CN209346024U - A kind of multi-functional green skin walnut peeling device - Google Patents
A kind of multi-functional green skin walnut peeling device Download PDFInfo
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Abstract
本实用新型提供一种多功能青皮核桃去皮装置,包括机壳、切削机构和清洗机构,所述切削机构包括切削齿轮组、螺旋滚刀和支架,所述切削齿轮组主动齿轮连接切削电机,从动齿轮中心设置凸台,凸台设置有径向通孔,从动齿轮通过紧定螺钉固定连接刀具轴,所述刀具轴远离切削齿轮组一端设置螺旋滚刀,螺旋滚刀外部设置圆柱形滚筒,螺旋滚刀通过轴承连接滚筒,滚筒由滚筒上盖和滚筒下盖组成,所述滚筒上盖和滚筒下盖的侧壁由圆柱形钢条组成,相邻两根钢条之间留有空隙,滚筒上盖的侧壁靠近切削齿轮组一侧设置矩形通孔,滚筒下盖靠近清洗机构设置扇形开口,支架设置于滚筒下盖两端。本实用新型的有益效果是提高青皮核桃去皮速度,提高去皮效果。
The utility model provides a multifunctional green walnut peeling device, which includes a casing, a cutting mechanism and a cleaning mechanism. The cutting mechanism includes a cutting gear set, a spiral hob and a bracket. The driving gear of the cutting gear set is connected to a cutting motor. A boss is arranged in the center of the driven gear, and the boss is provided with a radial through hole. The driven gear is fixedly connected to the tool shaft through a set screw. The drum, the spiral hob is connected to the drum through bearings, and the drum is composed of a drum upper cover and a drum lower cover. The side walls of the drum upper cover and the drum lower cover are composed of cylindrical steel bars. The side wall of the upper cover of the drum is provided with a rectangular through hole near the side of the cutting gear group, the lower cover of the drum is provided with fan-shaped openings near the cleaning mechanism, and the brackets are arranged at both ends of the lower cover of the drum. The beneficial effect of the utility model is to increase the peeling speed of green walnuts and improve the peeling effect.
Description
技术领域technical field
本实用新型属于农产品加工领域,尤其是涉及一种多功能青皮核桃去皮装置。The utility model belongs to the field of agricultural product processing, in particular to a multifunctional peeling device for walnuts with green skins.
背景技术Background technique
近年来随着种植业发展,核桃产量和需求上升,但是传统的剥皮方式十分落后,并且效率低下。在现在农业机械化的过程中,老式的机械和没有经过优化改良的机械是无法适应越来越大的需求。及时的采摘下来并且进行处理才能保证核桃的品质,也可以降低病虫害的几率,提高后期制作时原料的品质。不及时的去除青皮会影响品相,影响产品价值和竞争力。In recent years, with the development of the planting industry, the production and demand of walnuts have increased, but the traditional peeling method is very backward and inefficient. In the current process of agricultural mechanization, old-fashioned machinery and machinery that has not been optimized and improved cannot meet the increasing demand. Timely picking and processing can ensure the quality of walnuts, reduce the chance of pests and diseases, and improve the quality of raw materials in post-production. Untimely removal of the green skin will affect the appearance of the product, affecting the value and competitiveness of the product.
为此,青皮核桃去皮装置应声而出,但是现有的机械去皮装置对于保证的核桃破损率和质量过低,而且现在的去皮装置价格昂贵,不适宜中小型的生产商,大部分的去皮装置不能对于废液和果皮进行集中处理,造成环境污染和资源浪费现象。For this reason, green peeling walnut peeling device came out in response, but the existing mechanical peeling device is too low for the walnut damage rate and quality guaranteed, and present peeling device is expensive, is not suitable for small and medium-sized producers, most The traditional peeling device cannot carry out centralized treatment of waste liquid and fruit peel, causing environmental pollution and waste of resources.
实用新型内容Utility model content
本实用新型的目的是提供一种生产效率高,安全环保的多功能青皮核桃去皮装置,尤其适合中小型企业。The purpose of the utility model is to provide a high production efficiency, safe and environment-friendly multifunctional peeling device for green walnuts, which is especially suitable for small and medium-sized enterprises.
本实用新型的技术方案是:一种多功能青皮核桃去皮装置,包括机壳、切削机构和清洗机构,所述切削机构包括切削齿轮组、螺旋滚刀和支架,所述切削齿轮组主动齿轮连接切削电机,从动齿轮中心设置凸台,凸台设置有径向通孔,从动齿轮通过紧定螺钉固定连接刀具轴,所述刀具轴远离切削齿轮组一端设置螺旋滚刀,所述螺旋滚刀的刀刃为螺旋状,螺旋滚刀主刀刃两侧分别有三层次级刀刃,每一层刀刃直径均小于上一层刀刃的直径,螺旋滚刀外部设置圆柱形滚筒,螺旋滚刀通过轴承连接滚筒,滚筒由滚筒上盖和滚筒下盖组成,所述滚筒上盖和滚筒下盖的侧壁由圆柱形钢条组成,相邻两根钢条之间留有空隙,滚筒上盖的侧壁靠近切削齿轮组一侧设置矩形通孔,滚筒下盖靠近清洗机构设置扇形开口,所述支架两端通过螺栓连接机壳,支架中心有内凹的圆弧形凸起,内凹圆弧直径与滚筒外径相同,支架设置两个,两个支架分别设置于滚筒下盖两端。The technical solution of the present utility model is: a multifunctional green peeling walnut peeling device, including a casing, a cutting mechanism and a cleaning mechanism, the cutting mechanism includes a cutting gear set, a spiral hob and a bracket, and the cutting gear set driving gear Connect the cutting motor, the center of the driven gear is provided with a boss, and the boss is provided with a radial through hole, the driven gear is fixedly connected to the tool shaft through a set screw, and the end of the tool shaft away from the cutting gear set is provided with a spiral hob. The blade of the hob is spiral. There are three layers of blades on both sides of the main blade of the spiral hob. The diameter of each layer of blades is smaller than the diameter of the blade of the previous layer. A cylindrical roller is arranged outside the spiral hob. The spiral hob is connected by a bearing The drum is composed of a drum upper cover and a drum lower cover. The side walls of the drum upper cover and the drum lower cover are composed of cylindrical steel bars. There is a gap between two adjacent steel bars. The side walls of the drum upper cover A rectangular through hole is set near the side of the cutting gear group, and a fan-shaped opening is set on the lower cover of the drum near the cleaning mechanism. The two ends of the bracket are connected to the casing by bolts. The outer diameter of the drum is the same, two brackets are provided, and the two brackets are respectively arranged at two ends of the lower cover of the drum.
所述清洗机构包括清洗毛刷、清洗盒和带轮,所述清洗毛刷的刷毛为螺旋形,清洗毛刷设置两个,两个清洗毛刷的刷毛相切,两个清洗毛刷通过两个摩擦轮连接,清洗毛刷外部设置清洗盒,清洗毛刷和清洗盒通过轴承连接,所述清洗盒位于清洗毛刷下方,清洗盒下平面由一排半圆柱组成,相邻半圆柱之间留有空隙,清洗盒远离切削机构一端通过螺栓连接出料口,所述清洗毛刷远离切削机构一端设置带轮,所述带轮输入轮设置清洗电机,所述清洗电机通过螺栓连接机壳。The cleaning mechanism includes a cleaning brush, a cleaning box and a pulley. The bristles of the cleaning brush are spiral, and there are two cleaning brushes. The bristles of the two cleaning brushes are tangent, and the two cleaning brushes pass through two A friction wheel is connected, and a cleaning box is arranged outside the cleaning brush. The cleaning brush and the cleaning box are connected by bearings. The cleaning box is located below the cleaning brush. There is a gap, the end of the cleaning box far away from the cutting mechanism is connected to the discharge port by bolts, the end of the cleaning brush far away from the cutting mechanism is provided with a pulley, the input wheel of the pulley is provided with a cleaning motor, and the cleaning motor is connected to the casing by bolts.
进一步的,所述机壳包括机壳上盖、机壳电机板和引流板,所述机壳上盖位于滚筒上盖的矩形通孔上方设置大小相同的矩形通孔,机壳上盖的矩形通孔设置进料口,所述进料口为矩形漏斗,所述机壳电机板对应刀具轴位置设置轴承孔,机壳电机板外侧设置切削电机的支架,所述引流板设置于切削机构和清洗机构下方,引流板倾斜设置,引流板倾斜的下方和机壳连接处设置矩形开口,引流板上设置向机壳电机板倾斜的水槽,引流板底端设置水平水槽,所述机壳电机板靠近引流板低端设置通孔。Further, the casing includes a casing upper cover, a casing motor plate and a flow guide plate, and the casing upper cover is located above the rectangular through hole of the roller upper cover to set a rectangular through hole of the same size, and the rectangular through hole of the casing upper cover A feed inlet is provided through the hole, and the feed inlet is a rectangular funnel. The motor plate of the casing is provided with a bearing hole corresponding to the position of the tool shaft. Below the cleaning mechanism, the diversion plate is arranged obliquely, and a rectangular opening is arranged at the joint of the inclined lower part of the diversion plate and the casing. A through hole is provided near the lower end of the drainage plate.
进一步的,所述清洗机构的清洗毛刷上方设置清洗水管,所述清洗水管的长度和清洗毛刷的长度相同,清洗水管位于两个清洗毛刷的中间。Further, a cleaning water pipe is arranged above the cleaning brushes of the cleaning mechanism, the length of the cleaning water pipe is the same as that of the cleaning brushes, and the cleaning water pipe is located in the middle of the two cleaning brushes.
进一步的,两个清洗毛刷和清洗盒之间的空隙只能通过一个核桃,所述清洗盒的半圆柱形格栅的弧面朝向清洗毛刷一侧。Further, only one walnut can pass through the gap between the two cleaning brushes and the cleaning box, and the arc surface of the semi-cylindrical grid of the cleaning box is facing the side of the cleaning brush.
本实用新型具有的优点和积极效果是:The advantages and positive effects that the utility model has are:
1、切削机构加快青皮核桃的去皮效果,通过螺旋滚刀和滚筒的共同作用均匀的切削青皮,并且青皮去除的过程中没有指向核桃的径向力,核桃只受切向的进给力和滚筒径向的剪切力,有效的保护了核桃的质量,并且主动加速核桃的输出。1. The cutting mechanism speeds up the peeling effect of walnuts with green skins. The green skins are evenly cut through the joint action of the spiral hob and the roller, and there is no radial force pointing to the walnuts during the removal of the green skins. The walnuts are only affected by the tangential feed force and the roller. The radial shear force effectively protects the quality of walnuts and actively accelerates the output of walnuts.
2、清洗机构两个毛刷和清洗盒共同作用,控制核桃的位置使其只能沿直线进给,并且在前进过程中受到两侧毛刷,相反转向的清洗,提高清洗效果,并且主动输出核桃,清洗机构上方的水管,通过喷淋清水将核桃洗干净,防止核桃青皮的汁液造成的污染。2. The two brushes of the cleaning mechanism and the cleaning box work together to control the position of the walnut so that it can only be fed along a straight line, and during the forward process, it is cleaned by the brushes on both sides and turned in opposite directions to improve the cleaning effect and actively output For walnuts, the water pipe above the cleaning mechanism cleans the walnuts by spraying clean water to prevent pollution caused by the juice of walnut green skins.
3、机壳的下方设置倾斜的引流板,引流板能够分离水分和果皮,果皮通过下方的口进行排除,水流通过引流板上的水槽进行集中处理,防止污水和果皮污染环境。3. An inclined drainage plate is set at the bottom of the casing. The drainage plate can separate the water and the peel, and the peel is discharged through the opening below.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is a structural representation of the utility model;
图2是切削机构示意图;Fig. 2 is a schematic diagram of cutting mechanism;
图3是清洗机构示意图;Fig. 3 is a schematic diagram of a cleaning mechanism;
图4是螺旋滚刀示意图;Fig. 4 is a schematic diagram of a spiral hob;
图5是机壳示意图。Figure 5 is a schematic diagram of the casing.
图中:In the picture:
1、机壳 2、切削机构 3、清洗机构1. Chassis 2. Cutting mechanism 3. Cleaning mechanism
4、滚筒上盖 5、滚筒下盖 6、螺旋滚刀4. Roller upper cover 5. Roller lower cover 6. Spiral hob
7、支架 8、刀具轴 9、切削齿轮组7. Bracket 8. Tool shaft 9. Cutting gear set
10、切削电机 11、清洗水管 12、摩擦轮10. Cutting motor 11. Cleaning water pipe 12. Friction wheel
13、出料口 14、清洗毛刷 15、清洗盒13. Outlet 14. Cleaning brush 15. Cleaning box
16、清洗电机 17、带轮 18、机壳上盖16. Cleaning motor 17. Pulley 18. Upper cover of the casing
19、进料口 20、机壳电机板 21、引流板19. Feeding port 20. Housing motor plate 21. Drainage plate
具体实施方式Detailed ways
下面结合附图对本实用新型做详细说明。Below in conjunction with accompanying drawing, the utility model is described in detail.
如图1-5。As shown in Figure 1-5.
一种多功能青皮核桃去皮装置,包括机壳1、切削机构2和清洗机构3,所述切削机构2包括切削齿轮组9、螺旋滚刀6和支架7,所述切削齿轮组9主动齿轮连接切削电机10,从动齿轮中心设置凸台,凸台设置有径向通孔,从动齿轮通过紧定螺钉固定连接刀具轴8,所述刀具轴8远离切削齿轮组9一端设置螺旋滚刀6,所述螺旋滚刀6的刀刃为螺旋状,螺旋滚刀6主刀刃两侧分别有三层次级刀刃,每一层刀刃直径均小于上一层刀刃的直径,螺旋滚刀6外部设置圆柱形滚筒,螺旋滚刀6通过轴承连接滚筒,滚筒由滚筒上盖4和滚筒下盖5组成,所述滚筒上盖4和滚筒下盖5的侧壁由圆柱形钢条组成,相邻两根钢条之间留有空隙,滚筒上盖4的侧壁靠近切削齿轮组9一侧设置矩形通孔,滚筒下盖5靠近清洗机构3设置扇形开口,所述支架7两端通过螺栓连接机壳1,支架7中心有内凹的圆弧形凸起,内凹圆弧直径与滚筒外径相同,支架7设置两个,两个支架7分别设置于滚筒下盖5两端。A kind of multi-functional green skin walnut peeling device, comprises casing 1, cutting mechanism 2 and cleaning mechanism 3, and described cutting mechanism 2 comprises cutting gear set 9, spiral hob 6 and support 7, and described cutting gear set 9 driving gears Connect the cutting motor 10, the center of the driven gear is provided with a boss, the boss is provided with a radial through hole, the driven gear is fixedly connected to the cutter shaft 8 through a set screw, and the end of the cutter shaft 8 far away from the cutting gear set 9 is provided with a spiral hob 6. The blade of the spiral hob 6 is helical. There are three levels of blades on both sides of the main blade of the spiral hob 6. The diameter of each layer of blades is smaller than the diameter of the previous layer of blades. The outside of the spiral hob 6 is cylindrical. The drum, the spiral hob 6 is connected to the drum through bearings, the drum is composed of a drum upper cover 4 and a drum lower cover 5, the side walls of the drum upper cover 4 and the drum lower cover 5 are composed of cylindrical steel bars, and two adjacent steel bars There is a gap between the strips, the side wall of the roller upper cover 4 is provided with a rectangular through hole near the cutting gear group 9, the roller lower cover 5 is provided with a fan-shaped opening near the cleaning mechanism 3, and the two ends of the bracket 7 are connected to the casing 1 by bolts. , the center of the bracket 7 has a concave arc-shaped protrusion, the diameter of the concave arc is the same as the outer diameter of the drum, two brackets 7 are provided, and the two brackets 7 are respectively arranged at both ends of the lower cover 5 of the drum.
所述清洗机构3包括清洗毛刷14、清洗盒15和带轮17,所述清洗毛刷14的刷毛为螺旋形,清洗毛刷14设置两个,两个清洗毛刷14的刷毛相切,两个清洗毛刷14通过两个摩擦轮12连接,清洗毛刷14外部设置清洗盒15,清洗毛刷14和清洗盒15通过轴承连接,所述清洗盒15位于清洗毛刷14下方,清洗盒15下平面由一排半圆柱组成,相邻半圆柱之间留有空隙,清洗盒15远离切削机构2一端通过螺栓连接出料口13,所述清洗毛刷14远离切削机构2一端设置带轮17,所述带轮17输入轮设置清洗电机16,所述清洗电机16通过螺栓连接机壳1。Described cleaning mechanism 3 comprises cleaning hairbrush 14, cleaning box 15 and belt wheel 17, and the bristle of described cleaning hairbrush 14 is spiral, and cleaning hairbrush 14 is provided with two, and the bristle of two cleaning hairbrush 14 is tangent, Two cleaning hair brushes 14 are connected by two friction wheels 12, cleaning hair brushes 14 are provided with cleaning box 15 outside, cleaning hair brushes 14 and cleaning box 15 are connected by bearings, and described cleaning box 15 is positioned at cleaning hair brush 14 below, and cleaning box 15. The lower plane is composed of a row of half cylinders, and there is a gap between adjacent half cylinders. The end of the cleaning box 15 away from the cutting mechanism 2 is connected to the discharge port 13 by bolts. The cleaning brush 14 is provided with a pulley at the end far away from the cutting mechanism 2. 17. The input pulley of the pulley 17 is provided with a cleaning motor 16, and the cleaning motor 16 is connected to the casing 1 through bolts.
所述机壳1包括机壳上盖18、机壳电机板20和引流板21,所述机壳上盖18位于滚筒上盖4的矩形通孔上方设置大小相同的矩形通孔,机壳上盖18的矩形通孔设置进料口19,所述进料口19为矩形漏斗,所述机壳电机板20对应刀具轴8位置设置轴承孔,机壳电机板20外侧设置切削电机10的支撑架,所述引流板21设置于切削机构10和清洗机构3下方,引流板21倾斜设置,引流板21倾斜的下方和机壳1连接处设置矩形开口,引流板21上设置向机壳电机板20倾斜的水槽,引流板21底端设置水平水槽,所述机壳电机板20靠近引流板21低端设置通孔。Described casing 1 comprises casing loam cake 18, casing motor board 20 and drainage plate 21, and described casing loam cake 18 is positioned at the rectangular through hole of roller loam cake 4 above the rectangular through hole that size is set, and on the casing The rectangular through hole of the cover 18 is provided with a feed inlet 19, the feed inlet 19 is a rectangular funnel, the motor plate 20 of the casing is provided with a bearing hole corresponding to the position of the tool shaft 8, and the support of the cutting motor 10 is arranged on the outside of the motor plate 20 of the casing frame, the drain plate 21 is arranged below the cutting mechanism 10 and the cleaning mechanism 3, the drain plate 21 is arranged obliquely, and a rectangular opening is arranged at the joint between the inclined bottom of the drain plate 21 and the casing 1, and the drain plate 21 is arranged to face the motor plate of the casing 20 is an inclined water tank, a horizontal water tank is provided at the bottom of the drainage plate 21, and a through hole is arranged at the lower end of the casing motor plate 20 near the drainage plate 21.
所述清洗机构3的清洗毛刷14上方设置清洗水管11,所述清洗水管11的长度和清洗毛刷14的长度相同,清洗水管11位于两个清洗毛刷14的中间。Cleaning water pipe 11 is arranged above the cleaning hair brush 14 of described cleaning mechanism 3 , the length of described cleaning water pipe 11 is identical with the length of cleaning hair brush 14 , and cleaning water pipe 11 is positioned at the middle of two cleaning hair brushes 14 .
两个清洗毛刷14和清洗盒15之间的空隙只能通过一个核桃,所述清洗盒15的半圆柱形格栅的弧面朝向清洗毛刷14一侧。The gap between the two cleaning brushes 14 and the cleaning box 15 can only pass through a walnut, and the arc surface of the semi-cylindrical grid of the cleaning box 15 faces the cleaning brush 14 side.
在进行使用时,先将处理果皮用的推车放置在外壳1底部排出废料的矩形开口处,在外壳电机板20底部的通孔处安装污水管,开启机器后将青皮核桃从进料口19送入,之后通过切削机构2的螺旋滚刀6的切削进给作用,将核桃的青皮去除并且送入清洗机构3,清洗机构3通过清洗毛刷14和清洗盒15的共同作用,将核桃清洗干净,并且按照顺序一个一个的从出料口13输出。When in use, the cart used to process the fruit peel is placed on the rectangular opening at the bottom of the shell 1 to discharge waste, and a sewage pipe is installed at the through hole at the bottom of the shell motor plate 20. After the machine is turned on, the walnut with green peel is fed from the feed port 19 Sending in, and then through the cutting and feeding action of the spiral hob 6 of the cutting mechanism 2, the green skin of the walnut is removed and sent to the cleaning mechanism 3, and the cleaning mechanism 3 cleans the walnut through the joint action of the cleaning brush 14 and the cleaning box 15. Clean, and output from the discharge port 13 one by one in order.
以上对本实用新型的一个实施例进行了详细说明,但所述内容仅为本实用新型的较佳实施例,不能被认为用于限定本实用新型的实施范围。凡依本实用新型申请范围所作的均等变化与改进等,均应仍归属于本实用新型的专利涵盖范围之内。An embodiment of the present utility model has been described in detail above, but the content described is only a preferred embodiment of the present utility model, and cannot be considered as limiting the implementation scope of the present utility model. All equal changes and improvements made according to the application scope of the utility model should still belong to the scope covered by the patent of the utility model.
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CN109170940A (en) * | 2018-10-25 | 2019-01-11 | 天津城建大学 | A kind of green rind walnut device for peeling |
CN112471879A (en) * | 2020-12-24 | 2021-03-12 | 尤丽华 | Automatic peach pit removing equipment for juice extractor |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109170940A (en) * | 2018-10-25 | 2019-01-11 | 天津城建大学 | A kind of green rind walnut device for peeling |
CN112471879A (en) * | 2020-12-24 | 2021-03-12 | 尤丽华 | Automatic peach pit removing equipment for juice extractor |
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