CN209371866U - A kind of tube bundle support structure of shell-and-tube heat exchanger - Google Patents

A kind of tube bundle support structure of shell-and-tube heat exchanger Download PDF

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CN209371866U
CN209371866U CN201821776434.0U CN201821776434U CN209371866U CN 209371866 U CN209371866 U CN 209371866U CN 201821776434 U CN201821776434 U CN 201821776434U CN 209371866 U CN209371866 U CN 209371866U
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tube
heat exchanger
cyclone
annulus
pipe
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黄德斌
钟嘉恒
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Foshan University
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Foshan University
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Abstract

The utility model discloses a kind of tube bundle support structures of shell-and-tube heat exchanger, including being located at the annulus of support construction periphery and the cyclone pipe being located in annulus, the square arrangement of cyclone pipe, it is welded to connect between adjacent cyclone pipe by steel disc, it is welded to connect between the cyclone pipe and annulus of annulus by steel disc, adjacent 4 cyclone pipes and the steel disc of connection surround jointly can the through-hole that passes through of heat exchanger tube, and the outer wall of adjacent 4 cyclone pipes and the outer wall of heat exchanger tube are tangent, the heat exchanger tube for passing through through-hole is clamped, the support of exchange heat pipe is formed.Meanwhile cyclone pipe also passes through for fluid, fluid generates eddy flow after flowing through cyclone pipe, so that nearly wall intracorporal to shell and remote wall fluid generate metathesis, increases shell-side fluid heat transfer coefficient, improves total heat exchange efficiency.In addition, shell-side fluid can also flow through in the gap between cyclone pipe and heat exchanger tube, shell-side fluid is axially flowed along heat exchanger tube, generates induced vibration when avoiding fluid transversal flow heat-exchanging tube bundle.

Description

一种管壳式换热器的管束支撑结构A tube bundle support structure for a shell and tube heat exchanger

技术领域technical field

本实用新型属于传热设备领域,涉及一种管壳式换热器的管束支撑结构。The utility model belongs to the field of heat transfer equipment, and relates to a tube bundle support structure of a shell-and-tube heat exchanger.

背景技术Background technique

现有技术中的管壳式换热器通常设置的弓形折流板,其作为对换热管起支撑作用的部件,通常由钢板加工而成,呈弓形,弓形是由圆形切掉1/4至1/3部分而成,流体从缺口部位通过,在弓形折流板上设管孔供换热管穿过,从而对换热管起支撑作用,若干折流板沿轴向等间距布置,相邻两块折流板的缺口方向相反,壳程流体从上下缺口或左右缺口交替流过,呈“S”形流动,但这样的流动方式容易产生流动死角,传热面积无法被充分利用,因而壳程传热系数低、易结垢、流体阻力大,而且当流体横向流过管束时,还可能使管子产生诱导振动,破坏管子与管板连接的可靠性。The shell-and-tube heat exchangers in the prior art are usually provided with arcuate baffles, which, as a component supporting the heat exchange tubes, are usually made of steel plates and have an arcuate shape. It is made of 4 to 1/3 parts, the fluid passes through the gap, and the arcuate baffles are provided with tube holes for the heat exchange tubes to pass through, so as to support the heat exchange tubes, and several baffles are arranged at equal distances in the axial direction. , the gaps of the two adjacent baffles are in opposite directions, and the shell-side fluid flows through the upper and lower gaps or the left and right gaps alternately, flowing in an "S" shape, but such a flow method is prone to flow dead corners, and the heat transfer area cannot be fully utilized. Therefore, the shell-side heat transfer coefficient is low, it is easy to scale, and the fluid resistance is large, and when the fluid flows laterally through the tube bundle, it may cause the tube to induce vibration and destroy the reliability of the connection between the tube and the tube sheet.

实用新型内容Utility model content

为了克服现有技术中存在的不足,本实用新型提供一种管壳式换热器的管束支撑结构,所述管束支撑结构的设计,不仅使换热器的换热管束得到支撑,而且使得换热器壳程流体沿换热管轴向流动,避免流体横向流动时对管束的冲击,减轻换热管束的振动,减小壳程流动阻力。所述管束支撑结构中旋流管的设计,除了对换热管起到支撑作用外,还可供流体通过,在流体流经旋流管后产生旋流,从而对壳体内的近壁和远壁流体产生置换作用,强化了壳程流体的传热,提高了换热器总的换热效率。In order to overcome the deficiencies in the prior art, the utility model provides a tube bundle support structure of a shell and tube heat exchanger. The design of the tube bundle support structure not only supports the heat exchange tube bundles of the heat exchanger, but also makes the heat exchange tube bundles of the heat exchanger supported. The shell side fluid of the heat exchanger flows along the axial direction of the heat exchange tubes, avoiding the impact on the tube bundles when the fluid flows laterally, reducing the vibration of the heat exchange tube bundles and reducing the flow resistance on the shell side. The design of the swirl tubes in the tube bundle support structure not only supports the heat exchange tubes, but also allows the fluid to pass through. The wall fluid produces a displacement effect, which strengthens the heat transfer of the shell-side fluid and improves the overall heat exchange efficiency of the heat exchanger.

本实用新型解决其技术问题的解决方案是:一种管壳式换热器的管束支撑结构,包括设在支撑结构外围的圆环和设在圆环内的若干旋流管,所述旋流管呈正方形排列,所述旋流管的间距等于换热器中换热管的间距,相邻的所述旋流管之间通过钢片焊接连接,靠近圆环的旋流管与圆环之间通过钢片焊接连接,相邻的4个旋流管及其连接钢片共同围成可供换热器中的换热管穿过的通孔,且相邻的4个旋流管的外壁与所述换热管的外壁相切,对穿过通孔的换热管进行夹持,形成对换热管的支撑。The solution of the utility model to solve the technical problem is: a tube bundle support structure of a shell-and-tube heat exchanger, which includes a ring arranged on the periphery of the support structure and a number of swirl tubes arranged in the ring. The tubes are arranged in a square shape, the spacing of the swirling tubes is equal to the spacing of the heat exchange tubes in the heat exchanger, and the adjacent swirling tubes are welded by steel sheets. The four adjacent swirling tubes and their connecting steel sheets together form a through hole for the heat exchange tubes in the heat exchanger to pass through, and the outer walls of the four adjacent swirling tubes are connected by steel sheet welding. Tangent to the outer wall of the heat exchange tube, the heat exchange tube passing through the through hole is clamped to form a support for the heat exchange tube.

作为上述方案的进一步改进,所述旋流管包括圆管和设在圆管内部的旋流片,所述旋流片的高度与所述圆管的长度相等。As a further improvement of the above solution, the swirling tube includes a circular tube and a swirling sheet disposed inside the circular tube, and the height of the swirling sheet is equal to the length of the circular tube.

作为上述方案的进一步改进,所述圆管采用无缝钢管。As a further improvement of the above solution, the round pipe adopts seamless steel pipe.

作为上述方案的进一步改进,所述旋流片由宽度为所述圆管内径、长度为所述圆管长度的矩形钢片扭曲而成。As a further improvement of the above solution, the swirling sheet is formed by twisting a rectangular steel sheet whose width is the inner diameter of the circular tube and the length is the length of the circular tube.

作为上述方案的进一步改进,所述旋流片的中轴线与所述圆管的轴线相互重合。As a further improvement of the above solution, the central axis of the swirl vane and the axis of the circular tube coincide with each other.

作为上述方案的进一步改进,所述旋流片与所述圆管的连接方式为焊接。As a further improvement of the above solution, the connection between the swirl piece and the circular tube is welding.

作为上述方案的进一步改进,所述圆环的高度和旋流管的长度相等,可根据换热器的大小进行调整,范围值为10mm~100mm。As a further improvement of the above solution, the height of the ring is equal to the length of the swirling tube, which can be adjusted according to the size of the heat exchanger, and the range is 10 mm to 100 mm.

作为上述方案的进一步改进,所述旋流管的轴线与所述圆环轴线平行As a further improvement of the above solution, the axis of the swirling tube is parallel to the axis of the ring

作为上述方案的进一步改进,所述圆环采用钢材。As a further improvement of the above solution, the ring is made of steel.

本发明的有益效果是:本实用新型提供一种管壳式换热器的管束支撑结构,包括设在支撑结构外围的圆环和设在圆环内的若干旋流管,所述旋流管呈正方形排列,所述旋流管的间距等于换热器中换热管的间距,相邻的所述旋流管之间通过钢片焊接连接,靠近圆环的旋流管与圆环之间通过钢片焊接连接,相邻的4个旋流管及其连接钢片共同围成可供换热器中的换热管穿过的通孔,且相邻的4个旋流管的外壁与所述换热管的外壁相切,对穿过通孔的换热管进行有效夹持,形成对换热管的支撑。同时,旋流管还可供流体通过,流体还可从旋流管与换热管之间的空隙中流过,使得换热器壳程流体沿换热管轴向流动,避免了流体横向冲刷换热管束时产生诱导振动。流体流经旋流管后产生旋流,从而对壳体内的近壁和远壁流体产生置换作用,增大了壳程流体传热系数,提高总的换热效率。同时,流体在壳体内呈轴向流动,换热管内外流体可以设计成“纯逆流”流动形式,增大传热温差,从而提高总的换热系数。The beneficial effects of the present invention are as follows: the utility model provides a tube bundle support structure of a shell-and-tube heat exchanger, which includes a circular ring arranged on the periphery of the supporting structure and a plurality of swirl tubes arranged in the annular ring. Arranged in a square, the spacing of the swirling tubes is equal to the spacing of the heat exchange tubes in the heat exchanger, the adjacent swirling tubes are connected by steel sheet welding, and the swirling tubes close to the ring are connected with the ring. Through the welded connection of steel sheets, the adjacent four swirl tubes and their connecting steel sheets together form a through hole through which the heat exchange tubes in the heat exchanger can pass, and the outer walls of the adjacent four swirl tubes are connected to The outer walls of the heat exchange tubes are tangent to effectively clamp the heat exchange tubes passing through the through holes to form a support for the heat exchange tubes. At the same time, the swirling tube can also allow fluid to pass through, and the fluid can also flow through the gap between the swirling tube and the heat exchange tube, so that the shell-side fluid of the heat exchanger flows along the axial direction of the heat exchange tube, avoiding the lateral scouring of the fluid. Induced vibrations are generated when the heat pipe bundles. After the fluid flows through the swirl tube, a swirl flow is generated, which replaces the fluid in the near wall and the far wall in the shell, increases the heat transfer coefficient of the shell side fluid, and improves the overall heat exchange efficiency. At the same time, the fluid flows axially in the shell, and the fluid inside and outside the heat exchange tube can be designed to flow in the form of "pure countercurrent" to increase the heat transfer temperature difference, thereby improving the overall heat transfer coefficient.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单说明。显然,所描述的附图只是本实用新型的一部分实施例,而不是全部实施例,本领域的技术人员在不付出创造性劳动的前提下,还可以根据这些附图获得其他设计方案和附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly describes the accompanying drawings that are used in the description of the embodiments. Obviously, the described drawings are only a part of the embodiments of the present invention, but not all of the embodiments, and those skilled in the art can also obtain other design solutions and drawings according to these drawings without creative work.

图1是本实用新型的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present utility model;

附图标记:1、钢片;2、旋流管;3、旋流片;4、圆环;5、换热管;6、通孔。Reference numerals: 1, steel sheet; 2, swirl tube; 3, swirl sheet; 4, ring; 5, heat exchange tube; 6, through hole.

具体实施方式Detailed ways

以下将结合实施例和附图对本实用新型的构思、具体结构及产生的技术效果进行清楚、完整地描述,以充分理解本实用新型的目的、特征和效果。显然,所描述的实施例只是本实用新型的一部分实施例,而不是全部实施例,基于本实用新型的实施例,本领域的技术人员在不付出创造性劳动的前提下所获得的其他实施例,均属于本实用新型保护的范围。另外,文中所提到的所有连接关系,并非单指构件直接相接,而是指可根据具体实施情况,通过添加或减少连接辅件,来组成更优的连接结构。本发明创造中的各个技术特征,在不互相矛盾冲突的前提下可以交互组合。The concept, specific structure and technical effects of the present invention will be clearly and completely described below with reference to the embodiments and accompanying drawings, so as to fully understand the purpose, features and effects of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, those skilled in the art can obtain other embodiments without creative work, All belong to the protection scope of the present invention. In addition, all connection relationships mentioned in the text do not mean that the components are directly connected, but refer to a better connection structure that can be formed by adding or reducing connection accessories according to specific implementation conditions. Various technical features in the present invention can be combined interactively on the premise of not contradicting each other.

参照图1,一种管壳式换热器的管束支撑结构,包括设在支撑结构外围的圆环4和设在圆环4内的若干旋流管2,旋流管2呈正方形排列,旋流管2的间距等于换热器中换热管5的间距,相邻的所述旋流管2之间通过钢片1焊接连接,靠近圆环4的旋流管2与圆环4之间通过钢片1焊接连接,相邻的4个旋流管2及其连接钢片1共同围成可供换热器中的换热管5穿过的通孔6,且相邻的4个旋流管2的外壁与所述换热管5的外壁相切,使得4个旋流管2对穿过通孔6的换热管5进行有效夹持,形成对换热管5的支撑。Referring to Fig. 1, a tube bundle support structure of a shell and tube heat exchanger includes a ring 4 arranged on the periphery of the support structure and a plurality of swirl tubes 2 arranged in the ring 4. The swirl tubes 2 are arranged in a square, and the swirling The spacing of the flow tubes 2 is equal to the spacing of the heat exchange tubes 5 in the heat exchanger. The adjacent swirling tubes 2 are welded and connected by the steel sheet 1, and the swirling tubes 2 close to the ring 4 and the ring 4 are connected by welding. Through the welded connection of the steel sheets 1, the adjacent four swirl tubes 2 and their connecting steel sheets 1 together form a through hole 6 for the heat exchange tubes 5 in the heat exchanger to pass through, and the four adjacent swirl tubes 2 The outer wall of the flow tube 2 is tangent to the outer wall of the heat exchange tube 5 , so that the four swirling tubes 2 effectively clamp the heat exchange tube 5 passing through the through hole 6 to form a support for the heat exchange tube 5 .

旋流管2还可供流体通过,流体还可从旋流管2与换热管5之间的空隙中流过,使得换热器壳程流体沿换热管5轴向流动,避免了流体横向冲刷换热管5时产生诱导振动。流体流经旋流管2后产生旋流,从而对壳体内的近壁和远壁流体产生置换作用,增大了壳程流体传热系数,提高总的换热效率。同时,流体在壳体内呈轴向流动,换热管 5内外流体可以设计成“纯逆流”流动形式,增大传热温差,从而提高总的换热系数。在换热器中,所述支撑结构沿轴线等间距设置若干个,使得换热器中的壳程流体轴向流动过程中,流经旋流管2时会不断产生旋流,从而有效增大传热系数。The swirl tube 2 can also allow fluid to pass through, and the fluid can also flow through the gap between the swirl tube 2 and the heat exchange tube 5, so that the shell-side fluid of the heat exchanger flows axially along the heat exchange tube 5, avoiding the lateral flow of the fluid. Induced vibration occurs when the heat exchange tube 5 is flushed. After the fluid flows through the swirling tube 2, a swirling flow is generated, thereby replacing the fluid in the near wall and the far wall in the shell, increasing the heat transfer coefficient of the shell side fluid and improving the overall heat exchange efficiency. At the same time, the fluid flows axially in the shell, and the fluid inside and outside the heat exchange tube 5 can be designed to flow in a "pure countercurrent" flow form to increase the heat transfer temperature difference, thereby increasing the overall heat transfer coefficient. In the heat exchanger, several supporting structures are arranged at equal intervals along the axis, so that during the axial flow of the shell-side fluid in the heat exchanger, swirl flow will be continuously generated when flowing through the swirl tube 2, thereby effectively increasing the Heat transfer coefficient.

作为进一步优选的实施方式,所述旋流管2包括圆管和设在圆管内部的旋流片3,所述旋流片3的长度与所述圆管的长度相等。As a further preferred embodiment, the swirling tube 2 includes a circular tube and a swirling sheet 3 disposed inside the circular tube, and the length of the swirling sheet 3 is equal to the length of the circular tube.

作为进一步优选的实施方式,所述圆管采用无缝钢管。As a further preferred embodiment, the round pipe adopts a seamless steel pipe.

作为进一步优选的实施方式,所述旋流片3由宽度为所述圆管内径、长度为所述圆管长度的矩形钢片扭曲而成。As a further preferred embodiment, the swirling sheet 3 is formed by twisting a rectangular steel sheet whose width is the inner diameter of the circular tube and the length is the length of the circular tube.

作为进一步优选的实施方式,所述旋流片3的中轴线与所述旋流管2的轴线重合。As a further preferred embodiment, the central axis of the swirling sheet 3 coincides with the axis of the swirling tube 2 .

作为上述方案的进一步改进,所述旋流片3与所述圆管的连接方式为焊接。As a further improvement of the above solution, the connection mode of the swirl vane 3 and the circular tube is welding.

作为进一步优选的实施方式,所述旋流管2的长度为10mm~ 100mm,可根据换热器的大小而定,管壳式换热器越大,旋流管2 的长度越长。As a further preferred embodiment, the length of the swirling tube 2 is 10 mm to 100 mm, which can be determined according to the size of the heat exchanger. The larger the shell-and-tube heat exchanger, the longer the swirling tube 2 is.

作为进一步优选的实施方式,所述旋流管2的轴线与所述圆环4 的轴线平行。As a further preferred embodiment, the axis of the swirl tube 2 is parallel to the axis of the ring 4 .

作为进一步优选的实施方式,所述圆环4采用钢材。As a further preferred embodiment, the ring 4 is made of steel.

以上对本实用新型的较佳实施方式进行了具体说明,但本发明创造并不限于所述实施例,熟悉本领域的技术人员在不违背本实用新型精神的前提下还可作出种种的等同变型或替换,这些等同的变型或替换均包含在本申请权利要求所限定的范围内。The preferred embodiments of the present invention have been specifically described above, but the present invention is not limited to the embodiments, and those skilled in the art can make various equivalent modifications or variations without departing from the spirit of the present invention. Alternatives, these equivalent modifications or substitutions are all included within the scope defined by the claims of the present application.

Claims (9)

1. a kind of tube bundle support structure of shell-and-tube heat exchanger, which is characterized in that including be located at support construction periphery annulus and Several cyclone pipes being located in annulus, the square arrangement of cyclone pipe, the spacing of the cyclone pipe, which is equal in heat exchanger, changes The spacing of heat pipe is welded to connect between the adjacent cyclone pipe by steel disc, is led between the cyclone pipe and annulus of annulus Steel disc welded connecting is crossed, adjacent 4 cyclone pipes and its connection steel disc are surrounded jointly and passed through for the heat exchanger tube in heat exchanger Through-hole, and the outer wall of the outer wall and the heat exchanger tube of 4 adjacent cyclone pipes is tangent, presss from both sides to the heat exchanger tube for passing through through-hole It holds, forms the support of exchange heat pipe.
2. tube bundle support structure according to claim 1, which is characterized in that the cyclone pipe includes round tube and is arranged in circle Spinning disk inside pipe, the length of the spinning disk and the equal length of round tube.
3. tube bundle support structure according to claim 2, which is characterized in that the round tube uses seamless steel pipe.
4. tube bundle support structure according to claim 2, which is characterized in that the spinning disk is in the round tube by width Diameter, the rectangle steel disc that length is the round tube length distort.
5. tube bundle support structure according to claim 2, which is characterized in that the connection side of the spinning disk and the round tube Formula is welding.
6. tube bundle support structure according to claim 2, which is characterized in that the central axes of the spinning disk and the round tube Axis overlap.
7. tube bundle support structure according to claim 1, which is characterized in that the length of the cyclone pipe and the annulus Highly equal, value range is 10mm~100mm.
8. tube bundle support structure according to claim 1, which is characterized in that the axis of the cyclone pipe and the annulus axle Line is parallel.
9. tube bundle support structure according to claim 1, which is characterized in that the annulus uses steel.
CN201821776434.0U 2018-10-30 2018-10-30 A kind of tube bundle support structure of shell-and-tube heat exchanger Expired - Fee Related CN209371866U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109443073A (en) * 2018-10-30 2019-03-08 佛山科学技术学院 A kind of tube bundle support structure of shell-and-tube heat exchanger

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109443073A (en) * 2018-10-30 2019-03-08 佛山科学技术学院 A kind of tube bundle support structure of shell-and-tube heat exchanger

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