CN209385257U - A kind of engine EGR orifice flowmeter - Google Patents

A kind of engine EGR orifice flowmeter Download PDF

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CN209385257U
CN209385257U CN201821886497.1U CN201821886497U CN209385257U CN 209385257 U CN209385257 U CN 209385257U CN 201821886497 U CN201821886497 U CN 201821886497U CN 209385257 U CN209385257 U CN 209385257U
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pressure
orifice
section
inner diameter
outlet
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王冲有
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Guangxi Yuchai Machinery Co Ltd
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Guangxi Yuchai Machinery Co Ltd
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Abstract

本实用新型涉及一种发动机EGR孔板流量计,包括入口段,孔板和出口段,孔板流量孔板上设置有吼口,孔板流量入口段上设置有用于测量入口压力的第一取压口,孔板流量入口段上设置有用于测量出口压力的第二取压口,还包括与孔板流量第一取压口和第二取压口连接的压差传感器,还包括与孔板流量入口段连接的前直段管、与出口段连接的后直段管,孔板流量前直段管的长度是孔板流量入口段的内径的2.5~3倍,孔板流量后直段管长度是孔板流量出口段内径的2.5~3倍,孔板流量第一取压口沿气流方向到孔板流量吼口的距离大于孔板流量入口段的内径的一半。保证流到孔板流量计内的气体稳定,无扰流,避开了吼口处的不稳定气流,提高了测量稳定性和精确度。

The utility model relates to an engine EGR orifice flowmeter, which comprises an inlet section, an orifice plate and an outlet section. The orifice flow orifice is provided with a bellows, and the orifice flow inlet section is provided with a first meter for measuring the inlet pressure. Pressure port, the inlet section of the orifice flow is provided with a second pressure tap for measuring the outlet pressure, and also includes a differential pressure sensor connected to the first pressure tap and the second pressure tap of the orifice flow, and also includes a pressure sensor connected to the orifice plate The front straight pipe connected to the flow inlet section, the rear straight pipe connected to the outlet section, the length of the straight pipe before the orifice flow is 2.5 to 3 times the inner diameter of the orifice flow inlet section, and the straight pipe after the orifice flow The length is 2.5 to 3 times the inner diameter of the orifice flow outlet section, and the distance from the first pressure-taking port of the orifice flow along the airflow direction to the orifice flow outlet is greater than half of the inner diameter of the orifice flow inlet section. Ensure that the gas flowing into the orifice flowmeter is stable without disturbance, avoiding the unstable air flow at the mouth, and improving the measurement stability and accuracy.

Description

一种发动机EGR孔板流量计An engine EGR orifice flowmeter

技术领域technical field

本实用新型涉及发动机流量测量技术领域,特别是涉及一种发动机 EGR孔板流量计。The utility model relates to the technical field of engine flow measurement, in particular to an engine EGR orifice flowmeter.

背景技术Background technique

随着排放法规的不断升级,到了国6阶段后,EGR系统需要闭环控制才能满足排放法规要求。EGR系统的废气流量测量分为两种,文丘里管式废气流量计和孔板式废气流量计。文丘里管式的废气流量计只能测量正向流动的废气流量,孔板流量计可测量正反向的废气流量,可同时监测废气是否从进气侧往废气侧流动。如中国专利CN105547381A,包括孔板,所述孔板具有与发动机的进气管连通的节流孔,所述节流孔的上下游分别开设有第一检测口和第二检测口,所述第一检测口用于检测所述节流孔的入口压力和入口处的气体温度,所述第二检测口用于检测所述节流孔的出口压力,进而根据所述入口压力、所述出口压力和所述入口处的气体温度计算进气流量。孔板上下游管路布置对于测量影响较小,且孔板的结构简单,尤其是轴向尺寸较小,对安装空间的要求较低且所需安装空间较小,能够更好地适用于发动机进气流量的测量。但该装置进行测量时由于结构尺寸设置问题,轴向尺寸较小,流到孔板流量计内的气体不稳定,存在扰流,检测口检测数据不稳定,测量精度不高。With the continuous upgrading of emission regulations, the EGR system needs closed-loop control to meet the requirements of emission regulations after the National 6 stage. The exhaust gas flow measurement of the EGR system is divided into two types, the Venturi tube exhaust gas flow meter and the orifice plate exhaust gas flow meter. The Venturi tube exhaust gas flowmeter can only measure the exhaust gas flow in the forward direction, while the orifice flowmeter can measure the exhaust gas flow in the forward and reverse directions, and can simultaneously monitor whether the exhaust gas flows from the intake side to the exhaust gas side. For example, Chinese patent CN105547381A includes an orifice plate, the orifice plate has a throttling hole connected with the intake pipe of the engine, and the upstream and downstream of the throttling hole are respectively provided with a first detection port and a second detection port. The detection port is used to detect the inlet pressure of the orifice and the gas temperature at the inlet, and the second detection port is used to detect the outlet pressure of the orifice, and then according to the inlet pressure, the outlet pressure and The gas temperature at the inlet is used to calculate the intake air flow. The downstream pipeline layout on the orifice plate has little influence on the measurement, and the structure of the orifice plate is simple, especially the axial dimension is small, and the requirements for installation space are low and the required installation space is small, which is better suitable for the engine Measurement of intake air flow. However, due to the structural size setting problem of the device, the axial size is small, the gas flowing into the orifice flowmeter is unstable, there is turbulence, the detection data of the detection port is unstable, and the measurement accuracy is not high.

实用新型内容Utility model content

本实用新型提供一种发动机EGR孔板流量计,解决现有EGR孔板流量计测量EGR流量时气流不稳定问题,减少排气脉冲,提高测量精度。The utility model provides an engine EGR orifice flowmeter, which solves the problem of air flow instability when the existing EGR orifice flowmeter measures EGR flow, reduces exhaust pulses, and improves measurement accuracy.

本实用新型的技术方案如下:The technical scheme of the utility model is as follows:

一种发动机EGR孔板流量计,包括沿气流方向依次连接的入口段,孔板,出口段,所述孔板上设置有吼口,所述入口段上设置有用于测量入口压力的第一取压口,所述出口段上设置有用于测量出口压力的第二取压口,还包括与所述第一取压口和第二取压口连接的压差传感器,还包括与所述入口段连接的前直段管、与出口段连接的后直段管,所述前直段管的长度是所述入口段的内径的2.5~3倍,所述后直段管长度是所述出口段内径的2.5~3倍,所述第一取压口沿气流方向到所述吼口的距离大于所述入口段的内径的一半。设置长度较长的前直段管和后直段管保证流到孔板流量计内的气体稳定,无扰流;第一取压口距离吼口距离较长,避开了吼口处的不稳定气流,提高了测量稳定性和精确度。An engine EGR orifice flowmeter, comprising an inlet section, an orifice plate, and an outlet section sequentially connected along the airflow direction, the orifice plate is provided with a bellows, and the inlet section is provided with a first valve for measuring the inlet pressure A pressure port, the outlet section is provided with a second pressure tap for measuring the outlet pressure, and also includes a differential pressure sensor connected to the first pressure tap and the second pressure tap, and also includes a pressure sensor connected to the inlet section The connected front straight section pipe and the rear straight section pipe connected to the outlet section, the length of the front straight section pipe is 2.5 to 3 times the inner diameter of the inlet section, and the length of the rear straight section pipe is 2.5 to 3 times the inner diameter of the outlet section 2.5 to 3 times the inner diameter, and the distance from the first pressure tapping port to the bellows along the gas flow direction is greater than half of the inner diameter of the inlet section. The front and rear straight pipes with long lengths are set to ensure that the gas flowing into the orifice flowmeter is stable without turbulence; Steady airflow improves measurement stability and accuracy.

优选的,所述吼口的内径为所述入口段的内径的0.4~0.75倍,选择较大的吼口的内径,避免扰流产生,提高气流稳定性,进一步提高了测量稳定性和精确度。Preferably, the inner diameter of the bellows is 0.4 to 0.75 times the inner diameter of the inlet section, and a larger inner diameter of the bellows is selected to avoid turbulent flow, improve airflow stability, and further improve measurement stability and accuracy .

优选的,所述入口段和所述出口段内径相同,使用同种尺寸,降低生产和加工成本。Preferably, the inlet section and the outlet section have the same inner diameter and use the same size to reduce production and processing costs.

优选的,所述第二取压口沿气流方向到所述吼口的距离大于所述出口段的内径的一半,避开了吼口处的不稳定气流,提高了测量稳定性和精确度。Preferably, the distance from the second pressure-taking port to the bellows along the gas flow direction is greater than half of the inner diameter of the outlet section, avoiding unstable airflow at the bellows, and improving measurement stability and accuracy.

优选的,所述第一取压口和第二取压口的内径均为4~5mm。采用较大的取压口,避免发动机产生的积碳堵塞取压口,提高装置的可靠性,对气流的干扰也较小。Preferably, the inner diameters of the first pressure tapping port and the second pressure tapping port are both 4-5 mm. Larger pressure taps are used to prevent carbon deposits from the engine from clogging the pressure taps, improving the reliability of the device and causing less interference to the airflow.

优选的,所述压差传感器的量程为25~35kPa。选择较为接近测量压力的量程,避免了由于量程太小测量压差超量程和量程选择过时大测量精度降低。Preferably, the measuring range of the differential pressure sensor is 25-35kPa. Selecting a range that is closer to the measured pressure avoids the reduction of measurement accuracy due to the measurement pressure difference being too small and the range selection being too large.

附图说明Description of drawings

图1是本实用新型所述的一种发动机EGR孔板流量计的内部结构示意图。Fig. 1 is a schematic diagram of the internal structure of an engine EGR orifice flowmeter according to the present invention.

图2是本实用新型所述的一种发动机EGR孔板流量计的安装结构示意图。Fig. 2 is a schematic diagram of the installation structure of an engine EGR orifice flowmeter described in the present invention.

图中:1、入口段;11、第一取压口;2、孔板;21、吼口;3、出口段; 31、第二取压口;4、压差传感器;5、前直段管;6、后直段管;7、接口法兰。In the figure: 1. Inlet section; 11. First pressure-taking port; 2. Orifice plate; 21. Roar port; 3. Exit section; 31. Second pressure-taking port; 4. Differential pressure sensor; 5. Front straight section Tube; 6. Rear straight section tube; 7. Interface flange.

具体实施方式Detailed ways

下面结合附图和实施例对本实用新型做进一步说明:Below in conjunction with accompanying drawing and embodiment the utility model is described further:

如图1和图2所示,一种发动机EGR孔板流量计,包括沿气流方向依次连接的入口段1,孔板2,出口段3,所述孔板2上设置有吼口21,所述入口段1上设置有用于测量入口压力的第一取压口11,所述出口段3上设置有用于测量出口压力的第二取压口31,还包括与所述第一取压口11和第二取压口31连接的压差传感器4,还包括与所述入口段1连接的前直段管5、与出口段3连接的后直段管6,所述入口段1和前直段管5通过接口法兰7连接,所述出口段3和后直段管6通过接口法兰7连接,As shown in Fig. 1 and Fig. 2, a kind of engine EGR orifice plate flow meter comprises the inlet section 1 that is connected successively along the airflow direction, orifice plate 2, outlet section 3, and described orifice plate 2 is provided with mouthpiece 21, so The inlet section 1 is provided with a first pressure tapping port 11 for measuring the inlet pressure, and the outlet section 3 is provided with a second pressure tapping port 31 for measuring the outlet pressure. The differential pressure sensor 4 connected to the second pressure taking port 31 also includes a front straight pipe 5 connected to the inlet section 1, a rear straight pipe 6 connected to the outlet section 3, and the inlet section 1 and the front straight pipe 6. The section pipe 5 is connected by an interface flange 7, and the outlet section 3 and the rear straight section pipe 6 are connected by an interface flange 7,

所述入口段1的内径D1和所述出口段3内径D2均为35mm,Both the inner diameter D1 of the inlet section 1 and the inner diameter D2 of the outlet section 3 are 35mm,

所述吼口21的内径d为14mm;The inner diameter d of the mouth 21 is 14mm;

所述前直段管5和所述后直段管6长度均为70mm;The length of the front straight pipe 5 and the rear straight pipe 6 is 70mm;

所述第一取压口11沿气流方向到所述吼口21的距离L2为17.5mm;所述第二取压口31沿气流方向到所述吼口21的距离L1是17.5mm;The distance L2 from the first pressure-taking port 11 to the bellows 21 along the airflow direction is 17.5mm; the distance L1 from the second pressure-taking port 31 to the bellows 21 along the airflow direction is 17.5mm;

所述第一取压口11和第二取压口31的内径均为4mm;The inner diameters of the first pressure-taking port 11 and the second pressure-taking port 31 are both 4mm;

所述压差传感器4量程为25~35kPa。The measuring range of the differential pressure sensor 4 is 25-35kPa.

实施例2:Example 2:

本实施例与上述实施例1不同之处在于:The difference between this embodiment and the above-mentioned embodiment 1 is:

所述入口段1的内径D1和所述出口段3内径D2均为40mm,Both the inner diameter D1 of the inlet section 1 and the inner diameter D2 of the outlet section 3 are 40mm,

所述吼口21的内径d为24mm;The inner diameter d of the mouth 21 is 24mm;

所述前直段管5和所述后直段管6长度是120mm,The length of the front straight pipe 5 and the rear straight pipe 6 is 120mm,

所述第一取压口11沿气流方向到所述吼口21的距离L2为24mm;所述第二取压口31沿气流方向到所述吼口21的距离L1是24mm;The distance L2 from the first pressure-taking port 11 to the bellows 21 along the airflow direction is 24mm; the distance L1 from the second pressure-taking port 31 to the bellows 21 along the airflow direction is 24mm;

所述第一取压口11和第二取压口31的内径均为5mm;The inner diameters of the first pressure-taking port 11 and the second pressure-taking port 31 are both 5mm;

实施例3:Example 3:

本实施例与上述实施例1不同之处在于:The difference between this embodiment and the above-mentioned embodiment 1 is:

所述入口段1的内径D1和所述出口段3内径D2均为40mm,Both the inner diameter D1 of the inlet section 1 and the inner diameter D2 of the outlet section 3 are 40mm,

所述吼口21的内径d为30mm;The inner diameter d of the mouth 21 is 30mm;

所述前直段管5和所述后直段管6长度是140mm;The length of the front straight pipe 5 and the rear straight pipe 6 is 140mm;

所述第一取压口11沿气流方向到所述吼口21的距离L2为32mm;所述第二取压口31沿气流方向到所述吼口21的距离L1是32mm;The distance L2 from the first pressure-taking port 11 to the bellows 21 along the airflow direction is 32mm; the distance L1 from the second pressure-taking port 31 to the bellows 21 along the airflow direction is 32mm;

所述第一取压口11和所述第二取压口31的内径均为4.5mm。The inner diameters of the first pressure tapping port 11 and the second pressure tapping port 31 are both 4.5 mm.

本实用新型的工作原理是:通过第一取压口11测量入口压力,通过第二取压口31采集出口压力,计算得出流过废气的体积流量,再通过废气的温度和压力值计算得到废气的质量流量。适用于EGR率为20%~25%。The working principle of the utility model is: measure the inlet pressure through the first pressure taking port 11, collect the outlet pressure through the second pressure taking port 31, calculate the volume flow of the exhaust gas, and then calculate the temperature and pressure of the exhaust gas. The mass flow rate of the exhaust gas. Applicable to EGR rate of 20% to 25%.

Claims (6)

1.一种发动机EGR孔板流量计,包括沿气流方向依次连接的入口段(1),孔板(2)和出口段(3),所述孔板(2)上设置有吼口(21),所述入口段(1)上设置有用于测量入口压力的第一取压口(11),所述出口段(3)上设置有用于测量出口压力的第二取压口(31),还包括与所述第一取压口(11)和第二取压口(31)连接的压差传感器(4),其特征在于:还包括与所述入口段(1)连接的前直段管(5)、与出口段(3)连接的后直段管(6),所述前直段管(5)的长度是所述入口段(1)的内径的2.5~3倍,所述后直段管(6)长度是所述出口段(3)内径的2.5~3倍,所述第一取压口(11)沿气流方向到所述吼口(21)的距离大于所述入口段(1)的内径的一半。1. A kind of engine EGR orifice flowmeter, comprises the inlet section (1) that is connected successively along the airflow direction, orifice (2) and outlet section (3), and described orifice (2) is provided with roar port (21 ), the inlet section (1) is provided with a first pressure tapping port (11) for measuring the inlet pressure, and the outlet section (3) is provided with a second pressure tapping port (31) for measuring the outlet pressure, It also includes a differential pressure sensor (4) connected to the first pressure taking port (11) and the second pressure taking port (31), characterized in that it also includes a front straight section connected to the inlet section (1) Pipe (5), the rear straight pipe (6) connected to the outlet section (3), the length of the front straight pipe (5) is 2.5 to 3 times the inner diameter of the inlet section (1), the The length of the rear straight pipe (6) is 2.5 to 3 times the inner diameter of the outlet section (3), and the distance from the first pressure-taking port (11) to the mouth (21) along the airflow direction is greater than that of the inlet Half the inner diameter of section (1). 2.如权利要求1所述的一种发动机EGR孔板流量计,其特征在于:所述吼口(21)的内径为所述入口段(1)的内径的0.4~0.75倍。2 . The engine EGR orifice flowmeter according to claim 1 , characterized in that: the inner diameter of the bellows ( 21 ) is 0.4 to 0.75 times the inner diameter of the inlet section ( 1 ). 3.如权利要求1或2所述的一种发动机EGR孔板流量计,其特征在于:所述入口段(1)和所述出口段(3)内径相同。3. The engine EGR orifice flowmeter according to claim 1 or 2, characterized in that: the inner diameters of the inlet section (1) and the outlet section (3) are the same. 4.如权利要求1或2所述的一种发动机EGR孔板流量计,其特征在于:所述第二取压口(31)沿气流方向到所述吼口(21)的距离大于所述出口段(3)的内径的一半。4. A kind of engine EGR orifice flowmeter as claimed in claim 1 or 2, is characterized in that: the distance from the second pressure-taking port (31) to the mouth (21) along the airflow direction is greater than the Half of the internal diameter of the outlet section (3). 5.如权利要求1或2所述的一种发动机EGR孔板流量计,其特征在于:所述第一取压口(11)和第二取压口(31)的内径均为4~5mm。5. A kind of engine EGR orifice flowmeter as claimed in claim 1 or 2, characterized in that: the inner diameters of the first pressure taking port (11) and the second pressure taking port (31) are both 4 to 5 mm . 6.如权利要求1或2所述的一种发动机EGR孔板流量计,其特征在于:所述压差传感器(4)量程为25~35kPa。6. The engine EGR orifice flowmeter according to claim 1 or 2, characterized in that: the range of the differential pressure sensor (4) is 25-35 kPa.
CN201821886497.1U 2018-11-16 2018-11-16 A kind of engine EGR orifice flowmeter Expired - Fee Related CN209385257U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110736513A (en) * 2019-10-18 2020-01-31 广西玉柴机器股份有限公司 orifice plate type flowmeter
CN110748443A (en) * 2019-11-26 2020-02-04 广西玉柴机器股份有限公司 An exhaust gas recirculation system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110736513A (en) * 2019-10-18 2020-01-31 广西玉柴机器股份有限公司 orifice plate type flowmeter
CN110748443A (en) * 2019-11-26 2020-02-04 广西玉柴机器股份有限公司 An exhaust gas recirculation system

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