CN209392964U - Integrated explosion-proof stand-alone polishing dust collector - Google Patents
Integrated explosion-proof stand-alone polishing dust collector Download PDFInfo
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- CN209392964U CN209392964U CN201822230864.9U CN201822230864U CN209392964U CN 209392964 U CN209392964 U CN 209392964U CN 201822230864 U CN201822230864 U CN 201822230864U CN 209392964 U CN209392964 U CN 209392964U
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- 239000000428 dust Substances 0.000 title abstract description 55
- 238000005498 polishing Methods 0.000 title abstract description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 63
- 239000007921 spray Substances 0.000 claims abstract description 24
- 238000012423 maintenance Methods 0.000 claims description 7
- 230000000694 effects Effects 0.000 claims description 2
- 239000002184 metal Substances 0.000 abstract description 9
- 238000004880 explosion Methods 0.000 abstract description 6
- 239000000725 suspension Substances 0.000 abstract 1
- 238000000034 method Methods 0.000 description 7
- 238000009825 accumulation Methods 0.000 description 6
- 238000005507 spraying Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 239000004566 building material Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及除尘器技术领域,具体为一体式防爆单机抛光除尘器。The utility model relates to the technical field of dust collectors, in particular to an integrated explosion-proof single-machine polishing dust collector.
背景技术Background technique
抛光除尘器又名抛光吸尘器,广泛应用于铸造、冶金、矿山和建材及耐火材料等行业车间(抛光车间)的各种除尘系统,适宜于净化无腐性的,温度不大于三百摄氏度的含尘气体,特别是对于含尘浓度较高的场所尤为适宜,在抛光打磨作业过程中,由于受诱导气流的影响会产生粉尘的飞扬现象,如果没有适当的防护措施,会严重危害操作人员的健康,因此必需在该工作区域配备高效的净化设备,为工作环境提供洁净的空气。Polishing dust collector, also known as polishing vacuum cleaner, is widely used in various dust removal systems (polishing workshops) in foundry, metallurgy, mining, building materials and refractory industries. Dust gas is especially suitable for places with high dust concentration. During the polishing process, due to the influence of induced airflow, dust will fly up. If there are no proper protective measures, it will seriously endanger the health of operators. , so it is necessary to equip the working area with efficient purification equipment to provide clean air for the working environment.
目前市场上的抛光除尘器,在实际应用中,由于传统的抛光除尘器大都是用水喷淋积尘装置,粉尘不断地被水喷淋至水箱底部,导致水箱内粉尘不断堆积,影响到循环水的喷淋效果,从而需要不断对水箱清理捞渣,影响到利用该设备对金属工件的打磨效率,产品生产的效率会降低,同时粉尘堆积过多还会发生爆炸事故,对工作人员造成生命威胁,故而提出了一体式防爆单机抛光除尘器来解决上述提出的问题。At present, the polishing dust collector on the market, in practical application, because most of the traditional polishing dust collectors use water to spray the dust accumulation device, the dust is continuously sprayed to the bottom of the water tank by water, resulting in the continuous accumulation of dust in the water tank, which affects the circulating water. Therefore, it is necessary to continuously clean the water tank to remove slag, which affects the efficiency of grinding metal workpieces by using the equipment, and the efficiency of product production will be reduced. At the same time, there will be explosion accidents due to excessive dust accumulation, which will threaten the lives of the staff. , so an integrated explosion-proof stand-alone polishing dust collector is proposed to solve the above-mentioned problems.
实用新型内容Utility model content
(一)解决的技术问题(1) Solved technical problems
针对现有技术的不足,本实用新型提供了一体式防爆单机抛光除尘器,具备方便使用且防爆等优点,解决了市场上的抛光除尘器,在实际应用中,由于传统的抛光除尘器大都是用水喷淋积尘装置,粉尘不断地被水喷淋至水箱底部,导致水箱内粉尘不断堆积,影响到循环水的喷淋效果,从而需要不断对水箱清理捞渣,影响到利用该设备对金属工件的打磨效率,产品生产的效率会降低,同时粉尘堆积过多还会发生爆炸事故,对工作人员造成生命威胁的问题。Aiming at the deficiencies of the prior art, the utility model provides an integrated explosion-proof single-machine polishing dust collector, which has the advantages of convenient use and explosion-proof, and solves the problem of polishing dust collectors on the market. In practical applications, most of the traditional polishing dust collectors are Spray the dust accumulation device with water, and the dust is continuously sprayed to the bottom of the water tank by water, resulting in the continuous accumulation of dust in the water tank, which affects the spraying effect of the circulating water, so it is necessary to continuously clean the water tank to remove slag, which affects the use of this equipment to protect the metal The grinding efficiency of the workpiece and the efficiency of product production will be reduced. At the same time, excessive dust accumulation will cause explosion accidents, which will pose a life-threatening problem to the staff.
(二)技术方案(2) Technical solution
为实现上述方便使用且防爆的目的,本实用新型提供如下技术方案:一体式防爆单机抛光除尘器,包括箱子本体,所述箱子本体的内部活动安装有数量为两个的水箱,左侧所述水箱的顶部固定安装有连接管,所述连接管的顶部固定安装有水泵,所述水泵的顶部固定安装有喷淋管,所述喷淋管的右侧固定安装有位于右侧水箱上方的风炮,所述风炮的顶部固定安装有第一弯头,所述第一弯头的左侧固定安装有第一风管,所述第一风管的左侧活动安装有第二弯头,所述第二弯头的底部活动安装有第二风管,所述第二风管的底部活动安装有第三弯头,所述第三弯头的右侧活动安装有风机,所述风机的顶部固定安装有位于第二风管右侧的桶式滤芯,所述箱子本体的顶部左侧固定安装有左侧板,所述箱子本体的顶部后表面固定安装有后侧板,所述后侧板的左侧活动安装有后上板,所述后侧板的左侧活动安装有位于后上板底部的保养门,所述箱子本体的顶部右侧固定安装有右侧板,所述左侧板和后侧板的顶部均与左顶板连接,所述左顶板的右侧固定安装有右顶板,所述左顶板的顶部开设有开口,所述左顶板和右顶板的底部均与防爆灯连接,所述箱子本体的前表面与吸罩连接,所述左侧板的内部固定安装有电控箱,所述箱子本体的顶部前表面固定安装有前侧板,所述前侧板的内部固定安装有控制箱,所述吸罩的前表面固定安装有吸风头。In order to achieve the above purpose of convenient use and explosion-proof, the utility model provides the following technical solutions: an integrated explosion-proof stand-alone polishing dust collector, including a box body, and the inside of the box body is equipped with two water tanks, described on the left side A connecting pipe is fixedly installed on the top of the water tank, a water pump is fixedly installed on the top of the connecting pipe, a spray pipe is fixedly installed on the top of the water pump, and an air blower located above the right water tank is fixedly installed on the right side of the spray pipe. A gun, the top of the wind gun is fixedly installed with a first elbow, the left side of the first elbow is fixedly installed with a first air pipe, and the left side of the first air pipe is movably installed with a second elbow, A second air pipe is movably installed at the bottom of the second elbow, a third elbow is movably installed at the bottom of the second air pipe, and a fan is movably installed on the right side of the third elbow. The top of the box body is fixedly equipped with a bucket filter element on the right side of the second air duct, the top left side of the box body is fixedly installed with a left side panel, the top rear surface of the box body is fixedly installed with a rear side panel, and the rear side The left side of the board is movably installed with a rear upper board, the left side of the rear side board is movably installed with a maintenance door at the bottom of the rear upper board, the top right side of the box body is fixedly installed with a right side board, and the left side The tops of the board and the rear side plate are connected with the left top plate, the right side of the left top plate is fixedly installed with the right top plate, the top of the left top plate is provided with an opening, and the bottoms of the left top plate and the right top plate are connected with explosion-proof lamps , the front surface of the box body is connected to the suction cover, the electric control box is fixedly installed inside the left side panel, the front side panel is fixedly installed on the top front surface of the box body, and the inside of the front side panel is fixed A control box is installed, and a suction head is fixedly installed on the front surface of the suction hood.
优选的,所述左侧板的长度和高度等于右侧板的长度和高度,所述后侧板的长度等于前侧板长度的二分之一。Preferably, the length and height of the left side panel are equal to the length and height of the right side panel, and the length of the rear side panel is equal to half of the length of the front side panel.
优选的,所述后上板和保养门的高度均为后侧板高度的二分之一,所述左顶板和右顶板的长度大于左侧板的长度。Preferably, the heights of the rear upper panel and the maintenance door are both half of the height of the rear side panel, and the lengths of the left top panel and the right top panel are greater than the length of the left panel.
优选的,所述水泵的上下侧均设置有内螺纹,连接管的顶部和喷淋管的底部均设置有外螺纹,所述连接管和喷淋管均与水泵螺纹连接。Preferably, both the upper and lower sides of the water pump are provided with internal threads, and the top of the connecting pipe and the bottom of the spray pipe are both provided with external threads, and both the connecting pipe and the spray pipe are threadedly connected with the water pump.
优选的,所述第一风管的连接端设置有外螺纹,第一弯头的左侧和第二弯头的右侧均设置有内螺纹,所述第一弯头和第二弯头均与第一风管螺纹连接。Preferably, the connecting end of the first air pipe is provided with external threads, the left side of the first elbow and the right side of the second elbow are both provided with internal threads, and the first elbow and the second elbow are both Threaded connection with the first air duct.
优选的,所述防爆灯的宽度等于前侧板宽度的五分之三,所述吸罩的数量为两个,两个所述吸罩呈对称分布在箱子本体纵向中心线的两侧。Preferably, the width of the explosion-proof lamp is equal to three-fifths of the width of the front side panel, the number of the suction hoods is two, and the two suction hoods are symmetrically distributed on both sides of the longitudinal centerline of the box body.
(三)有益效果(3) Beneficial effects
与现有技术相比,本实用新型提供了一体式防爆单机抛光除尘器,具备以下有益效果:Compared with the prior art, the utility model provides an integrated explosion-proof stand-alone polishing dust collector, which has the following beneficial effects:
该一体式防爆单机抛光除尘器,通过设置有喷淋管、风炮和水泵,可使粉尘从吸罩内进入到水箱内部后,首先经由喷淋管水喷淋风炮进行过滤,粉尘由水喷淋风炮内部,沉降收集进入水箱内,水箱可以对悬浮和金属粉尘进行隔离、回收和循环处理,进行第一步除尘,同时设置有第一弯头、第二弯头、第三弯头、第一风管和第二风管,可将携带金属粉尘的空气带到风机处,风机出口装有桶式滤芯可进行过滤,进行第二步除尘,有效抑制粉尘爆炸事故的发生,为工作人员提供了便利,更方便使用者的使用。The integrated explosion-proof single-machine polishing dust collector is equipped with a spray pipe, wind gun and water pump, so that the dust can enter the inside of the water tank from the suction hood, and then firstly filter through the spray pipe water spray wind gun, and the dust is discharged by the water. Spray the inside of the wind cannon, and the sediment is collected into the water tank. The water tank can isolate, recycle and circulate the suspended and metal dust, and perform the first step of dust removal. At the same time, it is equipped with the first elbow, the second elbow and the third elbow. , The first air pipe and the second air pipe can bring the air carrying metal dust to the fan. The outlet of the fan is equipped with a barrel filter element to filter and carry out the second step of dust removal, which can effectively prevent the occurrence of dust explosion accidents and provide for the work. It provides convenience for personnel and is more convenient for users to use.
附图说明Description of drawings
图1为本实用新型立体图图;Fig. 1 is a perspective view of the utility model;
图2为本实用新型正视图;Fig. 2 is a front view of the utility model;
图3为本实用新型左视图。Fig. 3 is a left view of the utility model.
图中:1箱子本体、2水箱、3连接管、4水泵、5喷淋管、6风炮、7第一弯头、8第一风管、9第二弯头、10第二风管、11第三弯头、12风机、13桶式滤芯、14左侧板、15后侧板、16后上板、17保养门、18右侧板、19左顶板、20右顶板、21开口、22防爆灯、23吸罩、24电控箱、25前侧板、26控制箱、27吸风头。In the figure: 1 box body, 2 water tank, 3 connecting pipe, 4 water pump, 5 spray pipe, 6 air gun, 7 first elbow, 8 first air pipe, 9 second elbow, 10 second air pipe, 11 Third elbow, 12 Fan, 13 Barrel filter element, 14 Left side panel, 15 Rear side panel, 16 Rear upper panel, 17 Maintenance door, 18 Right side panel, 19 Left top panel, 20 Right top panel, 21 Opening, 22 Explosion-proof lamp, 23 suction hood, 24 electric control box, 25 front side panel, 26 control box, 27 air suction head.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-3,一体式防爆单机抛光除尘器,包括箱子本体1,箱子本体1的内部活动安装有数量为两个的水箱2,左侧水箱2的顶部固定安装有连接管3,连接管3的顶部固定安装有水泵4,水泵4的顶部固定安装有喷淋管5,水泵4的上下侧均设置有内螺纹,连接管3的顶部和喷淋管5的底部均设置有外螺纹,连接管3和喷淋管5均与水泵4螺纹连接,喷淋管5的右侧固定安装有位于右侧水箱2上方的风炮6,风炮6的顶部固定安装有第一弯头7,第一弯头7的左侧固定安装有第一风管8,第一风管8的左侧活动安装有第二弯头9,第一风管8的连接端设置有外螺纹,第一弯头7的左侧和第二弯头9的右侧均设置有内螺纹,第一弯头7和第二弯头9均与第一风管8螺纹连接,第二弯头9的底部活动安装有第二风管10,第二风管10的底部活动安装有第三弯头11,第三弯头11的右侧活动安装有风机12,风机12的顶部固定安装有位于第二风管10右侧的桶式滤芯13,箱子本体1的顶部左侧固定安装有左侧板14,箱子本体1的顶部后表面固定安装有后侧板15,后侧板15的左侧活动安装有后上板16,后侧板15的左侧活动安装有位于后上板16底部的保养门17,箱子本体1的顶部右侧固定安装有右侧板18,左侧板14和后侧板15的顶部均与左顶板19连接,左顶板19的右侧固定安装有右顶板20,后上板16和保养门17的高度均为后侧板15高度的二分之一,左顶板19和右顶板20的长度大于左侧板14的长度,左顶板19的顶部开设有开口21,左顶板19和右顶板20的底部均与防爆灯22连接,箱子本体1的前表面与吸罩23连接,左侧板14的内部固定安装有电控箱24,箱子本体1的顶部前表面固定安装有前侧板25,左侧板14的长度和高度等于右侧板18的长度和高度,后侧板15的长度等于前侧板25长度的二分之一,防爆灯22的宽度等于前侧板25宽度的五分之三,吸罩23的数量为两个,两个吸罩23呈对称分布在箱子本体1纵向中心线的两侧,前侧板25的内部固定安装有控制箱26,吸罩23的前表面固定安装有吸风头27,通过设置有喷淋管5、风炮6和水泵4,可使粉尘从吸罩23内进入到水箱2内部后,首先经由喷淋管5水喷淋风炮6进行过滤,粉尘由水喷淋风炮6内部,沉降收集进入水箱2内,水箱2可以对悬浮和金属粉尘进行隔离、回收和循环处理,进行第一步除尘,同时设置有第一弯头7、第二弯头9、第三弯头11、第一风管8和第二风管10,可将携带金属粉尘的空气带到风机12处,风机12出口装有桶式滤芯13可进行过滤,进行第二步除尘,有效抑制粉尘爆炸事故的发生,为工作人员提供了便利,更方便使用者的使用。Please refer to Figure 1-3. The integrated explosion-proof single-machine polishing dust collector includes a box body 1. There are two water tanks 2 installed inside the box body 1, and a connecting pipe 3 is fixedly installed on the top of the left water tank 2. A water pump 4 is fixedly installed on the top of the pipe 3, and a spray pipe 5 is fixedly installed on the top of the water pump 4. The upper and lower sides of the water pump 4 are provided with internal threads, and the top of the connecting pipe 3 and the bottom of the spray pipe 5 are provided with external threads. , the connecting pipe 3 and the spray pipe 5 are all threadedly connected with the water pump 4, the right side of the spray pipe 5 is fixedly equipped with a wind gun 6 above the water tank 2 on the right side, and the top of the wind gun 6 is fixedly mounted with a first elbow 7 , the left side of the first elbow 7 is fixedly installed with a first air pipe 8, the left side of the first air pipe 8 is movably installed with a second elbow 9, the connecting end of the first air pipe 8 is provided with an external thread, the first Both the left side of the elbow 7 and the right side of the second elbow 9 are provided with internal threads, the first elbow 7 and the second elbow 9 are screwed to the first air duct 8, and the bottom of the second elbow 9 is movable The second air duct 10 is installed, the bottom of the second air duct 10 is movably installed with a third elbow 11, the right side of the third elbow 11 is movably installed with a fan 12, and the top of the fan 12 is fixedly installed with a 10, the bucket filter element 13 on the right side, the top left side of the box body 1 is fixedly equipped with a left side plate 14, the top rear surface of the box body 1 is fixedly installed with a rear side plate 15, and the left side of the rear side plate 15 is movably installed with a rear side plate 14. Upper plate 16, the maintenance door 17 that is positioned at rear upper plate 16 bottoms is installed on the left side of back side plate 15 movablely, and the top right side of box body 1 is fixedly installed with right side plate 18, and the left side plate 14 and back side plate 15 The top is all connected with the left top plate 19, the right side of the left top plate 19 is fixedly installed with the right top plate 20, the height of the rear upper plate 16 and the maintenance door 17 is 1/2 of the height of the rear side plate 15, the left top plate 19 and the right top plate The length of 20 is greater than the length of left side plate 14, and the top of left top plate 19 is provided with opening 21, and the bottom of left top plate 19 and right top plate 20 is all connected with explosion-proof lamp 22, and the front surface of box body 1 is connected with suction cover 23, left The inside of side plate 14 is fixedly equipped with electric control box 24, and the top front surface of box body 1 is fixedly equipped with front side plate 25, and the length and height of left side plate 14 are equal to the length and height of right side plate 18, and rear side plate 15 The length is equal to 1/2 of the length of the front side plate 25, the width of the explosion-proof lamp 22 is equal to three-fifths of the width of the front side plate 25, and the number of suction hoods 23 is two, and the two suction hoods 23 are symmetrically distributed on the box On both sides of the longitudinal center line of the main body 1, a control box 26 is fixedly installed inside the front side plate 25, and a suction head 27 is fixedly installed on the front surface of the suction cover 23. After the dust can enter the inside of the water tank 2 from the suction cover 23, it is first filtered through the spray pipe 5 and the water spraying wind gun 6, and the dust is collected by the water spraying the inside of the wind gun 6 and enters the water tank 2, and the water tank 2 can be Isolate, recycle and circulate the suspended and metal dust, and carry out the first step of dust removal. At the same time, it is equipped with the first elbow 7, the second elbow 9, the third elbow 11, the first air duct 8 and the second air duct 10, can be The air carrying metal dust is brought to the fan 12, and the outlet of the fan 12 is equipped with a barrel filter 13 for filtering, and the second step of dust removal is carried out, which effectively suppresses the occurrence of dust explosion accidents, provides convenience for the staff, and is more convenient for users. use.
综上所述,该一体式防爆单机抛光除尘器,通过设置有喷淋管5、风炮6和水泵4,可使粉尘从吸罩23内进入到水箱2内部后,首先经由喷淋管5水喷淋风炮6进行过滤,粉尘由水喷淋风炮6内部,沉降收集进入水箱2内,水箱2可以对悬浮和金属粉尘进行隔离、回收和循环处理,进行第一步除尘,同时设置有第一弯头7、第二弯头9、第三弯头11、第一风管8和第二风管10,可将携带金属粉尘的空气带到风机12处,风机12出口装有桶式滤芯13可进行过滤,进行第二步除尘,有效抑制粉尘爆炸事故的发生,为工作人员提供了便利,更方便使用者的使用。To sum up, the integrated explosion-proof stand-alone polishing dust collector is provided with a spray pipe 5, a wind gun 6 and a water pump 4, so that after the dust enters the water tank 2 from the suction hood 23, it first passes through the spray pipe 5. The water spraying wind gun 6 is used for filtering, and the dust is collected by the water spraying wind gun 6 and settled into the water tank 2. The water tank 2 can isolate, recycle and circulate the suspended and metal dust, and carry out the first step of dust removal. There are first elbow 7, second elbow 9, third elbow 11, first air pipe 8 and second air pipe 10, which can bring the air carrying metal dust to the fan 12, and the outlet of the fan 12 is equipped with a barrel Type filter core 13 can filter, carry out the second step dedusting, effectively suppress the generation of dust explosion accident, provide convenience for the staff, more convenient for the user's use.
需要说明的是,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that the term "comprising", "comprising" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, but also includes none other elements specifically listed, or also include elements inherent in such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (6)
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