路板上,弹簧顶杆通过螺钉固定在上盖上,限位块通过弹簧顶杆固定在上盖上,垫片的起到限制元件高度的作用,限位块和弹簧顶杆的配合起到固定元件的作用,防止元件在焊接过程中歪斜。A positioning device used to ensure the assembly height of parts, including a gasket, an upper cover, a limit block and a spring ejector; the gasket is placed between the component and the circuit board, the upper cover is stuck on the circuit board, and the spring ejector passes through The screw is fixed on the upper cover, the limit block is fixed on the upper cover through the spring ejector rod, the spacer plays the role of limiting the height of the component, the cooperation of the limit block and the spring ejector rod plays the role of fixing the component, preventing the component from Skewing during welding.
作为本实用新型进一步的方案,所述垫片由聚四氟乙烯加工而成,垫片底部设有防干涉槽,防干涉槽深1.3mm。As a further solution of the utility model, the gasket is processed by polytetrafluoroethylene, and the bottom of the gasket is provided with an anti-interference groove, and the depth of the anti-interference groove is 1.3mm.
作为本实用新型进一步的方案,弹簧顶杆的固定位置和电路板上的元件位置对应。As a further solution of the present invention, the fixed position of the spring ejector rod corresponds to the position of the components on the circuit board.
作为本实用新型进一步的方案,所述限位块和弹簧顶杆固定连接,限位块底部设有定位槽,定位槽内轮廓形状和元件外轮廓形状相同。As a further solution of the present utility model, the limiting block is fixedly connected with the spring ejector rod, and a positioning groove is provided at the bottom of the limiting block, and the inner contour shape of the positioning groove is the same as the outer contour shape of the component.
作为本实用新型进一步的方案,垫片的宽度值比对应元件引脚距离值短4mm,长度值为元件本体宽度的两倍,高度值为元件底部和电路板的预设高度。As a further solution of the utility model, the width value of the gasket is 4mm shorter than the distance value of the corresponding component pins, the length value is twice the width of the component body, and the height value is the preset height of the component bottom and the circuit board.
一种包括所述的用于保证零件装配高度的定位装置的PCBA焊接工装。A PCBA welding tool comprising the positioning device for ensuring the assembly height of parts.
综上所述,本实用新型与现有技术相比具有以下有益效果:In summary, compared with the prior art, the utility model has the following beneficial effects:
本实用新型通过聚四氟乙烯作为元件的垫片,具有耐高温、变形小的特点,同时聚四氟乙烯垫片容易取出;本实用新型还通过限位块配合弹簧顶杆固定元件,使得元件焊接过程中不会歪斜。The utility model uses polytetrafluoroethylene as the gasket of the element, which has the characteristics of high temperature resistance and small deformation, and at the same time, the polytetrafluoroethylene gasket is easy to take out; No skewing during welding.
附图说明Description of drawings
图1为用于保证零件装配高度的定位装置装配状态下的结构示意图。Fig. 1 is a structural schematic diagram of a positioning device for ensuring the assembly height of parts in an assembled state.
图2为用于保证零件装配高度的定位装置中垫片的结构示意图。Fig. 2 is a schematic structural view of the gasket in the positioning device used to ensure the assembly height of the parts.
附图标记:1-垫片,2-上盖,3-限位块,4-弹簧顶杆,5-元件,6-电路板。Reference signs: 1-gasket, 2-top cover, 3-limit block, 4-spring ejector rod, 5-element, 6-circuit board.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例,基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. For example, based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present invention.
实施例1Example 1
由图1~图2所示,一种用于保证零件装配高度的定位装置,包括垫片1、上盖2、限位块3和弹簧顶杆4;垫片1放置在元件5和电路板6之间,上盖2卡在电路板6上,限位块3通过弹簧顶杆4固定在上盖2上,弹簧顶杆4通过螺钉固定在上盖2上;As shown in Figures 1 to 2, a positioning device for ensuring the assembly height of parts includes a gasket 1, an upper cover 2, a limit block 3 and a spring ejector 4; the gasket 1 is placed on the component 5 and the circuit board 6, the upper cover 2 is stuck on the circuit board 6, the limit block 3 is fixed on the upper cover 2 by the spring ejector 4, and the spring ejector 4 is fixed on the upper cover 2 by screws;
所述垫片1由聚四氟乙烯加工而成,垫片1的两侧距离元件5引脚各为2mm,长度值为元件5本体宽度的两倍,高度值为元件5底部和电路板6的预设高度,同时为避免垫片1底部和电路板6上其他元件干涉,垫片1底部设有防干涉槽,槽深1.3mm;The spacer 1 is processed by polytetrafluoroethylene, the distance between the two sides of the spacer 1 is 2 mm from the pins of the component 5, the length is twice the width of the body of the component 5, and the height is equal to the bottom of the component 5 and the circuit board 6 At the same time, in order to avoid interference between the bottom of the gasket 1 and other components on the circuit board 6, the bottom of the gasket 1 is provided with an anti-interference groove with a depth of 1.3mm;
所述上盖2为现有技术中的上盖板,弹簧顶杆4的固定位置和电路板6上的元件5位置对应,用于固定元件5,所述限位块3和弹簧顶杆4固定连接,限位块3底部设有定位槽,定位槽内轮廓形状和元件5外轮廓形状相同,用于限制元件5位置,防止元件5在焊接过程中歪斜。The upper cover 2 is an upper cover plate in the prior art, and the fixed position of the spring ejector rod 4 corresponds to the position of the element 5 on the circuit board 6, and is used for fixing the element 5. The limiting block 3 and the spring ejector rod 4 Fixed connection, the bottom of the limit block 3 is provided with a positioning groove, the shape of the inner contour of the positioning groove is the same as that of the outer contour of the component 5, which is used to limit the position of the component 5 and prevent the component 5 from skewing during welding.
本实用新型的操作方式为:The mode of operation of the utility model is:
将贴片后的半成品电路板放置在波峰焊托盘底板上,然后将垫片放置在元件5和电路板6之间,将上盖2扣压在底板上,然后将电路板6放置在波峰焊轨道上,焊接完成后,取下上盖2和垫片1,然后从波峰焊托盘上取下电路板6。Place the semi-finished circuit board after patching on the bottom plate of the wave soldering tray, then place the gasket between the component 5 and the circuit board 6, buckle the upper cover 2 on the bottom plate, and then place the circuit board 6 on the wave soldering track On, after the soldering is completed, remove the upper cover 2 and spacer 1, and then remove the circuit board 6 from the wave soldering tray.
实施例2Example 2
一种包括用于保证零件装配高度的定位装置的PCBA焊接工装,用于保证零件装配高度的定位装置与实施例1相同。A PCBA welding tool including a positioning device for ensuring the assembly height of parts, the positioning device for ensuring the assembly height of parts is the same as that in Embodiment 1.
综上所述,本实用新型的工作原理是:In summary, the working principle of the present utility model is:
聚四氟乙烯具有耐热性能好、韧性高的特点,焊接时以聚四氟乙烯为材料的垫片变形量小,垫片高度变化小,保证了焊接时元件距离电路板的高度,而且由于其韧性高的特点,焊接后垫片容易取出;限位块3中的限位槽仿照元件5的外轮廓加工,使得限位块3和元件5完美配合,防止焊接过程中元件5的歪斜。PTFE has the characteristics of good heat resistance and high toughness. During welding, the gasket made of PTFE has a small deformation and a small change in the height of the gasket, which ensures the height of the component from the circuit board during welding. Its toughness is high, and the gasket is easy to take out after welding; the limit groove in the limit block 3 is processed according to the outer contour of the component 5, so that the limit block 3 and the component 5 are perfectly matched to prevent the component 5 from skewing during the welding process.
需要特别说明的是,本申请中上盖为现有技术的应用,以聚四氟乙烯为垫片材料及采用限位块限制元件为本申请的创新点,其有效解决了焊接后垫片不易取出且元件歪斜的问题。It should be noted that the upper cover in this application is the application of the prior art, and the innovation of this application is to use polytetrafluoroethylene as the gasket material and the limit block to limit the components, which effectively solves the problem that the gasket is not easy to weld after welding. Problem with taking out and skewing components.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (6)
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| CN201822246433.1U CN209394127U (en) | 2018-12-29 | 2018-12-29 | It is a kind of for guaranteeing the positioning device of component assembly height |
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| CN201822246433.1U CN209394127U (en) | 2018-12-29 | 2018-12-29 | It is a kind of for guaranteeing the positioning device of component assembly height |
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