CN209393812U - A Simple Die for Punching Holes on Tubes Without a Die - Google Patents
A Simple Die for Punching Holes on Tubes Without a Die Download PDFInfo
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- CN209393812U CN209393812U CN201920108442.6U CN201920108442U CN209393812U CN 209393812 U CN209393812 U CN 209393812U CN 201920108442 U CN201920108442 U CN 201920108442U CN 209393812 U CN209393812 U CN 209393812U
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- 238000004080 punching Methods 0.000 title claims abstract description 26
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 3
- 230000003014 reinforcing effect Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
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Abstract
本实用新型公开一种无凹模的管上冲孔简易模具,包括上模和下模,上模座底下中部固定有冲孔凸模,所述下模包括下模座,所述上模座底下左部安装有一个斜楔,所述斜楔右侧底部设有切角,所述下模座上面左右两边分别设有活动模块和固定模块,所述活动模块左侧顶部设有圆角,圆角位于切角的下方,所述活动模块右侧壁上部和固定模块左侧壁上部对称开设一道横向的管件夹持槽,两个所述管件夹持槽顶部中间对称开设一道竖向的凸模引导槽,所述活动模块右侧壁下部和固定模块左侧壁下部之间设有复位弹簧。本实用新型能够自动对管件进行自动定位夹紧和松开,方便管件的上料和下料,提高了冲压的工作效率。
The utility model discloses a simple die for punching holes on a pipe without a die, which comprises an upper die and a lower die. An oblique wedge is installed on the upper part of the oblique wedge, and the bottom of the right side of the oblique wedge is provided with a cut corner, and the left and right sides of the lower mold base are respectively provided with a movable module and a fixed module, and the left top of the movable module is provided with rounded corners, rounded corners Located below the cut corner, a horizontal pipe clamping groove is symmetrically provided on the upper part of the right side wall of the movable module and the upper part of the left side wall of the fixed module, and a vertical punch guide is symmetrically provided in the middle of the top of the two pipe clamping grooves. slot, and a return spring is provided between the lower part of the right side wall of the movable module and the lower part of the left side wall of the fixed module. The utility model can automatically position, clamp and release the pipe fittings, facilitates the loading and unloading of the pipe fittings, and improves the working efficiency of stamping.
Description
技术领域technical field
本实用新型涉及模具技术领域,尤其涉及一种无凹模的管上冲孔简易模具。The utility model relates to the technical field of moulds, in particular to a simple die for punching holes on a pipe without a die.
背景技术Background technique
目前,冲压加工方式可以利用简单的模具,对管件进行冲孔,生产效率高。其中,冲孔简易模具在对直径较大的管(如直径为20mm)上冲直径大(如10mm)的孔,可不用凹模,At present, the stamping processing method can use simple molds to punch holes for pipe fittings, and the production efficiency is high. Among them, the simple punching die punches a hole with a large diameter (such as 10mm) on a pipe with a large diameter (such as a diameter of 20mm), and the die does not need to be used.
采用有凹模冲孔模具,冲裁毛刺所导致的长管不易从管内的凹模上取出,而采用管内无凹模冲孔,就可以解决取件问题。但是现在的无凹模支撑管材冲孔模具加工产品时往往需要频繁进行手动定位夹紧,费时费力,而且由于没有对冲孔凸模进行导正,常常会发生冲孔凸模损坏或冲裁出的孔精度低的现象。Using a punching die with a die, the long tube caused by punching burrs is not easy to be taken out from the die in the tube, while punching without a die in the tube can solve the problem of taking out parts. However, the current pipe punching die without die support often requires frequent manual positioning and clamping when processing products, which is time-consuming and laborious, and because the punching punch is not guided, the punching punch is often damaged or the precision of the punched hole is low. Phenomenon.
实用新型内容Utility model content
本实用新型要解决上述现有技术存在的问题,提供一种无凹模的管上冲孔简易模具,能够自动对管件进行自动定位夹紧。The utility model aims to solve the above-mentioned problems in the prior art, and provides a simple die for punching holes on a pipe without a die, which can automatically position and clamp the pipe fittings automatically.
本实用新型解决其技术问题采用的技术方案:一种无凹模的管上冲孔简易模具,包括上模和下模,所述上模包括上模座,上模座顶部设有模柄,上模座底下中部固定有冲孔凸模,所述下模包括下模座,所述上模座底下左部安装有一个斜楔,在管外径变化小时,斜楔与上模座之间为固定连接,在管外径变化大时,斜楔与上模座之间通过强弹簧连接,所述斜楔右侧底部设有切角,所述下模座上面左右两边分别设有活动模块和固定模块,所述活动模块在下模座上可以左右滑动,所述固定模块底部固定连接下模座,所述活动模块左侧顶部设有圆角,圆角位于切角的下方,所述活动模块右侧壁上部和固定模块左侧壁上部对称开设一道横向的管件夹持槽,两个所述管件夹持槽顶部中间对称开设一道竖向的凸模引导槽,凸模引导槽贯通活动模块和固定模块的顶面,两道所述凸模引导槽合拢时所形成的导孔与冲孔凸模配合,所述活动模块右侧壁下部和固定模块左侧壁下部之间设有复位弹簧,所述活动模块左侧壁下部上设有沉孔,所述固定模块右侧壁下部对应沉孔位置设置通孔,所述沉孔内设有沉头螺栓,沉头螺栓穿过通孔连接螺母,所述沉孔内端与通孔内端均设有用于放置复位弹簧的扩孔,所述复位弹簧套在沉头螺栓上,所述沉孔内设有用来防止沉头螺栓头部脱出沉孔的堵头。The technical solution adopted by the utility model to solve its technical problems: a simple mold for punching holes on a tube without a die, including an upper mold and a lower mold, the upper mold includes an upper mold base, and a mold handle is arranged on the top of the upper mold base. A punching punch is fixed in the middle of the bottom of the upper die base, the lower die includes a lower die base, and a wedge is installed at the bottom left of the upper die base. When the outer diameter of the pipe changes greatly, the wedge and the upper mold base are connected by a strong spring. The bottom of the right side of the wedge is provided with a cut corner, and the left and right sides of the lower mold base are respectively equipped with movable modules and fixed module, the movable module can slide left and right on the lower mold base, the bottom of the fixed module is fixedly connected to the lower mold base, the top of the left side of the movable module is provided with rounded corners, the rounded corners are located below the cut corners, and the right side of the movable module A horizontal pipe fitting clamping groove is symmetrically provided on the upper part of the side wall and the upper part of the left side wall of the fixed module, and a vertical punch guiding groove is symmetrically arranged in the middle of the top of the two pipe fitting holding grooves, and the punch guiding groove penetrates the movable module and the fixed module. On the top surface of the module, the guide hole formed when the two punch guide grooves are closed is matched with the punching punch. A return spring is arranged between the lower part of the right side wall of the movable module and the lower part of the left side wall of the fixed module. The lower part of the left side wall of the module is provided with a counterbore, and the lower part of the right side wall of the fixed module is provided with a through hole corresponding to the position of the counterbore. Both the inner end of the countersunk hole and the inner end of the through hole are provided with a reaming hole for placing a return spring. The return spring is sleeved on the countersunk bolt. head.
为了进一步完善,所述复位弹簧一共四个,四个所述复位弹簧两两对称分布在凸模引导槽两侧,凸模引导槽一侧的两个复位弹簧为上下排列。For further improvement, there are four return springs in total, and the four return springs are symmetrically distributed in pairs on both sides of the punch guide groove, and the two return springs on one side of the punch guide groove are arranged up and down.
进一步完善,所述管件夹持槽为圆弧形槽或者V型槽。As a further improvement, the pipe clamping groove is an arc-shaped groove or a V-shaped groove.
进一步完善,所述堵头与沉孔之间为螺纹连接,堵头上设有十字槽型。As a further improvement, the plug and the counterbore are threaded, and the plug is provided with a cross groove.
进一步完善,所述固定模块右侧壁与下模座之间设有加强肋板。As a further improvement, a reinforcing rib is provided between the right side wall of the fixing module and the lower mold base.
本实用新型有益的效果是:本实用新型上模座底下左部安装有一个斜楔,斜楔在上模下行时,斜楔推活动模块向内将管紧夹在固定模块的管件夹持槽上,上模上行后,下模弹簧将活动块推开,实现对管件的自动定位夹紧和自动松开取件,省时省力,提高了冲压的工作效率;本实用新型在两个管件夹持槽顶部中间对称开设一道竖向的凸模引导槽,两道凸模引导槽合拢时所形成的导孔与冲孔凸模配合,避免了冲孔凸模损坏,而且冲裁出的孔的精度更高。The beneficial effect of the utility model is: a wedge is installed on the bottom left part of the upper mold base of the utility model. When the wedge moves downward on the upper mold, the wedge pushes the movable module inward to clamp the pipe tightly in the pipe clamping groove of the fixed module. After the upper and upper molds go up, the spring of the lower mold pushes the movable block away to realize the automatic positioning and clamping of the pipe fittings and the automatic release of the parts, which saves time and effort and improves the working efficiency of stamping; A vertical punch guide groove is symmetrically set in the middle of the top of the holding groove. When the two punch guide grooves are closed, the guide hole formed when the two punch guide grooves are closed cooperates with the punching punch to avoid damage to the punching punch, and the punched holes have higher precision.
附图说明Description of drawings
图1为本实用新型的主视结构示意图;Fig. 1 is the main view structure schematic diagram of the utility model;
图2为本实用新型的活动模块B和固定模块D剖视结构示意图;Fig. 2 is a schematic cross-sectional structure diagram of the movable module B and the fixed module D of the present invention;
图3为本实用新型图1去掉上模后的俯视结构示意图;Fig. 3 is the schematic diagram of the top view structure after removing the upper mold in Fig. 1 of the utility model;
图4为本实用新型强弹簧结构示意图;Fig. 4 is the utility model strong spring structural representation;
附图标记说明:1、模柄,2、上模座,3、斜楔,4、冲孔凸模,5、活动模块,6、固定模块,7、加强肋板,8、管件夹持槽,9、凸模引导槽,10、复位弹簧,11、螺母,12、沉头螺栓,13、扩孔,14、下模座,15、切角,16、圆角,17、沉孔,18、堵头,19、通孔,20、强弹簧。Explanation of reference signs: 1. mold handle, 2. upper mold base, 3. wedge, 4. punching punch, 5. movable module, 6. fixed module, 7. reinforcing rib, 8. pipe clamping groove, 9 , Punch guide groove, 10, Return spring, 11, Nut, 12, Countersunk head bolt, 13, Reaming hole, 14, Lower mold seat, 15, Cutting corner, 16, Fillet, 17, Counterbore, 18, Plug Head, 19, through hole, 20, strong spring.
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步说明:Below in conjunction with accompanying drawing, the utility model is further described:
参照附图:本实施例中一种无凹模的管上冲孔简易模具,包括上模和下模,所述上模包括上模座2,上模座2顶部设有模柄1,上模座2底下中部固定有冲孔凸模4,所述下模包括下模座14,所述上模座2底下左部安装有一个斜楔3,在管外径变化小时,斜楔3与上模座2之间为固定连接,在管外径变化大时,斜楔3与上模座2之间通过强弹簧20连接,所述斜楔3右侧底部设有切角15,所述下模座14上面左右两边分别设有活动模块5和固定模块6,所述活动模块5在下模座14上可以左右滑动,所述固定模块6底部固定连接下模座14,所述活动模块5左侧顶部设有圆角16,圆角16位于切角15的下方,所述活动模块5右侧壁上部和固定模块6左侧壁上部对称开设一道横向的管件夹持槽8,两个所述管件夹持槽8顶部中间对称开设一道竖向的凸模引导槽9,凸模引导槽9贯通活动模块5和固定模块6的顶面,两道所述凸模引导槽9合拢时所形成的导孔与冲孔凸模4配合,所述活动模块5右侧壁下部和固定模块6左侧壁下部之间设有复位弹簧10,所述活动模块5左侧壁下部上设有沉孔17,所述固定模块6右侧壁下部对应沉孔17位置设置通孔19,所述沉孔17内设有沉头螺栓12,沉头螺栓12穿过通孔19连接螺母11,所述沉孔17内端与通孔19内端均设有用于放置复位弹簧10的扩孔13,所述复位弹簧10套在沉头螺栓12上,所述沉孔17内设有用来防止沉头螺栓12头部脱出沉孔17的堵头18。Referring to the accompanying drawings: a simple mold for punching holes on a tube without a die in this embodiment includes an upper die and a lower die, the upper die includes an upper die base 2, and the top of the upper die base 2 is provided with a mold handle 1, and the upper die base 2 is provided with a mold handle 1. A punching punch 4 is fixed in the middle of the bottom of the mold base 2, the lower mold includes a lower mold base 14, and a wedge 3 is installed on the bottom left part of the upper mold base 2. When the outer diameter of the pipe changes small, the wedge 3 and the upper mold The seat 2 is fixedly connected. When the outer diameter of the pipe changes greatly, the wedge 3 and the upper mold seat 2 are connected by a strong spring 20. The bottom of the right side of the wedge 3 is provided with a chamfer 15, and the lower mold The upper left and right sides of the base 14 are respectively provided with a movable module 5 and a fixed module 6, the movable module 5 can slide left and right on the lower die holder 14, the bottom of the fixed module 6 is fixedly connected to the lower die holder 14, and the left side of the movable module 5 The top is provided with rounded corners 16, and the rounded corners 16 are located below the cut corners 15. The upper part of the right side wall of the movable module 5 and the upper part of the left side wall of the fixed module 6 are symmetrically provided with a horizontal pipe fitting clamping groove 8, and the two pipe fittings A vertical punch guide groove 9 is symmetrically opened in the middle of the top of the clamping groove 8, and the punch guide groove 9 runs through the top surface of the movable module 5 and the fixed module 6, and the guide groove 9 formed when the two punch guide grooves 9 are closed The hole is matched with the punching punch 4, a return spring 10 is provided between the lower part of the right side wall of the movable module 5 and the lower part of the left side wall of the fixed module 6, and a counterbore 17 is provided on the lower part of the left side wall of the movable module 5, and the The lower part of the right side wall of the fixed module 6 is provided with a through hole 19 corresponding to the position of the counterbore 17, and the counterbore 17 is provided with a countersunk bolt 12, and the counterbore 12 passes through the through hole 19 to connect the nut 11, and the inner end of the counterbore 17 is The inner end of the through hole 19 is provided with a reaming hole 13 for placing the return spring 10, the return spring 10 is sleeved on the countersunk bolt 12, and the counterbore 17 is provided with a counterbore to prevent the head of the countersunk bolt 12 from sinking. Plug 18 for hole 17.
所述复位弹簧10一共四个,四个所述复位弹簧10两两对称分布在凸模引导槽9两侧,凸模引导槽9一侧的两个复位弹簧10为上下排列。There are four return springs 10 in total, and the four return springs 10 are symmetrically distributed in pairs on both sides of the punch guide groove 9, and the two return springs 10 on one side of the punch guide groove 9 are arranged up and down.
所述管件夹持槽8为圆弧形槽或者V型槽。The pipe clamping groove 8 is an arc-shaped groove or a V-shaped groove.
所述堵头18与沉孔17之间为螺纹连接,堵头18上设有十字槽型。The plug 18 is threadedly connected to the counterbore 17, and the plug 18 is provided with a cross groove.
所述固定模块6右侧壁与下模座14之间设有加强肋板7。A reinforcing rib 7 is provided between the right side wall of the fixing module 6 and the lower mold base 14 .
工作原理:将需要冲裁的管件放置到两道管件夹持槽8之间,上模座2下行时,斜楔3推动活动模块5右移与固定模块6合拢,两道管件夹持槽8将管件定位夹紧,冲孔凸模4伸入两道所述凸模引导槽9合拢时所形成的导孔对管件进行冲孔。上模座2上行后,活动模块5右侧壁下部和固定模块6左侧壁下部之间的复位弹簧10将活动模块5推开,松开管件,如管件外径变化大时,斜楔3改用强弹簧20连接上模座2,提高模具对工作范围,而且不容易压坏管件。Working principle: Place the pipe fittings to be blanked between the two pipe fitting clamping grooves 8. When the upper mold base 2 goes down, the wedge 3 pushes the movable module 5 to move to the right and close with the fixed module 6, and the two pipe fitting clamping grooves 8 The pipe fittings are positioned and clamped, and the punching punch 4 extends into the guide hole formed when the two punch guide grooves 9 are closed to punch the pipe fittings. After the upper mold base 2 goes up, the return spring 10 between the lower part of the right side wall of the movable module 5 and the lower part of the left side wall of the fixed module 6 pushes the movable module 5 away and loosens the pipe fitting. Use strong spring 20 to connect upper die base 2 instead, improve the working range of the die, and it is not easy to crush the pipe fittings.
虽然本实用新型已通过参考优选的实施例进行了图示和描述,但是,本专业普通技术人员应当了解,在权利要求书的范围内,可作形式和细节上的各种各样变化。Although the present invention has been illustrated and described with reference to preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made within the scope of the claims.
Claims (5)
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113263101A (en) * | 2021-06-24 | 2021-08-17 | 江铃汽车股份有限公司 | Truck longeron blanking-punching die |
CN118357346A (en) * | 2024-06-19 | 2024-07-19 | 常州市予源金属材料有限公司 | Engineering machinery seamless steel pipe machining process |
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2019
- 2019-01-23 CN CN201920108442.6U patent/CN209393812U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113263101A (en) * | 2021-06-24 | 2021-08-17 | 江铃汽车股份有限公司 | Truck longeron blanking-punching die |
CN118357346A (en) * | 2024-06-19 | 2024-07-19 | 常州市予源金属材料有限公司 | Engineering machinery seamless steel pipe machining process |
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