CN209379107U - A high-efficiency sand mill without screen - Google Patents
A high-efficiency sand mill without screen Download PDFInfo
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- CN209379107U CN209379107U CN201821568763.6U CN201821568763U CN209379107U CN 209379107 U CN209379107 U CN 209379107U CN 201821568763 U CN201821568763 U CN 201821568763U CN 209379107 U CN209379107 U CN 209379107U
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- 239000004576 sand Substances 0.000 title claims abstract description 29
- 238000000926 separation method Methods 0.000 claims abstract description 25
- 239000010865 sewage Substances 0.000 claims abstract description 11
- 210000004907 gland Anatomy 0.000 claims abstract description 8
- 238000007599 discharging Methods 0.000 claims 3
- 238000007789 sealing Methods 0.000 abstract description 4
- 239000000463 material Substances 0.000 description 19
- 239000002245 particle Substances 0.000 description 18
- 238000000227 grinding Methods 0.000 description 11
- 230000007613 environmental effect Effects 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
本实用新型公开了一种无筛网高效砂磨机,排污口设置在缸盖上,缸盖设置在外筒体左端,外筒体内设有内筒体,内筒体左端连接有填砂口,主轴设置在内筒体内,主轴外侧设有轴套,轴套固定在外筒体内壁,转子压盖设置在主轴右端,非接触密封转子设置在主轴外侧,非接触密封定子设置在非接触密封转子外侧,非接触密封定子右端设有机械密封,驱动电机设置在外筒体上方,主轴右端连接有连接轴,连接轴外侧设有第一轴承,第二轴承设置在第一轴承右端,出料机械密封设置在第二轴承右端,机架设置在分离系统下方,地脚设置在机架下端,电接点压力表设置在外筒体上方,进料口通过连接管与外筒体相连接,出料口设置在分离系统外侧。
The utility model discloses a high-efficiency sand mill without a screen. The sewage outlet is arranged on the cylinder head, the cylinder head is arranged on the left end of the outer cylinder, the outer cylinder is provided with an inner cylinder, and the left end of the inner cylinder is connected with a sand filling port. The main shaft is set in the inner cylinder, the outer side of the main shaft is provided with a shaft sleeve, the shaft sleeve is fixed on the inner wall of the outer cylinder, the rotor gland is set at the right end of the main shaft, the non-contact sealing rotor is set outside the main shaft, and the non-contact sealing stator is set outside the non-contact sealing rotor The right end of the non-contact seal stator is provided with a mechanical seal, the driving motor is arranged above the outer cylinder, the right end of the main shaft is connected with a connecting shaft, the outer side of the connecting shaft is provided with a first bearing, the second bearing is arranged at the right end of the first bearing, and the discharge mechanical seal is provided At the right end of the second bearing, the frame is set under the separation system, the feet are set at the lower end of the frame, the electric contact pressure gauge is set above the outer cylinder, the feed inlet is connected with the outer cylinder through a connecting pipe, and the discharge outlet is set at Separate the outside of the system.
Description
技术领域technical field
本实用新型涉及一种物料研磨设备技术领域,具体是一种无筛网高效砂磨机。The utility model relates to the technical field of material grinding equipment, in particular to a high-efficiency sand mill without a screen.
背景技术Background technique
砂磨机目前物料适应性最广、最为先进、效率最高的研磨设备,研磨腔最为狭窄,拨杆间隙最小,研磨能量最密集,配合高性能的冷却系统和自动控制系统,可实现物料连续加工连续出料,极大的提高了生产效率。The sand mill is currently the grinding equipment with the widest material adaptability, the most advanced, and the highest efficiency. The grinding chamber is the narrowest, the gap between the levers is the smallest, and the grinding energy is the most intensive. With the high-performance cooling system and automatic control system, it can realize continuous processing of materials. Continuous discharge greatly improves production efficiency.
现有的砂磨机效率较低,粒径较大的颗粒容易从出料口中流出,能量利用率较低;现有的研磨机中的机封与研磨介质经常接触,机封寿命较低,生产成本大;现有的研磨机较大粒径的物料能够从出料口排出,产品质量不稳定;现有的研磨机上存在较多的易损件,容易对设备进行更换部件,环保性能较低。The efficiency of the existing sand mill is low, the particles with larger particle size are easy to flow out from the discharge port, and the energy utilization rate is low; the mechanical seal in the existing grinding machine is in frequent contact with the grinding medium, and the life of the mechanical seal is low. The production cost is high; the material with larger particle size can be discharged from the outlet of the existing grinding machine, and the product quality is unstable; there are many wearing parts on the existing grinding machine, and it is easy to replace parts of the equipment, and the environmental protection performance is relatively low. Low.
实用新型内容Utility model content
本实用新型的目的在于提供一种无筛网高效砂磨机,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a screenless high-efficiency sand mill to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种无筛网高效砂磨机,包括小推车、排污口、缸盖、填砂口、转子压盖、内筒体、主轴、外筒体、第一棒销、轴套、第二棒销、电接点压力表、进料口、非接触密封转子、非接触密封定子、机械密封、驱动电机、第一轴承、第二轴承、出料机械密封、出料口、机架、地脚和分离系统,所述小推车设置在装置的左下角,所述排污口设置在缸盖上,所述缸盖设置在外筒体左端,所述外筒体内设有内筒体,所述内筒体左端连接有填砂口,所述主轴设置在内筒体内,主轴外侧设有轴套,所述轴套固定在外筒体内壁,所述转子压盖设置在主轴右端,所述轴套外侧设有第一棒销和第二棒销,所述非接触密封转子设置在主轴外侧,所述非接触密封定子设置在非接触密封转子外侧,所述非接触密封定子右端设有机械密封,所述驱动电机设置在外筒体上方,所述主轴右端连接有连接轴,连接轴外侧设有第一轴承,所述第二轴承设置在第一轴承右端,所述出料机械密封设置在第二轴承右端,所述第一轴承、第二轴承和出料机械密封设置在分离系统内,所述机架设置在分离系统下方,所述地脚设置在机架下端,所述电接点压力表设置在外筒体上方,所述进料口通过连接管与外筒体相连接,所述出料口设置在分离系统外侧。In order to achieve the above purpose, the utility model provides the following technical solutions: a high-efficiency sand mill without a screen, including a trolley, a sewage outlet, a cylinder head, a sand filling port, a rotor gland, an inner cylinder, a main shaft, and an outer cylinder Body, first rod pin, shaft sleeve, second rod pin, electric contact pressure gauge, feed inlet, non-contact sealed rotor, non-contact sealed stator, mechanical seal, drive motor, first bearing, second bearing, discharge Mechanical seal, discharge port, frame, feet and separation system, the trolley is set at the lower left corner of the device, the sewage outlet is set on the cylinder head, the cylinder head is set at the left end of the outer cylinder, the An inner cylinder is arranged in the outer cylinder, and the left end of the inner cylinder is connected with a sand filling port. The main shaft is arranged in the inner cylinder, and a shaft sleeve is arranged outside the main shaft, and the shaft sleeve is fixed on the inner wall of the outer cylinder. The rotor The gland is arranged on the right end of the main shaft, the first rod pin and the second rod pin are arranged outside the sleeve, the non-contact sealed rotor is arranged outside the main shaft, and the non-contact sealed stator is arranged outside the non-contact sealed rotor. The right end of the non-contact sealing stator is provided with a mechanical seal, the drive motor is arranged above the outer cylinder, the right end of the main shaft is connected to a connecting shaft, the outer side of the connecting shaft is provided with a first bearing, and the second bearing is arranged at the right end of the first bearing , the discharge mechanical seal is arranged at the right end of the second bearing, the first bearing, the second bearing and the discharge mechanical seal are arranged in the separation system, the frame is arranged under the separation system, and the feet are arranged in At the lower end of the frame, the electric contact pressure gauge is arranged above the outer cylinder, the feed inlet is connected to the outer cylinder through a connecting pipe, and the discharge outlet is arranged outside the separation system.
作为本实用新型进一步的方案:小推车下端设有滑轮,滑轮上设有制动器,在小推车内装满以后,便于将小推车移走,利于放置新的小推车。As a further solution of the utility model: the lower end of the trolley is provided with a pulley, and the pulley is provided with a brake. After the trolley is full, it is convenient to remove the trolley and facilitate the placement of a new trolley.
作为本实用新型进一步的方案:排污口和填砂口上设有控制阀,便于人为的控制流量。As a further solution of the utility model: control valves are provided on the sewage discharge port and the sand filling port, which is convenient for artificially controlling the flow.
作为本实用新型进一步的方案:第二棒销上设有过滤装置,当物料经过分离装置时,粒径较小物料很容易流出,大粒径颗粒不容易流出。As a further solution of the utility model: the second rod pin is provided with a filter device, when the material passes through the separation device, the material with a smaller particle size is easy to flow out, and the particle with a larger particle size is not easy to flow out.
作为本实用新型再进一步的方案:主轴与轴套为转动连接,便于主轴的工作。As a further solution of the utility model: the main shaft and the shaft sleeve are connected in rotation, which facilitates the work of the main shaft.
与现有技术相比,本实用新型的有益效果是:效率增高,因为出料装置靠近主轴,当设备运行时,粒径较大颗粒靠近筒体内部,无法流出,只有达到一定细度,才能流出,能量利用率高;性能稳定,因为分离装置在棒销是一体,不会出现堵塞情况;机封寿命长,机封前面有一道非接触密封,研磨介质与机封接触不到;产品一致性好,因为只有达到一定粒径物料才能流出,因此产品一致性更好,产品质量稳定;因为设备基本上没有易损件,因此设备基本不会拆卸,一般不会产品废水,环保性能强。Compared with the prior art, the beneficial effect of the utility model is: the efficiency is increased, because the discharge device is close to the main shaft, when the equipment is running, the particles with larger particle diameters are close to the inside of the cylinder and cannot flow out, and only when they reach a certain fineness can they be Outflow, high energy utilization rate; stable performance, because the separation device is integrated with the rod pin, there will be no clogging; the mechanical seal has a long life, and there is a non-contact seal in front of the mechanical seal, the grinding medium and the mechanical seal cannot be contacted; the product is consistent Good performance, because only materials with a certain particle size can flow out, so the product consistency is better, and the product quality is stable; because the equipment basically has no wearing parts, the equipment will basically not be disassembled, and generally no product waste water, strong environmental performance.
附图说明Description of drawings
图1为一种无筛网高效砂磨机的结构示意图;Fig. 1 is a structural representation of a high-efficiency sand mill without screens;
图2为一种无筛网高效砂磨机的左视图;Fig. 2 is a left view of a high-efficiency sand mill without screen;
图3为一种无筛网高效砂磨机中第二棒销的结构示意图;Fig. 3 is a structural representation of the second bar pin in a high-efficiency sand mill without screen;
图4为一种无筛网高效砂磨机中非接触密封定子的结构示意图;Fig. 4 is a schematic structural view of a non-contact sealed stator in a high-efficiency sand mill without screens;
图5为一种无筛网高效砂磨机中非接触密封转子的结构示意图。Fig. 5 is a structural schematic diagram of a non-contact sealed rotor in a screenless high-efficiency sand mill.
图中:小推车1、排污口2、缸盖3、填砂口4、转子压盖5、内筒体6、主轴7、外筒体8、第一棒销9、轴套10、第二棒销11、电接点压力表12、进料口13、非接触密封转子14、非接触密封定子15、机械密封16、驱动电机17、第一轴承18、第二轴承19、出料机械密封20、出料口21、机架22、地脚23、分离系统24。In the figure: small trolley 1, sewage outlet 2, cylinder head 3, sand filling port 4, rotor gland 5, inner cylinder 6, main shaft 7, outer cylinder 8, first rod pin 9, shaft sleeve 10, second Two rod pins 11, electric contact pressure gauge 12, feed inlet 13, non-contact sealed rotor 14, non-contact sealed stator 15, mechanical seal 16, drive motor 17, first bearing 18, second bearing 19, discharge mechanical seal 20. Outlet 21, frame 22, feet 23, separation system 24.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1~5,本实用新型实施例中,一种无筛网高效砂磨机,包括小推车1、排污口2、缸盖3、填砂口4、转子压盖5、内筒体6、主轴7、外筒体8、第一棒销9、轴套10、第二棒销11、电接点压力表12、进料口13、非接触密封转子14、非接触密封定子15、机械密封16、驱动电机17、第一轴承18、第二轴承19、出料机械密封20、出料口21、机架22、地脚23和分离系统24,所述小推车1设置在装置的左下角,小推车1下端设有滑轮,滑轮上设有制动器,在小推车1内装满以后,便于将小推车1移走,利于放置新的小推车1,所述排污口2设置在缸盖3上,所述缸盖3设置在外筒体8左端,所述外筒体8内设有内筒体6,所述内筒体6左端连接有填砂口4,排污口2和填砂口4上设有控制阀,便于人为的控制流量,所述主轴7设置在内筒体6内,主轴7外侧设有轴套10,主轴7与轴套10为转动连接,便于主轴7的工作,所述轴套10固定在外筒体8内壁,所述转子压盖5设置在主轴7右端,所述轴套10外侧设有第一棒销9和第二棒销11,第二棒销11上设有过滤装置,当物料经过分离装置时,粒径较小物料很容易流出,大粒径颗粒不容易流出,第二棒销11是由几个组件组成,组件与组件之间有很小的间隙,起到分离作用,可以阻挡研磨介质流出,不影响物料正常流出,第二棒销11分离缝隙与主轴7的孔径向是是相通,轴向有密封件,防止物料轴向流动,所述非接触密封转子14设置在主轴7外侧,所述非接触密封定子15设置在非接触密封转子14外侧,所述非接触密封定子15右端设有机械密封16,所述驱动电机17设置在外筒体8上方,所述主轴7右端连接有连接轴,连接轴外侧设有第一轴承18,所述第二轴承19设置在第一轴承18右端,所述出料机械密封20设置在第二轴承19右端,所述第一轴承18、第二轴承19和出料机械密封20设置在分离系统24内,所述机架22设置在分离系统24下方,分离系统24,由主轴7、第一轴承18、第二轴承19、机械密封20等几个部分组成,分离系统24与7主轴之间靠销轴传动,分离系统24与主轴7之间有密封件,防止物料漏出,分离系统带调节装置,用于调节分离系统24与主轴7的同轴度,所述地脚23设置在机架22下端,所述电接点压力表12设置在外筒体8上方,所述进料口13通过连接管与外筒体8相连接,所述出料口21设置在分离系统24外侧。Please refer to Figures 1 to 5. In the embodiment of the utility model, a high-efficiency sand mill without a screen includes a trolley 1, a sewage outlet 2, a cylinder head 3, a sand filling port 4, a rotor gland 5, and an inner cylinder Body 6, main shaft 7, outer cylinder 8, first rod pin 9, shaft sleeve 10, second rod pin 11, electric contact pressure gauge 12, feed port 13, non-contact sealed rotor 14, non-contact sealed stator 15, Mechanical seal 16, drive motor 17, first bearing 18, second bearing 19, discharge mechanical seal 20, discharge port 21, frame 22, anchor 23 and separation system 24, described trolley 1 is arranged on the device In the lower left corner of the trolley 1, a pulley is provided at the lower end of the trolley 1, and a brake is provided on the pulley. After the trolley 1 is full, it is convenient to remove the trolley 1 and facilitate the placement of a new trolley 1. The sewage discharge The port 2 is arranged on the cylinder head 3, the cylinder head 3 is arranged on the left end of the outer cylinder 8, the inner cylinder 6 is arranged inside the outer cylinder 8, and the left end of the inner cylinder 6 is connected with a sand filling port 4, and the sewage discharge There are control valves on the port 2 and the sand filling port 4, which is convenient for artificially controlling the flow rate. The main shaft 7 is arranged in the inner cylinder 6, and a shaft sleeve 10 is provided outside the main shaft 7. The main shaft 7 and the shaft sleeve 10 are connected in rotation. To facilitate the work of the main shaft 7, the shaft sleeve 10 is fixed on the inner wall of the outer cylinder 8, the rotor gland 5 is arranged at the right end of the main shaft 7, and the outer side of the shaft sleeve 10 is provided with a first pin 9 and a second pin 11, The second rod pin 11 is provided with a filtering device. When the material passes through the separation device, the material with a smaller particle size will flow out easily, and the particle with a larger particle size will not flow out easily. The second rod pin 11 is composed of several components. There is a small gap between them, which acts as a separation, can prevent the outflow of grinding media, and does not affect the normal outflow of materials. The separation gap of the second rod pin 11 is connected with the hole of the main shaft 7 in the radial direction, and there is a seal in the axial direction to prevent the material from Axial flow, the non-contact sealed rotor 14 is arranged outside the main shaft 7, the non-contact sealed stator 15 is arranged outside the non-contact sealed rotor 14, the right end of the non-contact sealed stator 15 is provided with a mechanical seal 16, the drive The motor 17 is arranged above the outer cylinder body 8, the right end of the main shaft 7 is connected with a connecting shaft, the outer side of the connecting shaft is provided with a first bearing 18, the second bearing 19 is arranged at the right end of the first bearing 18, and the discharge mechanical seal 20 Set on the right end of the second bearing 19, the first bearing 18, the second bearing 19 and the discharge mechanical seal 20 are set in the separation system 24, the frame 22 is set below the separation system 24, and the separation system 24 consists of a main shaft 7. The first bearing 18, the second bearing 19, and the mechanical seal 20 are composed of several parts. The separation system 24 and the 7 main shaft are driven by pin shafts. There is a seal between the separation system 24 and the main shaft 7 to prevent material leakage. The separation system has an adjustment device, which is used to adjust the coaxiality between the separation system 24 and the main shaft 7. The feet 23 are arranged at the lower end of the frame 22, the electric contact pressure gauge 12 is arranged above the outer cylinder 8, and the feed The port 13 is connected to the outer cylinder 8 through a connecting pipe, and the discharge port 21 is arranged outside the separation system 24 .
本实用新型的工作原理是:设备要先启动驱动电机17,当驱动电机17达到一定转速时,才能启动进料泵,驱动电机17通过三角带传动,带动棒销转动,棒销位于内筒体6内,物料从右侧进入,物料在内筒体6内部速度沿主轴7方向逐渐递减,当物料到达内筒体6内,经过两个第一棒销9分散后,物料粒径从内筒体6内部方向沿主轴7方向由大递减,由于过滤装置位置位于第二棒销11上,因此当物料经过分离装置时,粒径较小物料很容易流出,大粒径颗粒不容易流出,本实用新型效率增高,因为出料装置靠近主轴7,当设备运行时,粒径较大颗粒靠近内筒体6内部,无法流出,只有达到一定细度,才能流出,能量利用率高;性能稳定,因为分离装置在棒销是一体,不会出现堵塞情况;机封寿命长,机封前面有一道非接触密封,研磨介质与机封接触不到;产品一致性好,因为只有达到一定粒径物料才能流出,因此产品一致性更好,产品质量稳定;因为设备基本上没有易损件,因此设备基本不会拆卸,一般不会产品废水,环保性能强。The working principle of the utility model is: the equipment must first start the drive motor 17, and when the drive motor 17 reaches a certain speed, the feed pump can be started, and the drive motor 17 is driven by a V-belt to drive the pin to rotate, and the pin is located in the inner cylinder 6, the material enters from the right side, and the speed of the material inside the inner cylinder 6 gradually decreases along the direction of the main shaft 7. When the material reaches the inner cylinder 6, after being dispersed by the two first pins 9, the particle size of the material from the inner cylinder The internal direction of the body 6 decreases from large to large along the direction of the main shaft 7. Since the filter device is located on the second rod pin 11, when the material passes through the separation device, the material with a smaller particle size is easy to flow out, and the particle with a large particle size is not easy to flow out. The efficiency of the utility model is increased, because the discharge device is close to the main shaft 7. When the equipment is running, the larger particles are close to the inside of the inner cylinder 6 and cannot flow out. Only when they reach a certain fineness can they flow out. The energy utilization rate is high; the performance is stable, Because the separation device is integrated with the rod pin, there will be no clogging; the mechanical seal has a long service life, and there is a non-contact seal in front of the mechanical seal, so that the grinding medium cannot be in contact with the mechanical seal; the product consistency is good, because only materials reaching a certain particle size It can only flow out, so the product consistency is better, and the product quality is stable; because the equipment basically has no wearing parts, the equipment will basically not be disassembled, and generally there will be no product waste water, and the environmental protection performance is strong.
尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art can modify the technical solutions described in the aforementioned embodiments, or perform equivalent replacements for some of the technical features. Within the spirit and principles of the utility model, any modification, equivalent replacement, improvement, etc., should be included in the protection scope of the utility model.
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CN110947470B (en) * | 2018-09-26 | 2024-05-14 | 安徽儒特实业有限公司 | Screen-free efficient sand mill |
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Address after: 234200 Economic Development Zone (North District), Lingbi County, Suzhou City, Anhui Province Patentee after: Anhui Rute Intelligent Equipment Co.,Ltd. Country or region after: China Address before: 234200 Economic Development Zone (North District), Lingbi County, Suzhou City, Anhui Province Patentee before: Anhui Rute Industrial Co.,Ltd. Country or region before: China |