CN209342083U - Bloop on-line thickness testing - Google Patents
Bloop on-line thickness testing Download PDFInfo
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- CN209342083U CN209342083U CN201821861824.8U CN201821861824U CN209342083U CN 209342083 U CN209342083 U CN 209342083U CN 201821861824 U CN201821861824 U CN 201821861824U CN 209342083 U CN209342083 U CN 209342083U
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- bloop
- sensor
- brake block
- connection frame
- line thickness
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- 238000012360 testing method Methods 0.000 title claims abstract description 26
- 230000007246 mechanism Effects 0.000 claims abstract description 41
- 230000000903 blocking effect Effects 0.000 claims abstract description 15
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 7
- 239000007787 solid Substances 0.000 claims 1
- 238000001514 detection method Methods 0.000 description 16
- 230000001960 triggered effect Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 4
- 241000357293 Leptobrama muelleri Species 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002783 friction material Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
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Abstract
Bloop on-line thickness testing, it is mounted on the patch station rear on the conveying pipeline of brake block, including a blocking mechanism and testing agency, the blocking mechanism includes one for brake block to be positioned to the gag lever post of check bit or clearance brake block, and the gag lever post is connect with the blocking positioning cylinder of its movement is driven；The testing agency includes the consistent first sensor of both heights, second sensor, and the first sensor, second sensor are installed on above the check bit of conveying pipeline by bracket and respectively correspond position of the brake block with bloop and brake block without the position of bloop.The utility model determines the thickness of bloop by difference in height that first sensor and second sensor detect, if the thickness detected is within a preset range, it is then qualified products, if the thickness detected is not within a preset range, it is then substandard product, on-line checking mechanism structure principle is all simple.
Description
Technical field
The utility model belongs to the technical field of brake block manufacturing equipment, and in particular to a kind of bloop thickness on-line checking
Device.
Background technique
Brake block is a component in automobile brake system, it is mainly carried on the back by brake lining (friction material part) and just
(metal part) composition, furthermore in some kinds there are also bloop, bloop is attached in steel back, and noise when brake is brake block
Frictional vibration generates between brake disc.By brake lining to steel back, intensity one-shot change can occur for sound wave, by steel back again to
Bloop, and one-shot change can occur, phase resistance, avoids resonating layer by layer, plays the role of reducing noise, bloop is for reducing
Or noise when elimination brake.
And car disc brake pad assembling pool tablet station belongs to two labour-intensive posies, by conveyer belt by one
A disc brake pad is transferred to post where worker, and the disc brake pad after manually sticking bloop is continued to transmit by conveyer belt,
One worker, one class (8 hours) needs to carry out the patch bloop work of 3000-4000 repeatability, constantly duplicate mechanical behaviour
It is easy to missing bloop or pastes bloop more.And paste or missing can all have an adverse effect to noise reduction, it influences to stop. more
Vehicle flake products qualification rate and quality of brake pad；Worker is by detecting whether more patches or the time-consuming expense of missing in vision or hand tactile
The working efficiency of power, detection is low.A kind of patch thickness detection mechanism of bloop, the inspection disclosed in 2016213402515
Surveying mechanism includes pedestal, upper sensor, lower sensor, height adjustment device, sensor-triggered lever, lever reset spring, phase
The longitudinal rail and longitudinal sliding block mutually cooperated, the upper sensor, lower sensor are arranged in parallel in the top of longitudinal sliding block, upload
The height of sensor position is higher than the height of lower sensor position, and longitudinal rail is fixed on pedestal；The biography
Sensor triggering lever is obliquely installed and the middle part of sensor-triggered lever and the side of longitudinal sliding block are rotatablely connected, sensor-triggered
The upper-end part of driving of lever is in the right side of upper sensor, lower sensor；Two ends of lever reset spring are fixed on longitudinal sliding block, thick stick
Another two end of bar reset spring and the top of sensor-triggered lever are fixed.The patch thickness detection mechanism of this bloop is mainly pacified
On the transmission assembly line of disc brake pad, it is particularly located at disc brake pad and has pasted the detection station after bloop, detection disappears
Whether tablet patch or paste more.Mechanism is in use, according to the total height of the thickness of disc brake pad, the thickness of monolithic bloop
The height of pre-adjusted sensor-triggered lever presets sensor-triggered lever when posting monolithic bloop while triggering upload
The time that sensor, lower sensor need.When disc brake pad is transferred to organization location, disc type by the conveyer belt on assembly line
Brake block upper surface is contacted with idler wheel, so that the gradient of the upward sensor in sensor-triggered lever upper end, lower sensor is not
Unanimously, mostly patch or the total height of missing bloop is different, thus the inclination of sensor-triggered lever only with upper sensor or under pass
Sensor contact, with the preset time it is not consistent then issue alarm.Although the structure solves the problems, such as that working efficiency is low,
But the structure is more complicated, narrow application range, detects and is easy error, while detecting inconsistent alarm or shutdown, together
Sample influences detection efficiency.
Summary of the invention
To solve the above problem existing for present technology, the utility model provide a kind of detection rationally, interrupted transmission,
Bloop on-line thickness testing applied widely.
The technical solution adopted in the utility model is:
Bloop on-line thickness testing is mounted on the patch station rear on the conveying pipeline of brake block, special
Sign is: including a blocking mechanism and testing agency, the blocking mechanism include one for by brake block be positioned at check bit or
The gag lever post of clearance brake block, the gag lever post are connect with the blocking positioning cylinder of its movement is driven；The testing agency includes
The consistent first sensor of both heights, second sensor, the first sensor, second sensor are installed on conveying by bracket
Above the check bit of assembly line and position of the brake block with bloop and brake block are respectively corresponded without the position of bloop.This reality
The thickness of bloop is determined with the novel difference in height detected by first sensor and second sensor, if detect
Thickness is then qualified products within a preset range, if the thickness detected is not within a preset range, for substandard product,
On-line checking mechanism structure principle is all simple.
Further, the bracket includes support frame, connection frame, mounting base, and the first sensor and second sensor are divided
It is not mounted on the two sides of mounting base, the mounting base can be connected in which adjust installation site along the transmission direction of conveying pipeline
It connecing on frame, the connection frame can be connected on support frame along the transmission direction adjustment installation site perpendicular to conveying pipeline,
Support frame as described above is built in conveying pipeline vertically.The first sensor of the utility model and the position of second sensor are adjustable
, different size of product can be measured, it is applied widely.
Further, support frame as described above includes two support plates for being separately fixed at conveying pipeline two sides, two support plates it is upper
End is fixedly connected by fixed plate, and the first sliding rail is provided in the fixed plate, and the connection frame is equipped with matches with the first sliding rail
It is locked after the Relatively orientation of the first sliding groove of conjunction, the connection frame and fixed plate by lock-screw.
Further, the side of the fixed plate is fixed with the first connecting plate, and the connection frame is slidably connected to first
On connecting plate, when adjusting the relative position of connection frame and fixed plate, the setting of the first connecting plate can prevent connection frame to be detached from
Fixed plate.
Further, the upper end of the mounting base is equipped with the second sliding rail, and the connection frame is equipped with the cooperated with the second sliding rail
It is locked after the Relatively orientation of two sliding slots, the connection frame and mounting base by lock-screw.
Further, the second connecting plate is fixed on the connection frame, the mounting base is slidably connected to the second connection
On plate, when adjusting the relative position of mounting base and connection frame, the setting of the second connecting plate can prevent mounting base to be disconnected
Frame.
Further, the conveying pipeline is provided with guiding mechanism in front of blocking mechanism, and the guiding mechanism includes
It is fixed on first guide plate and second guide plate that is vertically connected on gag lever post on of the conveying pipeline close to sensor side, first
Brake block transfer passage is formed between guide plate and the second guide plate.The utility model by guiding mechanism by brake block guide to
On check bit, facilitate detection.
Further, Board position is adjustable is connected on gag lever post for second guiding, so that the width of brake block transfer passage
Degree can be adjusted, and use scope is improved.
Further, the front end of second guide plate is provided with guiding surface, and it is logical to enter brake block conveying convenient for brake block
Road.
Further, the conveying pipeline is equipped with rejecting mechanism at the rear of check bit, and the rejecting mechanism includes one oblique
To the rejecting cross bar of the unqualified brake block of rejecting or clearance brake block that are arranged on conveying pipeline, the rejecting cross bar and band
Move its rejecting cylinder connection stretched out or retracted.Rejecting mechanism is arranged at check bit rear in the utility model, is detecting not conforming to
It when lattice product, is directly rejected by rejecting mechanism, is then directly let pass if it is qualified products, continual detection may be implemented and pick
It removes.
The beneficial effects of the utility model are:
1, the thickness of bloop is determined by difference in height that first sensor and second sensor detect, if detection
The thickness arrived is then qualified products within a preset range, if the thickness detected is not within a preset range, for unqualified production
Product, on-line checking mechanism structure principle are all simple.
2, the position of first sensor and second sensor is adjustable, can measure different size of product, is applicable in model
It encloses wide.
3, brake block is guided to check bit by guiding mechanism, facilitates detection.
4, rejecting mechanism is set at check bit rear, when detecting substandard product, is directly rejected by rejecting mechanism,
It then directly lets pass if it is qualified products, continual detection may be implemented and reject.
Detailed description of the invention
Fig. 1 is the schematic perspective view of the utility model.
Fig. 2 is the schematic view of the front view of the utility model.
Fig. 3 is the overlooking structure diagram of the utility model.
Fig. 4 is that the brake block of the utility model does not paste the structural schematic diagram of bloop.
Fig. 5 is the structural schematic diagram that a bloop is pasted on the brake block of the utility model.
Fig. 6 is the structural schematic diagram that two bloops are pasted on the brake block of the utility model.
Specific embodiment
Combined with specific embodiments below the utility model to be further described, but the utility model is not limited to
In these specific embodiments.One skilled in the art would recognize that the utility model covers in Claims scope
All alternatives, improvement project and the equivalent scheme that may include.
Referring to Fig. 1-3, a kind of bloop on-line thickness testing is present embodiments provided, the conveying of brake block is mounted on
Patch station rear on assembly line 10, including a blocking mechanism and testing agency, the blocking mechanism include one for that will stop
Vehicle piece is positioned at the gag lever post 1 of check bit or clearance brake block, the gag lever post 1 and the blocking positioning cylinder 2 for driving its movement
Connection；The testing agency includes the consistent first sensor 3 of both heights, second sensor 4, the first sensor 3, second
Sensor 4 be installed on above the check bit of conveying pipeline 10 and respectively corresponded by bracket position of the brake block with bloop and
Position of the brake block without bloop.The utility model by difference in height that first sensor 3 and second sensor 4 detect come
The thickness of bloop is determined, if the thickness detected is within a preset range, for qualified products, if the thickness detected is not
It within a preset range, then is substandard product, on-line checking mechanism structure principle is all simple.
Bracket described in the present embodiment includes support frame, connection frame 5, mounting base 6, and the first sensor 3 and second senses
Device 4 is separately mounted to the two sides of mounting base 6, and the mounting base 6 can adjust installation site along the transmission direction of conveying pipeline 10
Ground is connected on connection frame 5, and the upper end of the mounting base 6 is equipped with the second sliding rail 7, and the connection frame 5 is equipped with matches with the second sliding rail 7
The second sliding slot (not shown) of conjunction, the connection frame 5 are locked with after the Relatively orientation of mounting base 6 by lock-screw
It is fixed, it is fixed with the second connecting plate 12 on the connection frame 5, the mounting base 6 is slidably connected on the second connecting plate 12,
When adjusting the relative position of mounting base 6 and connection frame 5, the setting of the second connecting plate 12 can prevent mounting base 6 to be disconnected
Frame 5；The connection frame 5 can be connected on support frame along the transmission direction adjustment installation site perpendicular to conveying pipeline 10,
Support frame as described above is built in conveying pipeline 10 vertically, and support frame as described above includes two being separately fixed at 10 two sides of conveying pipeline
The upper end of support plate 9, two support plates 9 is fixedly connected by fixed plate 11, and the first sliding rail 8, institute are provided in the fixed plate 11
It states connection frame 5 and is equipped with the first sliding groove (not shown) cooperated with the first sliding rail 8, the connection frame 5 and fixed plate 11
It is locked after Relatively orientation by lock-screw, the side of the fixed plate 11 is fixed with the first connecting plate 13, described
Connection frame 5 is slidably connected on the first connecting plate 13, when adjusting the relative position of connection frame 5 and fixed plate 11, first
The setting of connecting plate 13 can prevent connection frame 5 to be detached from fixed plate 11.The first sensor 3 and second sensor of the utility model
4 position be it is adjustable, different size of product can be measured, it is applied widely.
Conveying pipeline 10 described in the present embodiment is provided with guiding mechanism, the guiding mechanism packet in front of blocking mechanism
It includes and is fixed on conveying pipeline 10 close to the first guide plate 14 of sensor side and the second guiding being vertically connected on gag lever post 1
Plate 15 forms brake block transfer passage between first guide plate 14 and the second guide plate 15.Second guide plate, 15 position can
That adjusts is connected on gag lever post 1, and the width of brake block transfer passage is adjusted, and improves use scope.Described
The front end of two guide plates 15 is provided with guiding surface, enters brake block transfer passage convenient for brake block.The utility model is by leading
Brake block is guided to check bit to mechanism, facilitates detection.
Conveying pipeline 10 described in the present embodiment is equipped with rejecting mechanism at the rear of check bit, and the rejecting mechanism includes one
The rejecting cross bar 17 of the angularly disposed unqualified brake block of rejecting or clearance brake block on conveying pipeline 10, the rejecting are horizontal
Bar 17 is connect with the rejecting cylinder 16 for driving it to stretch out or retract.Rejecting mechanism is arranged at check bit rear in the utility model,
When detecting substandard product, is directly rejected, then directly let pass if it is qualified products, between may be implemented not by rejecting mechanism
Disconnected detection is rejected.It under normal condition, rejects cylinder 16 and stretches out, reject cross bar 17 and stretch out；Only when testing product is qualified,
It rejects cylinder 16 to retract, rejects cross bar 17 and retract, clearance product.Remaining any situation (erroneous judgement, test leakage) will all reject product.
Referring to fig. 4-6, when not pasting bloop on brake block, difference in height that first sensor 3 and second sensor 4 detect
It is 0；When pasting 1 bloop on brake block, the difference in height that first sensor 3 and second sensor 4 detect is 1 bloop
Thickness；2 are pasted on brake block and when the above bloop, the difference in height that first sensor 3 and second sensor 4 detect can be greater than
The thickness of 1 bloop.
The first sensor 3 of the present embodiment, second sensor 4 are height sensor, are passed using Panasonic's laser displacement
Sensor HG-C1100.Stop positioning cylinder 2, rejecting cylinder 16 that Ya De visitor's SDA thin cylinder SDA40X5 can be used.Above-mentioned type
Number be not it is unique, the model that corresponding function may be implemented is possible.Stop positioning cylinder 2, reject cylinder 16 with
The PLC connection of its movement is controlled, first sensor 3, second sensor 4 are also connect with the PLC for receiving its signal.
The utility model is before use, according to the width between the width adjustment guiding mechanism of brake block, by adjusting installation
Seat 6 adjusts first sensor with the relative mounting location of connection frame 5 and connection frame 5 and the opposite link position of fixed plate 11
3, the relative position of second sensor 4.In use, brake block is completed after patch works on the station of patch bloop with conveying
Assembly line 10 is first entered detection station through guide frame, is positioned by gag lever post 1, then first sensor 3 measures brake block band
The height of bloop, PLC are recorded as A, and second sensor 4 measures brake block without the height of bloop, and PLC is recorded as B, B-A
Difference be bloop thickness H；System presets the bound (a, b) of bloop thickness value；When H value is between a and b, it is
System is determined as qualification.When missing bloop, H value is 0, and system is determined as unqualified.When more bloops, the super upper limit value of H value
B, system are determined as unqualified.After detection, gag lever post 1 rises in the case where stopping positioning cylinder 2 to drive, clearance brake block, when
It when being determined as unqualified, is directly rejected by rejecting cross bar 17, rejects the retraction of cross bar 17 if it is qualified products and then directly let pass.
It should be noted that above-described embodiment can be freely combined as needed.The above is only to the utility model
Preferred embodiment and principle be described in detail, for those of ordinary skill in the art, mention according to the utility model
The thought of confession, will change in specific embodiment, and these changes also should be regarded as the protection scope of the utility model.
Claims (10)
1. bloop on-line thickness testing is mounted on the patch station rear on the conveying pipeline of brake block, feature
Be: including a blocking mechanism and testing agency, the blocking mechanism includes one for brake block to be positioned at check bit or is put
The gag lever post of row brake block, the gag lever post are connect with the blocking positioning cylinder of its movement is driven；The testing agency includes two
Highly consistent first sensor, second sensor, the first sensor, second sensor are installed on transport Stream by bracket
Above the check bit of waterline and position of the brake block with bloop and brake block are respectively corresponded without the position of bloop.
2. bloop on-line thickness testing according to claim 1, it is characterised in that: the bracket includes support
Frame, connection frame, mounting base, the first sensor and second sensor are separately mounted to the two sides of mounting base, the mounting base
It can be connected on connection frame with adjusting installation site along the transmission direction of conveying pipeline, the connection frame can be along perpendicular to conveying
It is connected on support frame to the transmission direction adjustment installation site of assembly line, support frame as described above is built in conveying pipeline vertically.
3. bloop on-line thickness testing according to claim 2, it is characterised in that: support frame as described above includes two points
It is not fixed on the support plate of conveying pipeline two sides, the upper end of two support plates is fixedly connected by fixed plate, in the fixed plate
It is provided with the first sliding rail, the connection frame is equipped with the first sliding groove cooperated with the first sliding rail, the connection frame and fixed plate
It is locked after Relatively orientation by lock-screw.
4. bloop on-line thickness testing according to claim 3, it is characterised in that: the side of the fixed plate is solid
Surely there is the first connecting plate, the connection frame is slidably connected on the first connecting plate.
5. bloop on-line thickness testing according to claim 2, it is characterised in that: the upper end of the mounting base is set
There is the second sliding rail, the connection frame is equipped with the second sliding slot cooperated with the second sliding rail, the opposite position of the connection frame and mounting base
It is locked after setting positioning by lock-screw.
6. bloop on-line thickness testing according to claim 5, it is characterised in that: be fixed on the connection frame
Second connecting plate, the mounting base are slidably connected on the second connecting plate.
7. bloop on-line thickness testing described according to claim 1~one of 6, it is characterised in that: the transport Stream
Waterline is provided with guiding mechanism in front of blocking mechanism, and the guiding mechanism includes being fixed on conveying pipeline close to sensor
First guide plate of side and the second guide plate being vertically connected on gag lever post, form between the first guide plate and the second guide plate
Brake block transfer passage.
8. bloop on-line thickness testing according to claim 7, it is characterised in that: the second guiding Board position
It is adjustable to be connected on gag lever post.
9. bloop on-line thickness testing according to claim 7, it is characterised in that: before second guide plate
End is provided with guiding surface.
10. bloop on-line thickness testing described according to claim 1~one of 6, it is characterised in that: the transport Stream
Waterline is equipped with rejecting mechanism at the rear of check bit, and the rejecting mechanism includes an angularly disposed rejecting on conveying pipeline
The rejecting cross bar of unqualified brake block or clearance brake block, the rejecting cylinder rejected cross bar and it is driven to stretch out or retract connect
It connects.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821861824.8U CN209342083U (en) | 2018-11-13 | 2018-11-13 | Bloop on-line thickness testing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821861824.8U CN209342083U (en) | 2018-11-13 | 2018-11-13 | Bloop on-line thickness testing |
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| Publication Number | Publication Date |
|---|---|
| CN209342083U true CN209342083U (en) | 2019-09-03 |
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ID=67748198
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821861824.8U Active CN209342083U (en) | 2018-11-13 | 2018-11-13 | Bloop on-line thickness testing |
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| Country | Link |
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| CN (1) | CN209342083U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114802918A (en) * | 2022-05-16 | 2022-07-29 | 安徽突飞电器有限公司 | Patch board processing post-processing equipment |
-
2018
- 2018-11-13 CN CN201821861824.8U patent/CN209342083U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114802918A (en) * | 2022-05-16 | 2022-07-29 | 安徽突飞电器有限公司 | Patch board processing post-processing equipment |
| CN114802918B (en) * | 2022-05-16 | 2023-08-04 | 安徽突飞电器有限公司 | A post-processing equipment for plug-in boards |
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