CN209353720U - A distributing machine pouring system for prefabricated building construction concrete - Google Patents
A distributing machine pouring system for prefabricated building construction concrete Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型属于建筑施工领域,主要涉及一种装配式建筑施工混凝土的布料机浇筑系统。The utility model belongs to the field of building construction, and mainly relates to a distributing machine pouring system for prefabricated building construction concrete.
背景技术Background technique
近年来装配式建筑工程得到了逐步的发展,而PC叠合板构件是装配式建筑的最主要构件,其安装面积大,而单块叠合板本身具有平面尺寸大而厚度小的特点,在施工中对叠合板做好保护措施防止板开裂尤为重要。In recent years, prefabricated construction projects have been gradually developed, and PC laminated board components are the most important components of prefabricated buildings, and their installation area is large, while the single laminated board itself has the characteristics of large plane size and small thickness. It is particularly important to take protective measures for the laminated boards to prevent the boards from cracking.
传统的非装配式建筑施工布料机直接放置在现浇楼板的梁或板面钢筋上,对应位置的模板底面做加固措施,而装配式建筑工程在安装叠合板后浇筑混凝作业时,叠合板板面不能直接承受布料机支腿的荷载,故浇筑混凝土时未采用布料机,直接使用在板面上挪动混凝土泵送的甭管浇筑,存在施工效率底下,对叠合板的安装质量也有影响。The traditional non-fabricated building construction placing machine is directly placed on the beam or slab surface reinforcement of the cast-in-place floor slab, and the bottom surface of the formwork at the corresponding position is reinforced. However, when the prefabricated construction project is pouring the concrete after installing the laminated slab, the laminated slab The slab surface cannot directly bear the load of the outriggers of the placing machine, so the placing machine is not used when pouring the concrete, and the concrete pump is directly used to move the concrete on the slab surface for pouring, which will lower the construction efficiency and affect the installation quality of the laminated slab.
因此,急需发明一种新的装配式建筑混凝土浇筑施工的布料机系统及浇筑方法,解决叠合板板面浇筑混凝土的布料难题,并且使得布料机的底座安装和固定操作简便,安全可靠。Therefore, there is an urgent need to invent a new distributing machine system and pouring method for prefabricated building concrete pouring construction, which can solve the problem of placing concrete on the laminated slab surface, and make the base installation and fixing of the distributing machine easy, safe and reliable.
实用新型内容Utility model content
本实用新型目的在于:针对上述存在的问题,提供一种装配式建筑施工混凝土的布料机系统及布料浇筑方法,减少布料机在布料过程中由于产生振动而对叠合板产生破坏,防止叠合板由于振动出现安装位置的错位从而影响后续工程质量,防止布料机的移动跑位。The purpose of the utility model is to: aim at the above-mentioned existing problems, provide a kind of prefabricated building construction concrete distributing machine system and material distributing pouring method, reduce the damage to the laminated slab due to the vibration generated by the distributing machine during the distributing process, and prevent the laminated slab from being damaged The dislocation of the installation position due to vibration will affect the quality of subsequent projects and prevent the movement of the distribution machine.
本实用新型的技术方案是这样的:The technical scheme of the utility model is as follows:
一种装配式建筑施工混凝土的布料机浇筑系统,包括布料机、安装底座;所述安装底座包括设置在楼板面上的横向安装架、竖向安装架、贴合设置在楼板面下方的模板,设置在模板下表面的固定架;所述竖向安装架压合在横向安装架上,从上至下利用连接杆依次穿过竖向安装架、横向安装架、楼板面的预留洞口、模板、固定架连接,竖向安装架上表面和固定架下表面采用紧固件紧固;所述连接杆外侧套装有圆筒安装在模板表面,所述圆筒高度高于楼板面的高度;所述布料机与安装底座可拆卸连接。在下层楼面开孔下方贴合模板,有利于后续的封堵施工,同时在开孔在下方设置固定架与楼面的安装架固定,利用反拉支撑进一步增加布料机工作的稳定性,减少浇筑施工中动荷载对作业层及下层预留洞口产生震动。在下层楼板开孔处的连接杆外部套装圆筒,使得该开孔在后续的浇筑封堵过程中不会对连接杆产生影响,方便连接杆拆卸。A distributing machine pouring system for prefabricated building construction concrete, including a distributing machine and an installation base; the installation base includes a horizontal installation frame arranged on the floor surface, a vertical installation frame, and a formwork arranged below the floor surface, The fixing frame arranged on the lower surface of the formwork; the vertical mounting frame is pressed on the horizontal mounting frame, and the connecting rod is used to pass through the vertical mounting frame, the horizontal mounting frame, the reserved opening on the floor surface, and the formwork from top to bottom. , fixed frame connection, the upper surface of the vertical mounting frame and the lower surface of the fixed frame are fastened by fasteners; the outside of the connecting rod is fitted with a cylinder installed on the surface of the formwork, and the height of the cylinder is higher than the height of the floor surface; The distributing machine and the installation base are detachably connected. Fitting the formwork under the opening on the lower floor is beneficial to the subsequent sealing construction. At the same time, a fixing frame is set below the opening to fix it with the mounting frame on the floor, and the anti-pull support is used to further increase the working stability of the distributing machine and reduce the During the pouring construction, the dynamic load will vibrate the reserved openings of the working layer and the lower layer. A cylinder is placed outside the connecting rod at the opening of the lower floor, so that the opening will not affect the connecting rod during the subsequent pouring and sealing process, which facilitates the removal of the connecting rod.
进一步地,所述横向安装架为工字钢,所述竖向安装架为槽钢,所述固定架为槽钢,所述连接杆为上下两端设置有螺纹的圆钢,从上至下利用连接杆依次穿过竖向安装架、横向安装架、楼板面的预留洞口、模板、固定架连接,竖向安装架上表面和固定架下表面采用螺帽紧固。利用竖向安装架对横向安装架进行压合,可提高安装底座的稳定性;利用圆钢贯穿可拆卸连接,能够实现布料装置的快速组装与拆卸,以提高工程效率。Further, the horizontal mounting frame is an I-beam, the vertical mounting frame is a channel steel, the fixing frame is a channel steel, and the connecting rod is a round steel threaded at the upper and lower ends, from top to bottom The connecting rods are used to pass through the vertical mounting frame, the horizontal mounting frame, the reserved opening on the floor surface, the formwork, and the fixing frame in sequence, and the upper surface of the vertical mounting frame and the lower surface of the fixing frame are fastened with nuts. Using the vertical mounting frame to press the horizontal mounting frame can improve the stability of the installation base; using the round steel through the detachable connection can realize the rapid assembly and disassembly of the material distribution device to improve engineering efficiency.
进一步地,所述安装底座的横向安装架的四角分别开设有插销座,所述布料机的立架底部的四角安装有插销套,与插销座位置相对应,将柱销插入到插销座与插销套中将安装底座与布料机连接固定。利用插销的方式可快速实现布料机与安装底座的固定。相较于横向固定,插销固定能够有效避免布料机在安装底座上的横向位移。Further, the four corners of the horizontal mounting frame of the installation base are respectively provided with bolt seats, and the four corners of the bottom of the vertical frame of the distribution machine are equipped with bolt sleeves corresponding to the positions of the bolt seats, and the pins are inserted into the bolt seats and the bolts. Connect and fix the installation base with the cloth machine in the sleeve. The fixing of the distribution machine and the installation base can be quickly realized by using the bolt. Compared with horizontal fixing, bolt fixing can effectively avoid the lateral displacement of the distribution machine on the installation base.
进一步地,所述横向安装架的两端底部设置有吸振装置,所述吸振装置为弹性底座,进一步对布料机进行减振。Further, the bottoms of both ends of the transverse installation frame are provided with vibration-absorbing devices, and the vibration-absorbing devices are elastic bases to further reduce the vibration of the distribution machine.
进一步地,所述立架的架身四周设置有支架座,所述支架座上固定安装有支架。Further, bracket seats are arranged around the frame body of the stand, and brackets are fixedly installed on the bracket seats.
进一步地,所述支架座和支架上开设有螺孔,通过螺栓固定。Further, the bracket seat and the bracket are provided with screw holes, and are fixed by bolts.
进一步地,所述支架底部包覆防滑套,进一步提高支撑的稳固效果。Furthermore, the bottom of the bracket is coated with an anti-slip sleeve, which further improves the stability of the support.
进一步地,所述布料机的立架高度为单层楼高的1.5倍到2倍之间,方便工人施工。Further, the stand height of the distributing machine is between 1.5 times and 2 times the height of a single-story building, which is convenient for workers to construct.
进一步地,所述圆筒为PVC管。Further, the cylinder is a PVC pipe.
利用上述布料机系统的浇筑方法,包括以下步骤:The pouring method utilizing the above-mentioned distributing machine system comprises the following steps:
S1、在装配式建筑楼面由下至上进行浇筑逐层施工,在需要浇筑的作业层楼面及下层楼板面的同一位置开孔留设施工洞口,洞口四面钢筋留茬作施工缝,将传统布料机的立架加高接长,利用起吊机将布料机通过作业层楼面的预留洞口放置于下层楼板面上;S1. On the floor of the prefabricated building, the pouring is carried out layer by layer from bottom to top, and the construction hole is left at the same position on the working layer floor and the lower floor surface that need to be poured, and the steel bars on all sides of the hole are left as construction joints. The vertical frame of the distributing machine is heightened and lengthened, and the distributing machine is placed on the lower floor through the reserved opening on the floor of the working floor by a hoist;
S2、在下层楼板面16的预留洞口处设置带有模板的安装底座,将模板贴合在预留洞口下方设置,利用安装底座对布料机1及模板进行安装固定;S2. Set an installation base with a formwork at the reserved opening of the lower floor surface 16, fit the formwork below the reserved opening, and use the installation base to install and fix the distributing machine 1 and the formwork;
S3、布料机在浇筑楼层浇筑混凝土完成;S3. The placing machine finishes pouring concrete on the pouring floor;
S4、浇筑完成后,布料机立架和安装底座拆除分离,塔吊将布料机吊离作业点,同时下层楼板面预留洞口的模板和钢筋恢复绑扎,利用作业层的混凝土来浇筑下层楼板面的预留洞口进行封堵。S4. After the pouring is completed, the vertical frame of the distributing machine and the installation base are dismantled and separated, and the tower crane lifts the distributing machine away from the operation point. At the same time, the formwork and steel bars of the reserved openings on the lower floor surface are restored and bound, and the concrete on the working layer is used to pour the lower floor surface. Reserve the hole for sealing.
以此方法向上逐层施工,同样在施工下一层板面混凝土时,对本层的预留洞口浇筑封堵。由于采用向上逐层施工,因此不会对下层楼板面产生破坏。In this way, the upward construction is carried out layer by layer, and when the next layer of slab concrete is constructed, the reserved openings of this layer are poured and blocked. Since it is constructed layer by layer upward, it will not damage the floor surface of the lower floor.
进一步地,当作业层为第二层楼面时,在第一层楼的地面无需开孔及封堵。当从第三层往上时,则需要在下一层开孔,并在后续施工中对孔洞进行封堵。Further, when the working floor is the second floor, there is no need to open holes and seal on the ground of the first floor. When going up from the third floor, it is necessary to open holes in the next layer and seal the holes in the subsequent construction.
综上所述,由于采用了上述技术方案,本实用新型的有益效果是:本实用新型的应用于装配式建筑的混凝土布料机系统,和浇筑作业层支撑系统脱离,浇筑混凝土的泵送冲击力由下一层楼板承载,确保了作业层的叠合板不会位移或破损而发生质量安全问题;改变了以前的直接挪动泵管布料的方式,提高了施工效率;利用快速固定的安装底座,实现布料机与安装底座的快速稳定地安装,并且增加加固系统对安装底座进行加固减振支撑,确保了施工的安全可靠;本实用新型将模板加于安装底座中,方便后续对预留洞口封堵。To sum up, due to the adoption of the above technical solution, the beneficial effects of the utility model are: the concrete distribution machine system applied to the prefabricated building of the utility model is separated from the support system of the pouring operation layer, and the pumping impact force of the pouring concrete It is carried by the floor of the next floor, which ensures that the laminated slabs on the working floor will not be displaced or damaged to cause quality and safety problems; it changes the previous method of directly moving the pump pipe material distribution, which improves the construction efficiency; uses the fast fixed installation base to realize The distributing machine and the installation base are installed quickly and stably, and the reinforcement system is added to reinforce and damp the installation base to ensure the safety and reliability of the construction; the utility model adds the formwork to the installation base to facilitate subsequent sealing of the reserved opening .
附图说明Description of drawings
图1是本实用新型的示意图;Fig. 1 is the schematic diagram of the utility model;
图中标记:1-布料机、2-横向安装架、3-竖向安装架、4-模板、5-固定架、6-连接杆、7-圆筒、8-插销座、9-插销套、10-柱销、11-吸振装置、12-支架座、13-支架、14-防滑套、15-作业层楼面、16-下层楼板面。Marks in the picture: 1-cloth machine, 2-horizontal mounting frame, 3-vertical mounting frame, 4-template, 5-fixing frame, 6-connecting rod, 7-cylinder, 8-pin seat, 9-pin sleeve , 10-column pin, 11-vibration-absorbing device, 12-support seat, 13-support, 14-anti-slip cover, 15-working floor, 16-lower floor.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
实施例1Example 1
如图1所示,一种布料机浇筑系统,包括布料机1、安装底座;所述安装底座包括设置在楼板面上的两根横向安装架2、两根竖向安装架3、贴合设置在楼板面下方的模板4,设置在模板下表面的两根竖向的固定架5;所述横向安装架2为工字钢,所述竖向安装架3为槽钢,所述固定架5为槽钢;所述竖向安装架3压合在横向安装架2上,从上至下利用两端带螺纹的圆钢的连接杆6依次穿过竖向安装架3、横向安装架2、楼板面的预留洞口、模板4、固定架5连接,竖向安装架3上表面和固定架5下表面采用螺帽加垫片进行紧固;所述连接杆6外侧套装有圆筒7安装在模板4表面和预留洞口之间,所述圆筒7为PVC管,高度与楼板面的高度一致。As shown in Figure 1, a kind of distribution machine pouring system includes a distribution machine 1 and an installation base; the installation base includes two horizontal installation frames 2 and two vertical installation frames 3 arranged on the floor surface. The template 4 below the floor surface is arranged on two vertical fixing frames 5 on the lower surface of the template; the horizontal mounting frame 2 is an I-beam, the vertical mounting frame 3 is a channel steel, and the mounting frame 5 It is a channel steel; the vertical mounting frame 3 is press-fitted on the horizontal mounting frame 2, and the connecting rod 6 of round steel with threads at both ends is used to pass through the vertical mounting frame 3, the horizontal mounting frame 2, The reserved hole on the floor surface, the formwork 4, and the fixing frame 5 are connected, and the upper surface of the vertical mounting frame 3 and the lower surface of the fixing frame 5 are fastened with nuts and gaskets; the outside of the connecting rod 6 is fitted with a cylinder 7 for installation Between the surface of the template 4 and the reserved opening, the cylinder 7 is a PVC pipe whose height is consistent with that of the floor surface.
所述安装底座的横向安装架2的四角分别开设有插销座8,所述布料机1的立架底部的四角安装有插销套9,与插销座8位置相对应,将柱销10插入到插销座8与插销套9中将安装底座与布料机1连接固定。利用插销的方式可快速实现布料机1与安装底座的固定。The four corners of the horizontal mounting frame 2 of the installation base are respectively provided with bolt seats 8, and the four corners of the bottom of the vertical frame of the distribution machine 1 are equipped with bolt sleeves 9, which correspond to the positions of the bolt seats 8, and the column pins 10 are inserted into the bolts. The mounting base is connected and fixed with the distribution machine 1 in the seat 8 and the latch cover 9 . The fixing of the distribution machine 1 and the installation base can be quickly realized by using the bolt.
进一步地,所述两根横向安装架2的两端底部设置有吸振装置11,所述吸振装置11为弹性底座。Further, shock absorbing devices 11 are provided at the bottoms of both ends of the two transverse mounting frames 2, and the shock absorbing devices 11 are elastic bases.
进一步地,所述布料机1的立架的架身四周焊接有支架座12,所述支架座12为两边突出,中间内凹的结构。两边突出的中部对应开设螺孔,所述支架13为圆钢,上端开设有通孔,圆钢大小与支架座的内凹尺寸相匹配,利用螺栓将支架13与支架座12固定,施工完成后拆卸。Further, the frame body of the stand of the distributing machine 1 is welded with a support base 12 around, and the support base 12 is a structure protruding on both sides and concave in the middle. The protruding middle parts on both sides are correspondingly provided with screw holes. The support 13 is a round steel, and the upper end is provided with a through hole. The size of the round steel matches the concave size of the support seat. Disassemble.
进一步地,所述支架底部包覆防滑套14,进一步提高支撑的稳固效果。Furthermore, the bottom of the bracket is coated with an anti-slip sleeve 14, which further improves the stability of the support.
进一步地,所述布料机1的立架高度为单层楼高的1.8倍。Further, the stand height of the distributing machine 1 is 1.8 times the height of a single-storey building.
本实用新型的布料机系统及浇筑方法在实施时,包括以下步骤:Distributor system of the present utility model and pouring method comprise the following steps when being implemented:
S1、在装配式建筑楼面由下至上进行浇筑逐层施工,在需要浇筑的作业层楼面15及下层楼板面16的同一位置开孔留设施工洞口,洞口四面钢筋留茬作施工缝,将传统布料机的立架加高接长,利用起吊机将布料机1通过作业层楼面15的预留洞口放置于下层楼板面16上;S1. On the floor of the prefabricated building, pouring is carried out layer by layer from bottom to top, and the construction hole is left at the same position on the floor 15 of the working floor and the floor surface 16 of the lower floor to be poured, and the steel bars on all sides of the hole are left as construction joints. The stand of the traditional distributing machine is heightened and lengthened, and the distributing machine 1 is placed on the lower floor surface 16 through the reserved opening of the working layer floor 15 by a hoist;
S2、在下层楼板面16的预留洞口处设置带有模板4的安装底座,将模板4贴合在预留洞口下方设置,利用安装底座对布料机1及模板4进行安装固定;S2. Set an installation base with a formwork 4 at the reserved opening of the lower floor surface 16, fit the formwork 4 below the reserved opening, and use the installation base to install and fix the distributing machine 1 and the formwork 4;
S3、布料机1在浇筑楼层浇筑混凝土完成;S3. The placing machine 1 finishes pouring concrete on the pouring floor;
S4、浇筑完成后,布料机1的立架和安装底座拆除分离,塔吊将布料机1吊离作业点,同时下层楼板面16预留洞口的模板4和钢筋恢复绑扎,利用作业层的混凝土来浇筑下层楼板面16的预留洞口进行封堵。S4. After the pouring is completed, the vertical frame and the installation base of the distributing machine 1 are dismantled and separated, and the tower crane lifts the distributing machine 1 away from the operation point. At the same time, the formwork 4 and the steel bars in the openings reserved for the lower floor surface 16 are restored and bound, and the concrete of the working layer is used. The reserved opening of pouring lower floor slab surface 16 is blocked.
PVC管在预留洞口的封堵过程中留滞在该层楼板间,将紧固件的上下螺帽松开,则可对安装底座进行拆卸。上述方法适用于三层及以上的楼层施工,以此方法向上逐层施工,同样在施工下一层板面混凝土时,对本层的预留洞口浇筑封堵。当作业层为第二层楼面时,在第一层楼的地面无需开孔及封堵。The PVC pipe stays between the floor slabs during the sealing process of the reserved hole, and the upper and lower nuts of the fasteners are loosened, and then the installation base can be disassembled. The above method is applicable to the construction of three floors and above. In this way, the construction is carried out layer by layer. When constructing the concrete of the next layer of slab, the reserved opening of this layer is poured and blocked. When the working floor is the second floor, there is no need to open holes and block on the ground of the first floor.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
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| CN109441118B (en) * | 2018-11-27 | 2023-10-13 | 中国五冶集团有限公司 | Distributing machine pouring system and method for assembled building construction concrete |
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