CN209380147U - A kind of bracket welding equipment structure - Google Patents
A kind of bracket welding equipment structure Download PDFInfo
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- CN209380147U CN209380147U CN201821756147.3U CN201821756147U CN209380147U CN 209380147 U CN209380147 U CN 209380147U CN 201821756147 U CN201821756147 U CN 201821756147U CN 209380147 U CN209380147 U CN 209380147U
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Abstract
本实用新型公开一种支架焊接工装结构,包括基础梁、多个定位机构和多个活动机构,定位机构、活动机构交错间隔安装在基础梁上,本实用新型解决了现有技术中工装垂直定位不准、装夹不可靠、焊接后变形严重、焊接过程中的装夹效率低,很难满足自动化焊接生产的要求的技术问题。
The utility model discloses a support welding frock structure, which comprises a foundation beam, a plurality of positioning mechanisms and a plurality of movable mechanisms, and the positioning mechanisms and movable mechanisms are installed on the foundation beam in a staggered interval. The utility model solves the problem of vertical positioning of the frock in the prior art. Inaccurate, unreliable clamping, serious deformation after welding, low clamping efficiency during welding, and difficult to meet the technical problems of automatic welding production requirements.
Description
技术领域technical field
本实用新型涉及支架零件焊接加工技术领域,尤其涉及一种支架焊接工装结构。The utility model relates to the technical field of bracket part welding processing, in particular to a bracket welding frock structure.
背景技术Background technique
由于焊件方管相对较长、方管与旋转轴有一定的垂直度要求,传统的焊接工装,垂直定位不准;因方管较长,容易引起焊接后的变形;要同时实现方管与旋转轴双侧位置的焊接,焊接过程中的装夹效率低,很难满足自动化焊接生产的要求;原有类似结构定位、夹紧过于刚性,焊接后焊接易产生较大变形。Due to the relatively long square tube of the weldment, the square tube and the rotation axis have a certain perpendicularity requirement, the vertical positioning of the traditional welding tool is not accurate; the long square tube is easy to cause deformation after welding; it is necessary to realize the square tube and the rotation axis at the same time Welding on both sides of the rotating shaft has low clamping efficiency during the welding process, and it is difficult to meet the requirements of automatic welding production; the original similar structure positioning and clamping are too rigid, and welding is prone to large deformation after welding.
授权公告号为:CN 207710185U的实用新型公开了一种支架焊接工装,包括底板,在底板的一端固定第一安装座,在底板的另一端固定第二安装座和第三安装座,第一工件的两端安装在第二安装座和第三安装座之间,第二工件的一端安装在第一安装座上,第二工件的另一端与第一工件进行焊接;在所述第一工件一侧设置第一压板,在第二工件的一侧设置第二压板,第一压板、第二压板和底板均通过斜面配合,第一压板和第二压板分别通过螺栓与底板固定,将第一工件和第二工件压紧在底板上;该专利定位不准确,而且装夹效率低。The authorized announcement number is: CN 207710185U utility model discloses a bracket welding tool, including a bottom plate, a first mounting seat is fixed at one end of the bottom plate, a second mounting seat and a third mounting seat are fixed at the other end of the bottom plate, the first workpiece The two ends of the second workpiece are installed between the second mounting seat and the third mounting seat, one end of the second workpiece is installed on the first mounting seat, and the other end of the second workpiece is welded with the first workpiece; Set the first pressure plate on one side of the second workpiece, and set the second pressure plate on one side of the second workpiece. The first pressure plate, the second pressure plate and the bottom plate are all matched by inclined surfaces, and the first pressure plate and the second pressure plate are respectively fixed to the bottom plate by bolts, and the first workpiece and the second workpiece are pressed on the base plate; the patent positioning is inaccurate, and the clamping efficiency is low.
实用新型内容Utility model content
本实用新型的目的是提供一种支架焊接工装结构,解决了现有技术中的工装垂直定位不准、装夹不可靠、焊接后变形严重、焊接过程中的装夹效率低,很难满足自动化焊接生产的要求的技术问题。The purpose of this utility model is to provide a bracket welding tooling structure, which solves the inaccurate vertical positioning of the tooling in the prior art, unreliable clamping, serious deformation after welding, low clamping efficiency in the welding process, and it is difficult to meet the requirements of automation. Technical issues of welding production requirements.
一种支架焊接工装结构,包括基础梁、多个定位机构和多个活动机构,所述定位机构、活动机构交错间隔安装在基础梁,每个定位机构与其相邻的活动机构相互配合组成一个夹紧单元。A bracket welding tooling structure, comprising a foundation beam, a plurality of positioning mechanisms and a plurality of movable mechanisms, the positioning mechanisms and movable mechanisms are installed on the foundation beam at staggered intervals, and each positioning mechanism cooperates with its adjacent movable mechanism to form a clip tight unit.
在上述技术方案的基础上,本实用新型还可以做如下改进:On the basis of the above technical solution, the utility model can also be improved as follows:
进一步地,所述定位机构包括固定定位块和中央定位块,所述固定定位块分别安装基础梁两侧,所述中央定位块安装在基础梁上,且中央定位块的中心线、固定定位块的中心线一致,采用本步的有益效果是两个固定定位块是与活动机构相互配合,中央定位块是对待焊接部件进行定位。Further, the positioning mechanism includes a fixed positioning block and a central positioning block, the fixed positioning blocks are respectively installed on both sides of the foundation beam, the central positioning block is installed on the foundation beam, and the center line of the central positioning block, the fixed positioning block The center line of the center line is consistent, and the beneficial effect of adopting this step is that the two fixed positioning blocks cooperate with the movable mechanism, and the central positioning block is for positioning the parts to be welded.
进一步地,所述固定定位块外侧自上而下间隔设置有两块第一凸起,所述中央定位块外侧自上而下间隔设置有两块第二凸起,采用本步的有益效果是利用凸起起到支撑作用,用于承载待焊接部件。Further, two first protrusions are arranged at intervals from top to bottom on the outer side of the fixed positioning block, and two second protrusions are arranged at intervals from top to bottom on the outer side of the central positioning block. The beneficial effect of adopting this step is The protrusions are used to support the parts to be welded.
进一步地,所述第二凸起上设置有定位销,采用本步的有益效果是定位销与带焊接部件的中心孔配合,能够起到固定作用。Further, the second protrusion is provided with a positioning pin, and the beneficial effect of adopting this step is that the positioning pin cooperates with the center hole of the welded part to play a fixing role.
进一步地,所述活动机构包括滑台气缸、推拉杆和滑块;所述基础梁底部间隔安装有两根导轨,所述滑台气缸的活塞固定在基础梁下方,且滑台气缸的缸体下方连接有推拉杆,所述推拉杆两端安装活动定位块,所述活动定位块内侧设置有滑块,所述滑块与所述导轨相互配合,采用本步的有益效果是通过滑块沿着导轨运动,从而保证活动定位块与固定定位块能够相互配合,完成部件的夹紧。Further, the movable mechanism includes a sliding table cylinder, a push-pull rod and a slider; two guide rails are installed at intervals on the bottom of the foundation beam, the piston of the sliding table cylinder is fixed under the foundation beam, and the cylinder body of the sliding table cylinder The bottom is connected with a push-pull rod, and movable positioning blocks are installed at both ends of the push-pull rod, and a slider is arranged inside the movable positioning block, and the slider cooperates with the guide rail. Move along the guide rail, so as to ensure that the movable positioning block and the fixed positioning block can cooperate with each other to complete the clamping of the components.
进一步地,所述活动定位块的外侧自上而下间隔设置有两块第三凸起,所述第三凸起与所述第一凸起相对应,且第三凸起的下表面安装有橡胶压块。Further, two third protrusions are arranged at intervals from top to bottom on the outer side of the movable positioning block, the third protrusions correspond to the first protrusions, and the lower surface of the third protrusions is installed with Rubber briquetting.
进一步地,所述基础梁外侧设置有旋转轴支撑件,所述旋转轴支撑件的数目、定位机构的数目和活动机构的数目一致。Further, the outer side of the foundation beam is provided with rotating shaft supports, and the number of the rotating shaft supports, the number of positioning mechanisms and the number of movable mechanisms are consistent.
本实用新型的有益效果:The beneficial effects of the utility model:
本实用新型提供一种支架焊接工装结构,其中定位机构用于放置待焊接部件,而活动机构和定位机构相互配合可以完成待焊接部件的夹紧;本实用新型采用多点夹紧,能够保证定位准确;本实用新型可以一次性夹紧多个部件,以此提高工作效率。The utility model provides a bracket welding tooling structure, wherein the positioning mechanism is used to place the parts to be welded, and the movable mechanism and the positioning mechanism cooperate with each other to complete the clamping of the parts to be welded; the utility model adopts multi-point clamping, which can ensure the positioning Accurate; the utility model can clamp multiple parts at one time, so as to improve work efficiency.
附图说明Description of drawings
为了更清楚地说明本实用新型具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation of the utility model or the technical solutions in the prior art, the accompanying drawings that need to be used in the description of the specific implementation or the prior art will be briefly introduced below. Obviously, the following descriptions The accompanying drawings are some implementations of the utility model, and those skilled in the art can also obtain other drawings according to these drawings without any creative work.
图1为本实用新型具体实施例所述的一种支架焊接工装结构的主视图;Fig. 1 is the front view of a kind of support welding frock structure described in the specific embodiment of the utility model;
图2为本实用新型具体实施例所述的一种支架焊接工装结构的轴侧图;Fig. 2 is an axonometric view of a bracket welding tooling structure described in a specific embodiment of the present invention;
图3为本实用新型具体实施例所述的一种支架焊接工装结构的剖视图;Fig. 3 is a cross-sectional view of a bracket welding tooling structure described in a specific embodiment of the present invention;
图4为本实用新型具体实施例所述的一种支架焊接工装结构的左视图;Fig. 4 is a left view of a bracket welding tooling structure described in a specific embodiment of the present invention;
附图标记:Reference signs:
1-基础梁;2-定位机构;3-活动机构;4-主动转接盘;1- foundation beam; 2- positioning mechanism; 3- movable mechanism; 4- active transfer plate;
201-固定定位块;202-中央定位块;203-第一凸起;204-第二凸起;205-定位销;201-fixed positioning block; 202-central positioning block; 203-first protrusion; 204-second protrusion; 205-locating pin;
301-滑台气缸;302-推拉杆;303-滑块;304-导轨;305-活动定位块;306-第三凸起;307-橡胶压块;308-旋转轴支撑件。301-slide table cylinder; 302-push-pull rod; 303-slider; 304-guide rail; 305-movable positioning block; 306-the third protrusion; 307-rubber pressure block;
具体实施方式Detailed ways
下面将结合附图对本实用新型技术方案的实施例进行详细的描述。以下实施例仅用于更加清楚地说明本实用新型的技术方案,因此只作为示例,而不能以此来限制本实用新型的保护范围。Embodiments of the technical solutions of the present utility model will be described in detail below in conjunction with the accompanying drawings. The following examples are only used to illustrate the technical solutions of the present utility model more clearly, so they are only examples, and should not be used to limit the protection scope of the present utility model.
需要注意的是,除非另有说明,本申请使用的技术术语或者科学术语应当为本实用新型所属领域技术人员所理解的通常意义。It should be noted that, unless otherwise specified, the technical terms or scientific terms used in this application shall have the usual meanings understood by those skilled in the art to which the present invention belongs.
在本申请的描述中,需要理解的是,术语“中心”、“上”、“下”、“竖直”、“水平”、“前”、“后”、“顶”、“底”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of this application, it is to be understood that the terms "center", "upper", "lower", "vertical", "horizontal", "front", "rear", "top", "bottom", etc. The orientation or positional relationship indicated is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, use a specific Azimuth configuration and operation, therefore, should not be construed as limiting the invention.
此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。在本发明的描述中,“多个”的含义是两个以上,除非另有明确具体的限定;In addition, the terms "first", "second", etc. are used for descriptive purposes only, and should not be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined;
在本申请中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In this application, terms such as "installation", "connection", "connection" and "fixation" should be interpreted in a broad sense, for example, it can be a fixed connection or a detachable connection, unless otherwise clearly specified and limited. , or integrated; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model according to specific situations.
实施例Example
如图1所示,本实用新型所提供的一种支架焊接工装结构,包括基础梁1、多个定位机构2和多个活动机构3,所述定位机构2、活动机构3交错间隔安装在基础梁1,每个定位机构2与其相邻的活动机构3相互配合组成一个夹紧单元;本实用新型是克服现有工装垂直定位不准、装夹不可靠、焊接后变形严重、焊接过程中的装夹效率低,很难满足自动化焊接生产的要求的缺点;本实用新型待加工的部件由两根方管和一根旋转轴组成,旋转轴的两端与方管零件连接并进行焊接,方管与旋转轴的垂直关系、两根方管间的平行关系要有效保证,该支架焊接工装要求实现对支架零件焊接工作站中应用时的焊接装夹问题,并有效实现旋转轴与两侧方管连接处的焊接。As shown in Figure 1, a bracket welding tooling structure provided by the utility model includes a foundation beam 1, a plurality of positioning mechanisms 2 and a plurality of movable mechanisms 3, and the positioning mechanisms 2 and movable mechanisms 3 are installed on the foundation at staggered intervals. Beam 1, each positioning mechanism 2 and its adjacent movable mechanism 3 cooperate with each other to form a clamping unit; the utility model overcomes the inaccurate vertical positioning of the existing tooling, unreliable clamping, serious deformation after welding, and problems in the welding process. The clamping efficiency is low, and it is difficult to meet the shortcomings of the requirements of automatic welding production; the parts to be processed in the utility model are composed of two square tubes and a rotating shaft, and the two ends of the rotating shaft are connected with the square tube parts and welded. The vertical relationship between the tube and the rotation axis and the parallel relationship between the two square tubes must be effectively guaranteed. The bracket welding tooling is required to realize the welding clamping problem when applied to the bracket part welding workstation, and effectively realize the rotation axis and the square tubes on both sides. Welding of joints.
本实用新型有还设置有主动转接盘4,主动转接盘安装在基础梁的端部,与翻转变位机相连,完成一侧焊接后,变位机翻转180°进行另一侧的焊接。The utility model is also equipped with an active adapter plate 4, which is installed at the end of the foundation beam and connected with the turning positioner. After welding on one side, the positioner turns over 180° to weld on the other side .
本实用新型定位机构和活动机构为多个,保证工装可以一次装夹、定位3个支架零件,并能够配合翻转变位机实现对支架方管与旋转轴双侧位置的焊接。The utility model has a plurality of positioning mechanisms and movable mechanisms, which ensures that the tooling can clamp and position 3 bracket parts at one time, and can cooperate with the turning positioner to realize the welding of the bracket square tube and the bilateral positions of the rotating shaft.
其中,所述定位机构2包括固定定位块201和中央定位块202,所述固定定位块201分别安装基础梁1两侧,所述中央定位块202安装在基础梁1上,且中央定位块202的中心线、固定定位块201的中心线一致,本实用新型中的定位机构2中的定位块分为两个,固定定位块201和活动机构3相互配合完成夹紧;而中央定位块202用于对开孔的方管进行定位。Wherein, the positioning mechanism 2 includes a fixed positioning block 201 and a central positioning block 202, the fixed positioning block 201 is respectively installed on both sides of the foundation beam 1, the central positioning block 202 is installed on the foundation beam 1, and the central positioning block 202 The center line of the fixed positioning block 201 is the same, the positioning block in the positioning mechanism 2 in the utility model is divided into two, the fixed positioning block 201 and the movable mechanism 3 cooperate with each other to complete the clamping; and the central positioning block 202 is used It is used for positioning the square pipe with holes.
如图所示,所述固定定位块201外侧自上而下间隔设置有两块第一凸起203,所述中央定位块202外侧自上而下间隔设置有两块第二凸起204,本实用新型中的第一凸起和第二凸起是矩形块,这样能够保证夹紧和定位时,结构能够稳定,同时方管不会发生偏移。As shown in the figure, two first protrusions 203 are arranged at intervals from top to bottom on the outer side of the fixed positioning block 201, and two second protrusions 204 are arranged at intervals from top to bottom on the outer side of the central positioning block 202. The first protrusion and the second protrusion in the utility model are rectangular blocks, which can ensure that the structure can be stable during clamping and positioning, and at the same time, the square tube will not be shifted.
本实用新型基础梁1上装有多个固定定位块201,方管下表面由固定定位块201的第一凸起上表面定位;也可以在固定定位块201下方的凸起上装有橡胶垫,起辅助支撑作用;中央定位块202的第二凸起204上分别装有定位销205,与方管的中间孔作用,实现定位。旋转轴由旋转轴支撑件308辅助定位。A plurality of fixed positioning blocks 201 are housed on the foundation beam 1 of the utility model, and the lower surface of the square tube is positioned by the first raised upper surface of the fixed positioning block 201; Auxiliary support function; the second protrusion 204 of the central positioning block 202 is respectively equipped with positioning pins 205, which interact with the middle hole of the square pipe to realize positioning. The rotation axis is assisted in positioning by the rotation axis support 308 .
如图所示,所述第二凸起204上设置有定位销205,定位销205与带焊接部件的中心孔配合,能够起到固定作用。As shown in the figure, the second protrusion 204 is provided with a positioning pin 205, and the positioning pin 205 cooperates with the center hole of the welded part to play a fixing role.
如图所示,所述活动机构3包括滑台气缸301、推拉杆302和滑块303;所述基础梁1底部间隔安装有两根导轨304,所述滑台气缸301的活塞固定在基础梁1下方,且滑台气缸301的缸体下方连接有推拉杆302,所述推拉杆302两端安装活动定位块305,所述活动定位块305内侧设置有滑块303,所述滑块303与所述导轨304相互配合,本实用新型中的当滑台气缸301运动是,块沿着导轨运动,从而保证活动定位块与固定定位块能够相互配合,完成部件的夹紧。As shown in the figure, the movable mechanism 3 includes a sliding table cylinder 301, a push-pull rod 302 and a slider 303; two guide rails 304 are installed at intervals on the bottom of the foundation beam 1, and the piston of the sliding table cylinder 301 is fixed on the foundation beam. 1 below, and a push-pull rod 302 is connected below the cylinder block of the slide table cylinder 301, movable positioning blocks 305 are installed at both ends of the push-pull rod 302, and a slider 303 is arranged inside the movable positioning block 305, and the slider 303 and The guide rails 304 cooperate with each other. When the slide table cylinder 301 moves in the utility model, the blocks move along the guide rails, thereby ensuring that the movable positioning block and the fixed positioning block can cooperate with each other to complete the clamping of the parts.
当滑台气缸9工作时,气缸通过推拉杆302带动活动定位块305沿导轨304移动,橡胶压块307逐渐压向方管,实现对支架零件的压紧When the sliding table cylinder 9 is working, the cylinder drives the movable positioning block 305 to move along the guide rail 304 through the push-pull rod 302, and the rubber pressing block 307 gradually presses against the square tube to realize the compression of the bracket parts
如图所示,所述活动定位块305的外侧自上而下间隔设置有两块第三凸起306,所述第三凸起306与所述第一凸起203相对应,且第三凸起306的下表面安装有橡胶压块307。As shown in the figure, two third protrusions 306 are arranged at intervals from top to bottom on the outer side of the movable positioning block 305, the third protrusions 306 correspond to the first protrusions 203, and the third protrusions A rubber pressing block 307 is installed on the lower surface of the lifter 306 .
如图所示,所述基础梁1外侧设置有旋转轴支撑件308,所述旋转轴支撑件308的数目、定位机构2的数目和活动机构3的数目一致,旋转轴由旋转轴支撑件308辅助定位。As shown in the figure, the outer side of the foundation beam 1 is provided with a rotating shaft support 308, the number of the rotating shaft supporting 308, the number of the positioning mechanism 2 and the number of the movable mechanism 3 are consistent, and the rotating shaft is controlled by the rotating shaft supporting member 308. Auxiliary positioning.
本实用新型的说明书中,说明了大量具体细节。然而,能够理解,本实用新型的实施例可以在没有这些具体细节的情况下实践。在一些实例中,并未详细示出公知的方法、结构和技术,以便不模糊对本说明书的理解。In the description of the utility model, a large number of specific details have been explained. However, it is understood that embodiments of the invention may be practiced without these specific details. In some instances, well-known methods, structures and techniques have not been shown in detail in order not to obscure the understanding of this description.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, descriptions referring to the terms "one embodiment", "some embodiments", "example", "specific examples", or "some examples" mean that specific features described in connection with the embodiment or example , structures, materials or features are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the described specific features, structures, materials or characteristics may be combined in any suitable manner in any one or more embodiments or examples. In addition, those skilled in the art can combine and combine different embodiments or examples and features of different embodiments or examples described in this specification without conflicting with each other.
最后应说明的是:以上各实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述各实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的范围,其均应涵盖在本实用新型的权利要求和说明书的范围当中。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present utility model, and are not intended to limit it; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand : It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements to some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions depart from the various embodiments of the present invention The scope of the technical solution shall be included in the scope of the claims and description of the present utility model.
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