CN209380464U - Wire derusting machine - Google Patents
Wire derusting machine Download PDFInfo
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- CN209380464U CN209380464U CN201822238394.0U CN201822238394U CN209380464U CN 209380464 U CN209380464 U CN 209380464U CN 201822238394 U CN201822238394 U CN 201822238394U CN 209380464 U CN209380464 U CN 209380464U
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- removing machine
- rust removing
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- 229910000831 Steel Inorganic materials 0.000 claims abstract description 28
- 239000010959 steel Substances 0.000 claims abstract description 28
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims abstract description 5
- 238000005096 rolling process Methods 0.000 claims description 6
- 125000006850 spacer group Chemical group 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims description 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims 6
- 239000000428 dust Substances 0.000 claims 1
- 230000000149 penetrating effect Effects 0.000 abstract description 4
- 238000004140 cleaning Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 5
- 239000002893 slag Substances 0.000 description 3
- 239000005341 toughened glass Substances 0.000 description 3
- 238000009423 ventilation Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本实用新型属于钢丝除锈设备技术领域,涉及一种钢丝除锈机,包括箱体,箱体底部设置基座;轴系部件,支撑设置于箱体内的支架上,轴系部件的主轴两端分别设置砂带部件;导向轮部件,具有两组且分别设置于箱体沿长度方向两端;主传动部件,设置于基座上用于驱动轴系部件的主轴;砂带动力部件,设置于基座上用于驱动轴系部件上的砂带部件运转;所述主轴的中心设有沿轴向贯通的走丝孔,走丝孔与砂带部件上的滚轮在同一直线上。本实用新型产品结构简单、合理,在使用时,能够实现对钢丝表面残渣、锈迹的高效快捷清理,作业效率高;同时工作稳定可靠。
The utility model belongs to the technical field of steel wire derusting equipment, and relates to a steel wire derusting machine, which comprises a box body, a base is arranged at the bottom of the box body; Abrasive belt parts are provided separately; guide wheel parts have two groups and are respectively arranged at both ends of the box along the length direction; main transmission parts are arranged on the base for driving the main shaft of the shafting parts; abrasive belt power parts are arranged on The base is used to drive the abrasive belt part on the shafting part to run; the center of the main shaft is provided with a wire hole penetrating in the axial direction, and the wire hole is on the same line as the roller on the abrasive belt part. The product of the utility model has a simple and reasonable structure. When in use, it can realize efficient and quick cleaning of residues and rust on the surface of the steel wire, and has high operating efficiency; at the same time, it works stably and reliably.
Description
技术领域technical field
本实用新型属于钢丝除锈设备技术领域,涉及一种钢丝除锈机。The utility model belongs to the technical field of steel wire derusting equipment and relates to a steel wire derusting machine.
背景技术Background technique
线状金属如钢丝等长期放置后表面会生锈,在正式使用前,需要对其进行表面清渣除锈作业。现有的除锈设备采用多个相互配合的滚轮来实现对钢丝进行表面处理,现有的钢丝除锈设备在工作时,除锈效率低,难以满足工业化大生产的需要。The surface of linear metals such as steel wires will rust after being placed for a long time. Before formal use, it needs to be cleaned of slag and rust on the surface. Existing derusting equipment uses a plurality of rollers that cooperate with each other to achieve surface treatment on steel wires. When the existing steel wire derusting equipment is working, the derusting efficiency is low, and it is difficult to meet the needs of industrialized mass production.
发明内容Contents of the invention
本实用新型针对上述问题,提供一种钢丝除锈机,该除锈机采用两组砂带部件能够高效快捷对钢丝进行表面清渣除锈作业。In view of the above problems, the utility model provides a steel wire descaling machine. The descaling machine adopts two groups of abrasive belt components, which can efficiently and quickly perform surface slag and rust removal on the steel wire.
按照本实用新型的技术方案:一种钢丝除锈机,其特征在于,包括箱体,箱体底部设置基座;According to the technical solution of the present utility model: a steel wire derusting machine is characterized in that it includes a box body, and a base is arranged at the bottom of the box body;
轴系部件,支撑设置于箱体内的支架上,轴系部件的主轴两端分别设置砂带部件;The shafting parts are supported on the brackets in the box, and the two ends of the main shaft of the shafting parts are respectively equipped with abrasive belt parts;
导向轮部件,具有两组且分别设置于箱体沿长度方向两端;The guide wheel component has two groups and is respectively arranged at both ends of the box along the length direction;
主传动部件,设置于基座上用于驱动轴系部件的主轴;The main transmission part is set on the base to drive the main shaft of the shafting part;
砂带动力部件,设置于基座上用于驱动轴系部件上的砂带部件运转;Abrasive belt power part, which is set on the base to drive the abrasive belt part on the shafting part to run;
所述主轴的中心设有沿轴向贯通的走丝孔,走丝孔与砂带部件上的滚轮在同一直线上。The center of the main shaft is provided with a wire hole penetrating in the axial direction, and the wire hole is on the same line as the rollers on the abrasive belt component.
作为本实用新型的进一步改进,所述轴系部件包括主轴,具有轴向贯通的走丝孔并由轴承座转动支承;As a further improvement of the utility model, the shafting components include a main shaft, which has an axially penetrating wire hole and is rotatably supported by a bearing seat;
旋转组件,其具有两组,且分别连接于主轴轴向两端,并由主轴带动进行旋转;The rotating assembly has two groups, which are respectively connected to the axial ends of the main shaft and driven by the main shaft to rotate;
砂带部件,设置于旋转组件上;The abrasive belt part is arranged on the rotating assembly;
所述砂带部件包括主动轴部件、被动偏心轴部件,所述主动轴部件、被动偏心轴部件上张紧设置砂带;The abrasive belt part includes a driving shaft part and a passive eccentric shaft part, and the abrasive belt is tensioned on the driving shaft part and the passive eccentric shaft part;
半轴组件,与旋转组件相连接并与主轴同轴设置。The half shaft assembly is connected with the rotating assembly and arranged coaxially with the main shaft.
作为本实用新型的进一步改进,所述主轴键连接主带轮、刹车盘,主带轮与刹车盘固定连接,并在主带轮与刹车盘之间设置第一调节环、第二调节环。As a further improvement of the utility model, the main shaft key connects the main pulley and the brake disc, the main pulley and the brake disc are fixedly connected, and a first adjustment ring and a second adjustment ring are arranged between the main pulley and the brake disc.
作为本实用新型的进一步改进,所述旋转组件包括:连接套,其与主轴键连接;As a further improvement of the utility model, the rotating assembly includes: a connecting sleeve connected with a main shaft key;
圆盘,其与连接套紧固连接,实现同步旋转;The disk is tightly connected with the connecting sleeve to realize synchronous rotation;
防尘环,连接于所述圆盘外圈。A dustproof ring is connected to the outer ring of the disc.
作为本实用新型的进一步改进,所述砂带部件还包括转动设置于主轴上的双联带轮,双联带轮的一侧轮部用于连接外部驱动带,双联带轮的另一侧轮部与主动轴部件上设置的带轮通过皮带相连接。As a further improvement of the utility model, the abrasive belt component also includes a double pulley rotatably arranged on the main shaft, one side wheel of the double pulley is used to connect the external driving belt, and the other side of the double pulley The wheel part is connected with the belt pulley provided on the driving shaft part through a belt.
作为本实用新型的进一步改进,所述双联带轮通过两个滚动轴承支承于主轴上,两个滚动轴承之间通过隔套相间隔。As a further improvement of the utility model, the double pulley is supported on the main shaft through two rolling bearings, and the two rolling bearings are separated by spacers.
作为本实用新型的进一步改进,所述砂带部件还包括张紧轮组件,所述张紧轮组件设置于圆盘上,用于张紧调节主动轴部件与双联带轮上连接的皮带。As a further improvement of the present utility model, the abrasive belt component further includes a tensioning wheel assembly, which is arranged on the disc and used for tensioning and adjusting the belt connected between the driving shaft component and the double pulley.
作为本实用新型的进一步改进,所述主轴通过两个轴承座支承,每个所述轴承座均包括外端盖,所述外端盖的两侧分别连接内端盖、外端盖。As a further improvement of the utility model, the main shaft is supported by two bearing seats, and each of the bearing seats includes an outer end cover, and the two sides of the outer end cover are respectively connected with an inner end cover and an outer end cover.
作为本实用新型的进一步改进,所述半轴组件包括截面大致为三分之一圆的轴,并在该截面大致为三分之一圆的轴上转动设置多个滚轮,且半轴组件的轴向两端分别设置模座,每个模座中均设置穿丝模。As a further improvement of the utility model, the half-shaft assembly includes a shaft whose cross-section is roughly one-third of a circle, and a plurality of rollers are rotated on the shaft whose cross-section is roughly one-third of a circle, and the half-shaft assembly Die holders are respectively arranged at both ends of the axial direction, and a threading die is arranged in each die holder.
作为本实用新型的进一步改进,所述被动偏心轴部件设置于支架上,支架安装于圆盘上,圆盘上对应于支架的端部安装有配重板,配重板上安装配重块。As a further improvement of the present utility model, the passive eccentric shaft part is arranged on a bracket, and the bracket is installed on a disc, and a counterweight plate is installed on the disc corresponding to the end of the bracket, and a counterweight is installed on the counterweight plate.
本实用新型的技术效果在于:本实用新型产品结构简单、合理,在使用时,能够实现对钢丝表面锈迹的高效快捷清理,作业效率高;同时工作稳定可靠。The technical effect of the utility model lies in that the structure of the utility model is simple and reasonable, and when in use, it can realize the efficient and quick cleaning of the rust on the surface of the steel wire, and the operation efficiency is high; at the same time, the work is stable and reliable.
附图说明Description of drawings
图1为本实用新型的主视图。Fig. 1 is the front view of the utility model.
图2为图1的左视图。Fig. 2 is a left side view of Fig. 1 .
图3为图1的右视图。Fig. 3 is a right side view of Fig. 1 .
图4为图1的俯视图。FIG. 4 is a top view of FIG. 1 .
图5为本实用新型的立体图。Fig. 5 is a perspective view of the utility model.
图6为本实用新型中轴系部件的主视图。Fig. 6 is a front view of the shafting components in the utility model.
图7为图6的俯视图。FIG. 7 is a top view of FIG. 6 .
图8为轴系部件的立体图。Fig. 8 is a perspective view of a shafting component.
具体实施方式Detailed ways
下面结合附图对本实用新型的具体实施方式作进一步的说明。Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described further.
如图1~8所示,本实用新型是一种钢丝除锈机,包括箱体1,箱体1底部设置基座11;As shown in Figures 1 to 8, the utility model is a steel wire derusting machine, comprising a box body 1, and a base 11 is arranged at the bottom of the box body 1;
轴系部件6,支撑设置于箱体1内的支架上,轴系部件6的主轴6-13两端分别设置砂带部件;The shafting part 6 is supported on the bracket in the box body 1, and the two ends of the main shaft 6-13 of the shafting part 6 are respectively provided with abrasive belt parts;
导向轮部件7,具有两组且分别设置于箱体1沿长度方向两端;The guide wheel component 7 has two groups and is respectively arranged at both ends of the box body 1 along the length direction;
主传动部件4,设置于基座1上用于驱动轴系部件6的主轴6-13;The main transmission part 4 is arranged on the base 1 for driving the main shaft 6-13 of the shafting part 6;
砂带动力部件2,设置于基座1上用于驱动轴系部件6上的砂带部件运转;The abrasive belt power part 2 is arranged on the base 1 for driving the abrasive belt part on the shafting part 6 to run;
所述主轴6-13的中心设有沿轴向贯通的走丝孔,走丝孔与砂带部件上的滚轮在同一直线上。The center of the main shaft 6-13 is provided with a thread hole penetrating in the axial direction, and the thread hole is on the same straight line as the roller on the abrasive belt component.
轴系部件6包括主轴6-13,具有轴向贯通的走丝孔并由轴承座6-7转动支承;The shafting component 6 includes the main shaft 6-13, which has an axially penetrated wire hole and is rotatably supported by the bearing housing 6-7;
旋转组件,其具有两组,且分别连接于主轴6-13轴向两端,并由主轴6-13带动进行旋转;The rotating assembly has two groups, which are respectively connected to the axial ends of the main shaft 6-13, and are driven to rotate by the main shaft 6-13;
砂带部件,设置于旋转组件上;The abrasive belt part is arranged on the rotating assembly;
所述砂带部件包括主动轴部件6-23、被动偏心轴部件6-20,所述主动轴部件6-23、被动偏心轴部件6-20上张紧设置砂带6-24;The abrasive belt component includes a driving shaft component 6-23, a passive eccentric shaft component 6-20, and an abrasive belt 6-24 is tensioned on the driving shaft component 6-23 and the passive eccentric shaft component 6-20;
半轴组件,与旋转组件相连接并与主轴6-13同轴设置。The half shaft assembly is connected with the rotating assembly and coaxially arranged with the main shaft 6-13.
主轴6-13键连接主带轮6-9、刹车盘6-12,主带轮6-9与刹车盘6-12固定连接,并在主带轮6-9与刹车盘6-12之间设置第一调节环6-10、第二调节环6-11。Main shaft 6-13 key is connected main pulley 6-9, brake disc 6-12, and main pulley 6-9 is fixedly connected with brake disc 6-12, and between main pulley 6-9 and brake disc 6-12 Set the first adjusting ring 6-10 and the second adjusting ring 6-11.
旋转组件包括:连接套6-16,其与主轴6-13键连接;The rotating assembly includes: connecting sleeve 6-16, which is keyed to the main shaft 6-13;
圆盘6-2,其与连接套6-16紧固连接,实现同步旋转;The disk 6-2 is tightly connected with the connecting sleeve 6-16 to realize synchronous rotation;
防尘环6-1,连接于所述圆盘6-2外圈。The dustproof ring 6-1 is connected to the outer ring of the disc 6-2.
砂带部件还包括转动设置于主轴6-13上的双联带轮6-4,双联带轮6-4的一侧轮部用于连接外部驱动带,双联带轮6-4的另一侧轮部与主动轴部件6-23上设置的带轮通过皮带相连接。The abrasive belt parts also include a double belt pulley 6-4 that is rotatably arranged on the main shaft 6-13. One side wheel portion of the double belt pulley 6-4 is used to connect an external drive belt, and the other side of the double belt pulley 6-4 One side wheel portion is connected with the belt pulley that is provided with on the drive shaft part 6-23 by belt.
双联带轮6-4通过两个滚动轴承支承于主轴6-13上,两个滚动轴承之间通过隔套6-5相间隔。The duplex pulley 6-4 is supported on the main shaft 6-13 by two rolling bearings, and the two rolling bearings are separated by spacer sleeves 6-5.
砂带部件还包括张紧轮组件6-19,所述张紧轮组件6-19设置于圆盘6-2上,用于张紧调节主动轴部件6-23与双联带轮6-4上连接的皮带。The abrasive belt component also includes a tensioning wheel assembly 6-19, which is arranged on the disk 6-2, and is used for tensioning and adjusting the driving shaft component 6-23 and the double pulley 6-4 on the attached belt.
主轴6-13通过两个轴承座6-7支承,每个所述轴承座6-7均包括外端盖6-6,所述外端盖6-6的两侧分别连接内端盖6-8、外端盖6-6。The main shaft 6-13 is supported by two bearing seats 6-7, and each of the bearing seats 6-7 includes an outer end cover 6-6, and the two sides of the outer end cover 6-6 are respectively connected to the inner end cover 6- 8. Outer end cap 6-6.
半轴组件包括截面大致为三分之一圆的轴,并在该截面大致为三分之一圆的轴上转动设置多个滚轮,且半轴组件的轴向两端分别设置模座,每个模座中均设置穿丝模。The half-shaft assembly includes a shaft whose cross section is approximately one-third of a circle, and a plurality of rollers are rotated on the shaft with a cross-section approximately one-third of a circle, and the axial ends of the half-shaft assembly are respectively provided with mold seats, Threading dies are set in each die holder.
被动偏心轴部件设置于支架6-21上,支架6-21安装于圆盘6-13上,圆盘6-2上对应于支架6-21的端部安装有配重板6-17,配重板6-17上安装配重块6-3。Passive eccentric shaft parts are arranged on the support 6-21, and the support 6-21 is installed on the disc 6-13, and the end corresponding to the support 6-21 on the disc 6-2 is equipped with a counterweight plate 6-17, with Counterweight 6-3 is installed on heavy plate 6-17.
如图1~8所示,本实用新型产品在工作时,主带轮6-9在外部主电机的作用下,经由主带轮6-9带动主轴6-13,主轴6-13在两个轴承座7的转动支承下进行旋转运动,主轴6-13在转动过程中带动两端的圆盘6-2进行转动,圆盘在转动过程中带动安装于其上的主动轴部件6-23、被动偏心轴部件6-20及半轴组件6-22同步进行转动,张紧于主动轴部件6-23、被动偏心轴部件6-20上的砂带6-24对主轴6-13的走丝孔中引出的钢丝进行表面除锈作业;为了进一步提高对钢丝的处理效率,主动轴部件6-23经由双联带轮6-4连接的外部动力源驱动进行运转,主动轴部件6-23在运转过程中,带动砂带6-24垂直于主轴6-13进行移动,运动的砂带6-24对轴向移动的钢丝起到高效清渣除锈作业。As shown in Figures 1 to 8, when the product of the utility model is working, the main pulley 6-9 drives the main shaft 6-13 through the main pulley 6-9 under the action of the external main motor, and the main shaft 6-13 is in two Under the rotating support of the bearing seat 7, the rotating motion is carried out, and the main shaft 6-13 drives the discs 6-2 at both ends to rotate during the rotation process, and the discs drive the driving shaft parts 6-23 and passive shaft parts 6-23 installed thereon during the rotation process. The eccentric shaft part 6-20 and the half shaft assembly 6-22 rotate synchronously, and the abrasive belt 6-24 on the driving shaft part 6-23 and the passive eccentric shaft part 6-20 are tensioned on the wire hole of the main shaft 6-13 The steel wire that draws out carries out surface derusting operation; In order to further improve the processing efficiency to steel wire, driving shaft part 6-23 is driven to run through the external power source that double belt pulley 6-4 connects, and driving shaft part 6-23 is running During the process, the abrasive belt 6-24 is driven to move perpendicular to the main shaft 6-13, and the moving abrasive belt 6-24 performs efficient slag and rust removal operations on the axially moving steel wire.
为了实现对本实用新型产品箱体1内的部件进行有效通风,在箱体1上设置了第一百叶窗12、第二百叶窗13、第三百叶窗14,通过上述三个百叶窗可以实现对箱体1内的各个部件的有效通风散热。本实用新型产品中的基座11上设置有灰斗10,灰斗10一般设置为抽屉形状,在使用时,可以实现方便抽拉。箱体1上对应于第二护罩5处的侧面设置透明的钢化玻璃16,钢化玻璃16的边缘设置压圈15,通过钢化玻璃16可以方便有效对箱体1内部工况进行有效观察。轴系部件6上对应于砂带部件处还设置传感器座8,通过传感器座8可以对钢丝运行情况进行有效可靠的监测。基座11上对应于刹车盘6-12的下方设置刹车支架9,通过刹车支架9辅助刹车盘6-12进行工作。In order to realize effective ventilation to the parts in the product box body 1 of the present utility model, the first louver 12, the second louver 13, and the third louver 14 are arranged on the box body 1, through which the above-mentioned three louvers can Effective ventilation and heat dissipation of each component in the box body 1 is realized. The base 11 in the product of the utility model is provided with an ash hopper 10, and the ash hopper 10 is generally arranged in the shape of a drawer, which can be conveniently pulled out when in use. A transparent toughened glass 16 is arranged on the side of the box body 1 corresponding to the second shield 5, and a pressure ring 15 is set on the edge of the toughened glass 16. Through the toughened glass 16, it is convenient and effective to effectively observe the internal working conditions of the box body 1. A sensor seat 8 is also arranged on the shafting part 6 corresponding to the abrasive belt part, and the running condition of the steel wire can be effectively and reliably monitored through the sensor seat 8 . A brake support 9 is arranged on the base 11 corresponding to the bottom of the brake disc 6-12, and the brake support 9 assists the brake disc 6-12 to work.
为了实现对不同规格的钢丝进行导向作业,导向轮部件7一般设置为包括三个导向轮,三个导向轮均能够在竖直方向进行有效调节,为了实现上述调节过程,导向轮部件7分别设置有导向槽,每个导向轮均安装于滑块上,滑块滑动配合连接于导向槽中,导向槽顶部的横板上螺纹连接丝杆,丝杆下端与滑块固定连接。In order to realize the guiding operation for steel wires of different specifications, the guide wheel part 7 is generally set to include three guide wheels, and the three guide wheels can be effectively adjusted in the vertical direction. In order to realize the above adjustment process, the guide wheel parts 7 are respectively set There are guide grooves, each guide wheel is installed on the slide block, the slide block is slidingly fitted and connected in the guide groove, the horizontal plate on the top of the guide groove is threaded to connect the screw rod, and the lower end of the screw rod is fixedly connected with the slide block.
本实用新型产品中的主传动部件4为安装于基座11上的主动电机,主动电机的输出端与主带轮9之间通过皮带相连接,实现主动电机的动力输出至主轴6-13,带动主轴6-13进行转动。砂带动力部件2包括电机、带轮机构,电机带动带轮机构运转,带轮机构的输出皮带与双联带轮6-4的一侧轮部相连接,带动砂带部件进行工作。The main transmission part 4 in the product of the utility model is an active motor installed on the base 11, and the output end of the active motor is connected with the main pulley 9 through a belt to realize the power output of the active motor to the main shaft 6-13, Drive main shaft 6-13 to rotate. Abrasive belt power part 2 comprises motor, pulley mechanism, and motor drives pulley mechanism to run, and the output belt of pulley mechanism is connected with a side wheel portion of duplex pulley 6-4, and drives abrasive belt parts to work.
Claims (10)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201822238394.0U CN209380464U (en) | 2018-12-28 | 2018-12-28 | Wire derusting machine |
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| CN109434636A (en) * | 2018-12-28 | 2019-03-08 | 无锡常欣科技股份有限公司 | Steel wire rust removing machine |
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| CN109434636A (en) * | 2018-12-28 | 2019-03-08 | 无锡常欣科技股份有限公司 | Steel wire rust removing machine |
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