CN209342270U - A camshaft plug pulling force testing tool - Google Patents

A camshaft plug pulling force testing tool Download PDF

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Publication number
CN209342270U
CN209342270U CN201822139844.0U CN201822139844U CN209342270U CN 209342270 U CN209342270 U CN 209342270U CN 201822139844 U CN201822139844 U CN 201822139844U CN 209342270 U CN209342270 U CN 209342270U
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China
Prior art keywords
camshaft
plug
hole
cylindrical
fixture
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Expired - Fee Related
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CN201822139844.0U
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Chinese (zh)
Inventor
陈辉
徐晓华
戴敏
李鹏
刑韬
钱俊
沈一鸣
黄祖君
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Shanghai Volkswagen Powertrain Co Ltd
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Shanghai Volkswagen Powertrain Co Ltd
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Abstract

本实用新型公开了一种凸轮轴堵头拉拔力测试工装,其特征在于,包括圆柱形夹具,圆柱形夹具上设有通过插销形式将圆柱形夹具固定在拉伸机上的圆柱形定位孔,圆柱形夹具的一端内设有用于夹持管子的凸轮轴和堵头,圆柱形夹具的底部设有通孔,通孔侧面设有一个与堵头匹配的凹槽,凸轮轴通过插销形式快速固定在拉伸机上。本实用新型的工装装夹方便,便于工作人员快速安装夹具,快速的固定堵头,操作简单,不易变形,且精确度高,减少误差,适用于发动机厂发动机凸轮轴堵头拉拔力的测试。便于实验室对凸轮轴堵头装夹及进行测试。

The utility model discloses a camshaft plug drawing force testing tool, which is characterized in that it comprises a cylindrical fixture, and the cylindrical fixture is provided with a cylindrical positioning hole for fixing the cylindrical fixture on a stretching machine in the form of a bolt. One end of the cylindrical fixture is equipped with a camshaft and a plug for clamping the pipe. The bottom of the cylindrical fixture is provided with a through hole, and the side of the through hole is provided with a groove matching the plug. The camshaft is quickly fixed by a bolt on the stretching machine. The tooling of the utility model is convenient for clamping, which is convenient for the staff to quickly install the fixture, fast fix the plug, easy to operate, not easy to deform, and has high accuracy and reduces errors. It is suitable for the test of the pulling force of the engine camshaft plug in the engine factory . It is convenient for the laboratory to clamp and test the camshaft plug.

Description

一种凸轮轴堵头拉拔力测试工装A camshaft plug pulling force testing tool

技术领域technical field

本实用新型涉及一种凸轮轴堵头拉拔力测试工装,属于检具技术领域。The utility model relates to a camshaft plug pulling force testing tool, which belongs to the technical field of inspection tools.

背景技术Background technique

随着法律法规以及环保方面的要求提高,为了降低油耗,发动机的凸轮轴采用了轻量化的设计,凸轮轴采用了中空的形式,以减轻重量。而凸轮轴堵头,则通过热胀冷缩的方式,将堵头以过盈配合的方式,压入了管子内。对于压入质量的重要监控,就是堵头的拉出力。之前传统的测试方式为,通过卡钳等机构夹紧堵头以及管子两端,再通过拉伸机拉拔来完成拉拔力的测试。目前,凸轮轴堵头的拉拔力,通过拉伸机测试,由于堵头处受压,有一定变形,故会产生一定的测试误差,而且测试步骤较为繁琐。With the increasing requirements of laws and regulations and environmental protection, in order to reduce fuel consumption, the camshaft of the engine adopts a lightweight design, and the camshaft adopts a hollow form to reduce weight. As for the camshaft plug, the plug is pressed into the pipe in an interference fit through thermal expansion and contraction. An important monitoring of the press-fit quality is the pull-out force of the plug. The traditional test method used to be to clamp the plug and both ends of the pipe with calipers and other mechanisms, and then pull it through a stretching machine to complete the test of the pulling force. At present, the pull-out force of the camshaft plug is tested by a stretching machine. Due to the compression at the plug, there is a certain deformation, so there will be a certain test error, and the test steps are relatively cumbersome.

发明内容Contents of the invention

本实用新型要解决的技术问题是:解决了如何简单、准确的对凸轮轴堵头的拉拔力进行测试的问题。The technical problem to be solved by the utility model is: how to simply and accurately test the pulling force of the camshaft plug.

为了解决上述技术问题,本实用新型的技术方案是提供了一种凸轮轴堵头拉拔力测试工装,其特征在于,包括圆柱形夹具,圆柱形夹具上设有通过插销形式将圆柱形夹具固定在拉伸机上的圆柱形定位孔,圆柱形夹具的一端内设有用于夹持管子的凸轮轴和堵头,圆柱形夹具的底部设有通孔,通孔侧面设有一个与堵头匹配的凹槽,凸轮轴通过插销形式快速固定在拉伸机上。In order to solve the above-mentioned technical problems, the technical solution of the present invention is to provide a camshaft plug pulling force test tool, which is characterized in that it includes a cylindrical clamp, and the cylindrical clamp is provided with a bolt to fix the cylindrical clamp. In the cylindrical positioning hole on the stretching machine, one end of the cylindrical clamp is provided with a camshaft and a plug for clamping the pipe, the bottom of the cylindrical clamp is provided with a through hole, and the side of the through hole is provided with a matching plug Groove, the camshaft is quickly fixed on the stretching machine through a bolt.

优选地,所述的凸轮轴包括圆柱形桶和与其相连接的平台,平台上设有下管槽和下螺栓孔,下螺栓孔位于下管槽的两侧,圆柱形桶的一侧平面上与平台的连接处设有直孔,直孔与下管槽匹配连接,平台的上方设有与其共同夹紧管子的堵头。Preferably, the camshaft includes a cylindrical barrel and a platform connected thereto. The platform is provided with a lower pipe groove and a lower bolt hole. The lower bolt holes are located on both sides of the lower pipe groove. The connection with the platform is provided with a straight hole, and the straight hole is matched with the lower pipe groove, and the top of the platform is provided with a plug for clamping the pipe together.

优选地,所述的圆柱形桶两侧的圆柱面上设有贯通的限位孔。Preferably, the cylindrical surface on both sides of the cylindrical barrel is provided with through limiting holes.

优选地,所述的圆柱形桶的另一侧平面上设有连接孔。Preferably, a connection hole is provided on the other side plane of the cylindrical barrel.

优选地,所述的堵头包括支撑板,支撑板的中间位置设有向上凸起的凸块,凸块的下面设有与下管槽位置相对应的上管槽,支撑板上位于凸块的两侧设有与下螺栓孔位置相对应的上螺栓孔。Preferably, the plug includes a support plate, an upwardly protruding bump is provided in the middle of the support plate, and an upper pipe groove corresponding to the position of the lower pipe groove is provided under the projection, and the support plate is located on the There are upper bolt holes corresponding to the positions of the lower bolt holes on both sides.

优选地,所述的上管槽的形状与下管槽的形状分别与管子的外侧相匹配。Preferably, the shape of the upper pipe groove and the shape of the lower pipe groove match with the outer side of the pipe respectively.

本实用新型的工装装夹方便,便于工作人员快速安装夹具,快速的固定堵头,操作简单,不易变形,且精确度高,减少误差,适用于发动机厂发动机凸轮轴堵头拉拔力的测试。便于实验室对凸轮轴堵头装夹及进行测试。The tooling of the utility model is convenient for clamping, which is convenient for the staff to quickly install the fixture, fast fix the plug, easy to operate, not easy to deform, and has high precision and reduced error. It is suitable for the test of the pulling force of the engine camshaft plug in the engine factory . It is convenient for the laboratory to clamp and test the camshaft plug.

附图说明Description of drawings

图1为一种凸轮轴堵头拉拔力测试工装的结构示意图;Fig. 1 is a structural schematic diagram of a camshaft plug pulling force test tool;

图2为凸轮轴的示意图;Fig. 2 is the schematic diagram of camshaft;

图3为堵头的示意图;Fig. 3 is the schematic diagram of plug;

图4为凸轮轴的主视图;Fig. 4 is the front view of camshaft;

图5为凸轮轴的左视图;Fig. 5 is the left view of camshaft;

图6为凸轮轴的右视图;Fig. 6 is the right view of camshaft;

图7为凸轮轴的俯视图。Figure 7 is a top view of the camshaft.

具体实施方式Detailed ways

为使本实用新型更明显易懂,兹以优选实施例,并配合附图作详细说明如下。In order to make the utility model more comprehensible, preferred embodiments are described in detail below with accompanying drawings.

本实用新型为一种凸轮轴堵头拉拔力测试工装,如图1所示,其主要由两个部分组成,分别为上部的快速夹持夹具和下部的多螺栓固定夹具。快速夹持夹具为圆柱形夹具1,圆柱形夹具1上设有圆柱形的定位孔,可以通过插销的形式,将圆柱形夹具1整体固定在拉伸机上。圆柱形夹具1的底部设有通孔,可以将凸轮轴2和堵头3插入,通孔侧面设有一个方形凹槽,凹槽与堵头3相匹配,用插销的方式固定堵头3。下部的多螺栓固定夹具也采用圆形通孔的形式,可以用插销形式快速固定在拉伸机上,下部夹具主要是用于夹持凸轮轴管子部分,采用了过盈配合的方式,用半圆形的槽型夹具加八颗高强度螺栓拧紧固定。The utility model is a camshaft plug pulling force test tool, as shown in Figure 1, which is mainly composed of two parts, namely the upper fast clamping fixture and the lower multi-bolt fixing fixture. The quick clamping fixture is a cylindrical fixture 1, and a cylindrical positioning hole is provided on the cylindrical fixture 1, and the cylindrical fixture 1 can be integrally fixed on the stretching machine in the form of a bolt. The bottom of the cylindrical fixture 1 is provided with a through hole, the camshaft 2 and the plug 3 can be inserted, the side of the through hole is provided with a square groove, the groove matches the plug 3, and the plug 3 is fixed by a bolt. The lower multi-bolt fixing fixture also adopts the form of a circular through hole, which can be quickly fixed on the stretching machine in the form of a bolt. The lower fixture is mainly used to clamp the camshaft tube part, and adopts an interference fit method. Tighten and fix with eight high-strength bolts in a groove-shaped fixture.

如图2-图7所示,凸轮轴2包括圆柱形桶22和与其相连接的平台23,平台23上设有下管槽26和下螺栓孔25,下螺栓孔25位于下管槽26的两侧,圆柱形桶22的一侧平面上与平台23的连接处设有直孔21,直孔21与下管槽26匹配连接,平台23的上方设有与其共同夹紧管子的堵头3。圆柱形桶22两侧的圆柱面上设有贯通的限位孔24。圆柱形桶22的另一侧平面上设有连接孔27。As shown in Figures 2-7, the camshaft 2 includes a cylindrical barrel 22 and a platform 23 connected thereto. On both sides, a straight hole 21 is provided at the connection between one side of the cylindrical barrel 22 and the platform 23, and the straight hole 21 is matched with the lower pipe groove 26, and the top of the platform 23 is provided with a plug 3 for clamping the pipe together. . The cylindrical surface on both sides of the cylindrical barrel 22 is provided with through limiting holes 24 . A connection hole 27 is provided on the other side plane of the cylindrical barrel 22 .

堵头3包括支撑板31,支撑板31的中间位置设有向上凸起的凸块32,凸块32的下面设有与下管槽26位置相对应的上管槽34,支撑板31上位于凸块32的两侧设有与下螺栓孔25位置相对应的上螺栓孔33。上管槽34的形状与下管槽26的形状分别与管子的外侧相匹配。堵头3的宽度与凸轮轴2上的平台23宽度相同。The plug 3 includes a support plate 31, the middle position of the support plate 31 is provided with an upwardly protruding bump 32, and an upper pipe groove 34 corresponding to the position of the lower pipe groove 26 is provided below the projection 32, and the support plate 31 is located on the Upper bolt holes 33 corresponding to the positions of the lower bolt holes 25 are provided on both sides of the protrusion 32 . The shape of the upper pipe groove 34 and the shape of the lower pipe groove 26 match with the outside of the pipe respectively. The width of the plug 3 is the same as that of the platform 23 on the camshaft 2 .

本实施例中,下螺栓孔25与上螺栓孔33均为8个。In this embodiment, there are eight lower bolt holes 25 and eight upper bolt holes 33 .

本实用新型使用时,将上下部的夹具均通过圆柱形插销的方式,固定到拉伸机构上。两个夹具固定后,将凸轮轴2和堵头3放入上部夹具内,用插销的方式将其往下运动限位固定,此方式装夹方便,不需要用夹紧的方式夹持堵头端,避免了变形造成的堵头压出力测试误差。When the utility model is used, the clamps at the upper and lower parts are all fixed to the stretching mechanism by means of cylindrical bolts. After the two fixtures are fixed, put the camshaft 2 and the plug 3 into the upper fixture, and use the pin to move them down to limit and fix them. This method is convenient for clamping and does not need to be clamped to clamp the plug end, avoiding the error of plug extrusion force test caused by deformation.

第二步为下部夹具,即管子侧的固定,该部分采用了过盈配合的方式,用八颗高强度螺栓拧紧紧固的方式夹持管子段,由于夹持方式为圆柱面接触,接触面积更大,受力均匀,整体固定牢靠。The second step is the lower fixture, that is, the fixing of the pipe side. This part adopts the method of interference fit, and eight high-strength bolts are used to clamp the pipe section. Since the clamping method is cylindrical contact, the contact area Larger, uniform force, and solid overall fixation.

上下部夹具均固定后,即可使用测力机构,对堵头和管子进行拉伸测试,可以通过这种方式,获得堵头被拔出所需要的力值。After the upper and lower clamps are fixed, the force measuring mechanism can be used to perform tensile tests on the plug and the pipe. In this way, the force value required for the plug to be pulled out can be obtained.

Claims (6)

1. a kind of camshaft plug pulling capacity test fixture, which is characterized in that including cylindrical fixture (1), cylindrical fixture (1) It is equipped with and cylindrical fixture (1) is fixed on by the cylindrical location hole on stretching-machine by bayonet fashion, cylindrical fixture (1) The camshaft (2) and plug (3) for clamping pipe are equipped in one end, the bottom of cylindrical fixture (1) is equipped with through-hole, through-hole side Face is equipped with one and plug (3) matched groove, and camshaft (2) is rapidly secured on stretching-machine by bayonet fashion.
2. a kind of camshaft plug pulling capacity test fixture as described in claim 1, which is characterized in that the camshaft It (2) include column barrel (22) and coupled platform (23), platform (23) is equipped with lower tube seat (26) and lower bolt hole (25), lower bolt hole (25) is located at the two sides of lower tube seat (26), the company on a side plane of column barrel (22) with platform (23) It meets place and is equipped with straight hole (21), straight hole (21) matches connection with lower tube seat (26), and the top of platform (23) is equipped with to be clamped together The plug (3) of pipe.
3. a kind of camshaft plug pulling capacity test fixture as claimed in claim 2, which is characterized in that the column barrel (22) cylindrical surface of two sides is equipped with the limit hole (24) of perforation.
4. a kind of camshaft plug pulling capacity test fixture as claimed in claim 2, which is characterized in that the column barrel (22) another side plane is equipped with connecting hole (27).
5. a kind of camshaft plug pulling capacity test fixture as claimed in claim 2, which is characterized in that the plug (3) Including support plate (31), the middle position of support plate (31) is equipped with the convex block (32) to raise upward, and convex block is equipped with below (32) Upper tube seat (34) corresponding with lower tube seat (26) position, the two sides that convex block (32) are located in support plate (31) are equipped with and lower bolt The corresponding upper bolt hole (33) in hole (25) position.
6. a kind of camshaft plug pulling capacity test fixture as claimed in claim 5, which is characterized in that the upper tube seat (34) shape of shape and lower tube seat (26) respectively with match on the outside of pipe.
CN201822139844.0U 2018-12-19 2018-12-19 A camshaft plug pulling force testing tool Expired - Fee Related CN209342270U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201822139844.0U CN209342270U (en) 2018-12-19 2018-12-19 A camshaft plug pulling force testing tool

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201822139844.0U CN209342270U (en) 2018-12-19 2018-12-19 A camshaft plug pulling force testing tool

Publications (1)

Publication Number Publication Date
CN209342270U true CN209342270U (en) 2019-09-03

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ID=67757930

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201822139844.0U Expired - Fee Related CN209342270U (en) 2018-12-19 2018-12-19 A camshaft plug pulling force testing tool

Country Status (1)

Country Link
CN (1) CN209342270U (en)

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Granted publication date: 20190903