CN209319450U - A new type of automatic deburring machine - Google Patents

A new type of automatic deburring machine Download PDF

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Publication number
CN209319450U
CN209319450U CN201822250476.7U CN201822250476U CN209319450U CN 209319450 U CN209319450 U CN 209319450U CN 201822250476 U CN201822250476 U CN 201822250476U CN 209319450 U CN209319450 U CN 209319450U
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fixed
connecting rod
bottom end
new type
deburring machine
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牛陆军
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Suzhou Zhanshuang Intelligent Technology Co Ltd
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Suzhou Zhanshuang Intelligent Technology Co Ltd
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Abstract

本实用新型公开了一种新型自动去毛刺机,包括机架、电控箱、污料盒和风机,所述机架顶端与电控箱底端固定连接,所述电控箱内部底端面一侧固定有马达,所述电控箱内部底端面固定有圆座,所述圆座上转动安装有转轴,所述转轴通过皮带与马达转动连接,所述转轴底端固定有连接杆,所述电控箱下表面固定有外壳,所述连接杆底端贯穿圆座和电控箱下表面插进外壳内,所述连接杆底端固定有去毛刺头,所述机架内部下方固定有收集斗,所述收集斗底端固定有排污管,所述排污管背离收集斗的一端与风机进口连通,所述风机出口通过管道与污料盒内部连通。本实用新型具有替代人工去毛刺作业,保证了产品的质量;收集废屑、污油,方便维护保养的优点。

The utility model discloses a novel automatic deburring machine, which comprises a frame, an electric control box, a dirt box and a fan. A motor is fixed, and a round seat is fixed on the inner bottom surface of the electric control box, and a rotating shaft is installed on the round seat, and the rotating shaft is connected to the motor through a belt, and a connecting rod is fixed at the bottom of the rotating shaft. The lower surface of the control box is fixed with a casing, the bottom end of the connecting rod penetrates through the round seat and the lower surface of the electric control box and is inserted into the casing, the bottom end of the connecting rod is fixed with a deburring head, and the bottom of the frame is fixed with a collecting bucket , the bottom end of the collection bucket is fixed with a sewage discharge pipe, the end of the sewage discharge pipe away from the collection bucket communicates with the inlet of the fan, and the outlet of the fan communicates with the inside of the dirt box through a pipe. The utility model has the advantages of replacing manual deburring operations, ensuring product quality, collecting waste chips and dirty oil, and facilitating maintenance.

Description

一种新型自动去毛刺机A new type of automatic deburring machine

技术领域technical field

本实用新型涉及零部件去毛刺技术领域,具体为一种新型自动去毛刺机。The utility model relates to the technical field of parts deburring, in particular to a novel automatic deburring machine.

背景技术Background technique

在零配件的生产过程中,零件上的毛刺,有些是由于切削加工过程中塑性变形引起的;有些是铸造、模锻等加工的飞边,还有些是焊接挤出的残料,毛刺的危害性尤为明显。In the production process of spare parts, some of the burrs on the parts are caused by plastic deformation during the cutting process; Sex is particularly obvious.

去毛刺是机械加工行业零部件必须要做的一个工序,通常需要人工对加工好的成品或半成品零部件进行去毛刺操作。现有生产中以人工为主,生产成本高、生产效率低、易出错、人员成本高,且与人员技术水平参差不齐,产品质量要求不易保证统一。Deburring is a process that must be done for parts in the machining industry. Usually, it is necessary to manually deburr the finished or semi-finished parts. The existing production is mainly manual, with high production cost, low production efficiency, error-prone, high personnel cost, and uneven technical level of personnel, and it is difficult to ensure uniform product quality requirements.

实用新型内容Utility model content

本实用新型的目的在于提供一种新型自动去毛刺机,具备替代人工去毛刺作业,保证了产品的质量;增加了废屑、污油吸附收集装置,更加方便维护保养,经久耐用,使用寿命长的优点,解决了人工去毛刺生产效率低、易出错、人员成本高,产品质量要求不易保证统一,人工清理不方便的问题。The purpose of this utility model is to provide a new type of automatic deburring machine, which can replace the manual deburring operation and ensure the quality of the product; the waste and dirty oil adsorption collection device is added, which is more convenient for maintenance, durable and has a long service life The advantages of manual deburring solve the problems of low production efficiency, error-prone, high personnel costs, difficulty in ensuring uniform product quality requirements, and inconvenient manual cleaning.

为实现上述目的,本实用新型提供如下技术方案:一种新型自动去毛刺机,包括机架、电控箱、污料盒和风机,所述机架顶端与电控箱底端固定连接,所述电控箱内部底端面一侧固定有马达,所述电控箱内部底端面固定有圆座,所述圆座上转动安装有转轴,所述转轴通过皮带与马达转动连接,所述转轴底端固定有连接杆,所述电控箱下表面固定有外壳,所述连接杆底端贯穿圆座和电控箱下表面插进外壳内,所述外壳内部固定有轴承,所述轴承内侧与连接杆外侧贴合固定,所述连接杆底端固定有去毛刺头,且去毛刺头位于外壳外部,所述机架内部下方固定有收集斗,收集斗中间开设有排污口,所述收集斗底端固定有排污管,排污管与排污口连通,所述排污管背离收集斗的一端与风机进口连通,所述风机出口通过管道与污料盒内部连通。In order to achieve the above object, the utility model provides the following technical solutions: a new type of automatic deburring machine, including a frame, an electric control box, a dirt box and a fan, the top of the frame is fixedly connected to the bottom of the electric control box, the A motor is fixed on one side of the inner bottom surface of the electric control box, and a round seat is fixed on the inner bottom surface of the electric control box. A connecting rod is fixed, and a shell is fixed on the lower surface of the electric control box. The bottom end of the connecting rod penetrates through the round seat and the lower surface of the electric control box and is inserted into the shell. A bearing is fixed inside the shell, and the inside of the bearing is connected to the The outer side of the rod is fitted and fixed, the bottom end of the connecting rod is fixed with a deburring head, and the deburring head is located outside the shell, a collecting bucket is fixed under the inside of the frame, and a sewage outlet is opened in the middle of the collecting bucket, and the bottom of the collecting bucket is The end is fixed with a sewage pipe, and the sewage pipe communicates with the sewage outlet. The end of the sewage pipe away from the collection bucket communicates with the fan inlet, and the fan outlet communicates with the inside of the sewage box through a pipe.

优选的,所述机架底端面四角处均固定有万向轮,所述机架侧面及背面均安装有安全门。Preferably, universal wheels are fixed at the four corners of the bottom end surface of the frame, and safety doors are installed on the side and back of the frame.

优选的,所述电控箱内部一侧固定有集成电路板,集成电路板上固定有微型芯片,微型芯片和电路板上的电气元件组成控制模块。Preferably, an integrated circuit board is fixed on one side inside the electric control box, a microchip is fixed on the integrated circuit board, and the microchip and the electrical components on the circuit board form a control module.

优选的,所述外壳与连接杆对齐。Preferably, the housing is aligned with the connecting rod.

优选的,所述收集斗上固定有滤网。Preferably, a filter screen is fixed on the collecting bucket.

优选的,所述污料盒底端安装有可拆卸式抽屉。Preferably, a detachable drawer is installed at the bottom of the dirt box.

与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the utility model are as follows:

1、本实用新型通过设置马达、去毛刺头和连接杆,达到了替代人工去毛刺作业,保证了产品的质量的效果,本实用新型设置有马达、去毛刺头和连接杆,马达安装在电控箱内,电控箱一侧安装有集成电路板,集成电路板上固定有微型芯片,微型芯片和电路板上的电气元件组成控制模块,对马达进行控制,转轴转动安装在电控箱内的圆座上,外部的机械臂抓取零配件送到设备中各个去毛刺头位置,马达启动通过皮带带动转轴转动,转轴转动带动连接杆转动,连接杆底端固定的去毛刺头随着连接杆一起转动,去毛刺头对零配件上的毛刺进行处理,替代了人工处理毛刺,效率更,生产出的产品质量更好。1. The utility model is provided with a motor, a deburring head and a connecting rod to replace the manual deburring operation and ensure the quality of the product. The utility model is provided with a motor, a deburring head and a connecting rod, and the motor is installed on the electric In the control box, an integrated circuit board is installed on one side of the electric control box, and a microchip is fixed on the integrated circuit board. The microchip and the electrical components on the circuit board form a control module to control the motor, and the rotating shaft is installed in the electric control box. On the round seat, the external mechanical arm grabs the spare parts and sends them to each deburring head position in the equipment. The motor starts to drive the rotating shaft to rotate through the belt, and the rotating shaft rotates to drive the connecting rod to rotate. The deburring head fixed at the bottom of the connecting rod follows the connection The rods rotate together, and the deburring head handles the burrs on the spare parts, instead of manual processing of burrs, the efficiency is higher and the quality of the produced products is better.

2、本实用新型通过设置收集斗、风机和污料盒,达到了收集废屑,吸收油污的效果,本实用新型设置有收集斗、风机和污料盒,收集斗上设置有滤网,清理下来的废屑、污油、粉末等由此处过滤,经过滤网过滤的的废弃物在风机的作用下从排污管输送到污料盒内,污料盒底端安装有可拆卸式抽屉,便于将废弃物取出清理。2. The utility model achieves the effect of collecting waste and absorbing oil by setting a collection bucket, a fan and a dirt box. The utility model is equipped with a collection bucket, a fan and a dirt box. The waste chips, dirty oil, powder, etc. that come down are filtered here, and the waste filtered by the filter is transported from the sewage pipe to the sewage box under the action of the fan. A detachable drawer is installed at the bottom of the sewage box. Easy to take out waste for cleaning.

附图说明Description of drawings

图1为本实用新型的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;

图2为本实用新型的马达与转轴连接结构示意图;Fig. 2 is a schematic diagram of the connection structure between the motor and the rotating shaft of the present invention;

图3为本实用新型的主视结构示意图;Fig. 3 is the front view structure schematic diagram of the utility model;

图4为本实用新型的去毛刺头连接结构示意图。Fig. 4 is a schematic diagram of the connection structure of the deburring head of the present invention.

图中:1、机架;2、收集斗;3、电控箱;4、污料盒;5、万向轮;6、马达;7、圆座;8、转轴;9、皮带;10、外壳;11、排污管;12、风机;13、去毛刺头;14、连接杆;15、轴承。In the figure: 1. frame; 2. collecting bucket; 3. electric control box; 4. dirt box; 5. universal wheel; 6. motor; 7. round seat; 8. rotating shaft; 9. belt; 10. Shell; 11. Sewage pipe; 12. Fan; 13. Deburring head; 14. Connecting rod; 15. Bearing.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

在本实用新型的描述中,需要说明的是,术语“上”、“下”、“内”、“外”“前端”、“后端”、“两端”、“一端”、“另一端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present utility model, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "another end" The orientation or positional relationship indicated by ", etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, so as to Specific orientation configurations and operations, therefore, should not be construed as limitations on the invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.

在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise specified and limited, the terms "installed", "set with", "connected", etc. should be understood in a broad sense, such as "connected", which can be a fixed The connection can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.

请参阅图1至图4,本实用新型提供的一种实施例:一种新型自动去毛刺机,包括机架1、电控箱3、污料盒4和风机12,机架1底端面四角处均固定有万向轮5,万向轮5上安装有刹车片,移动机架1时,刹车片与万向轮5不接触,万向轮5在地面上滚动,固定机架1时,将刹车片与万向轮5接触,对万向轮5制动,将机架1固定在地面上。机架1侧面及背面均安装有安全门,安全门可打开,方便人员维护。Please refer to Fig. 1 to Fig. 4, an embodiment provided by the utility model: a new type of automatic deburring machine, including a frame 1, an electric control box 3, a dirt box 4 and a fan 12, and the four corners of the bottom end surface of the frame 1 Universal wheels 5 are fixed everywhere, and brake pads are installed on the universal wheels 5. When the frame 1 was moved, the brake pads did not contact the universal wheels 5, and the universal wheels 5 rolled on the ground. When the frame 1 was fixed, The brake pad is contacted with the universal wheel 5, the universal wheel 5 is braked, and the frame 1 is fixed on the ground. Safety doors are installed on the side and back of the frame 1, and the safety doors can be opened to facilitate personnel maintenance.

机架1顶端与电控箱3底端固定连接,电控箱3位于机架1的上方。电控箱3内部一侧固定有集成电路板,集成电路板上固定有微型芯片,微型芯片和电路板上的电气元件组成控制模块,集成电路板通过电线连接到外部电源。电控箱3内部底端面一侧固定有马达6,马达6采用XD-3420-2型号,该马达6具有能耗低,运行稳定的优点。马达6与集成电路板电连接,控制模块对马达6进行控制。电控箱3内部底端面固定有圆座7,圆座7上转动安装有转轴8,转轴8通过皮带9与马达6转动连接,马达6启动后通过皮带9带动转轴8转动,电控箱3下表面固定有外壳10,外壳10与连接杆14对齐,转轴8底端固定有连接杆14,连接杆14底端贯穿圆座7和电控箱3下表面插进外壳10内,转轴8转动时带动连接杆14转动,外壳10内部固定有轴承15,轴承15内侧与连接杆14外侧贴合固定,轴承15内外侧之间可相对转动,轴承15外侧与外壳10内壁固定,连接杆14通过轴承15内侧在外壳10内转动。连接杆14底端固定有去毛刺头13,且去毛刺头13位于外壳10外部,去毛刺头13随着连接杆14一起转动。外部的机械臂抓取零配件送到设备中各个去毛刺头13位置,马达6启动通过皮带9带动转轴8转动,转轴8转动带动连接杆14转动,连接杆14底端固定的去毛刺头13随着连接杆14一起转动,去毛刺头13对零配件上的毛刺进行处理,替代了人工处理毛刺,效率更,生产出的产品质量更好。The top of the frame 1 is fixedly connected to the bottom of the electric control box 3, and the electric control box 3 is located above the frame 1. An integrated circuit board is fixed on one side of the electric control box 3, and a microchip is fixed on the integrated circuit board. The microchip and the electrical components on the circuit board form a control module, and the integrated circuit board is connected to an external power supply by wires. A motor 6 is fixed on one side of the inner bottom end surface of the electric control box 3, and the motor 6 adopts the model XD-3420-2. The motor 6 has the advantages of low energy consumption and stable operation. The motor 6 is electrically connected to the integrated circuit board, and the control module controls the motor 6 . The inner bottom surface of the electric control box 3 is fixed with a round seat 7, and a rotating shaft 8 is installed on the round seat 7. The rotating shaft 8 is connected to the motor 6 through a belt 9. After the motor 6 starts, the belt 9 drives the rotating shaft 8 to rotate. The electric control box 3 A casing 10 is fixed on the lower surface, and the casing 10 is aligned with the connecting rod 14. The bottom end of the rotating shaft 8 is fixed with a connecting rod 14. The bottom end of the connecting rod 14 penetrates through the round seat 7 and the lower surface of the electric control box 3 and is inserted into the casing 10, and the rotating shaft 8 rotates. When driving the connecting rod 14 to rotate, the housing 10 is fixed with a bearing 15, the inner side of the bearing 15 is fitted and fixed to the outer side of the connecting rod 14, the inner and outer sides of the bearing 15 can rotate relatively, the outer side of the bearing 15 is fixed to the inner wall of the housing 10, and the connecting rod 14 passes through the The inside of the bearing 15 rotates within the housing 10 . A deburring head 13 is fixed on the bottom end of the connecting rod 14 , and the deburring head 13 is located outside the housing 10 , and the deburring head 13 rotates together with the connecting rod 14 . The external mechanical arm grabs the spare parts and sends them to the positions of each deburring head 13 in the equipment. The motor 6 starts to drive the rotating shaft 8 to rotate through the belt 9. The rotating shaft 8 rotates to drive the connecting rod 14 to rotate. The deburring head 13 fixed at the bottom of the connecting rod 14 As the connecting rod 14 rotates together, the deburring head 13 processes the burrs on the spare parts, replacing the manual processing of the burrs, with higher efficiency and better product quality.

机架1内部下方固定有收集斗2,收集斗2上固定有滤网,清理下来的废屑、污油、粉末等经过滤网过滤。收集斗2中间开设有排污口,收集斗2底端固定有排污管11,排污管11与排污口连通,排污管11背离收集斗2的一端与风机12进口连通,风机12采用SP-8型号,该风机12具有风力强,噪音低的优点。风机12出口通过管道与污料盒4内部连通,风机12连接外部电源,去毛刺时,风机12通电启动,经过滤网过滤的的废弃物在风机12的作用下从排污管11输送到污料盒4内,对废弃物进行收集。污料盒4底端安装有可拆卸式抽屉,收集的废弃物存放在可拆卸式抽屉内,便于将废弃物取出清理。A collection bucket 2 is fixed on the bottom of the inside of the frame 1, and a filter screen is fixed on the collection bucket 2, and the cleaned waste, dirty oil, powder, etc. are filtered through the filter screen. There is a sewage outlet in the middle of the collection bucket 2, and a sewage discharge pipe 11 is fixed at the bottom of the collection bucket 2. The sewage discharge pipe 11 is connected to the sewage discharge outlet. The end of the sewage discharge pipe 11 away from the collection bucket 2 is connected to the inlet of the fan 12. The fan 12 adopts the SP-8 model. , the fan 12 has the advantages of strong wind and low noise. The outlet of the blower fan 12 communicates with the interior of the dirt box 4 through a pipe, and the blower fan 12 is connected to an external power supply. When deburring, the blower fan 12 is powered on and started, and the waste filtered by the filter is transported from the blowdown pipe 11 to the waste material under the action of the blower fan 12. In box 4, waste is collected. The bottom of the dirt box 4 is equipped with a detachable drawer, and the collected waste is stored in the detachable drawer, which is convenient for the waste to be taken out and cleaned up.

工作原理:外部的机械臂抓取零配件送到设备中各个去毛刺头13位置,马达6启动通过皮带9带动转轴8转动,转轴8转动带动连接杆14转动,连接杆14底端固定的去毛刺头13随着连接杆14一起转动,去毛刺头13对零配件上的毛刺进行处理;清理下来的废屑、污油、粉末等经过收集斗2被滤网过滤,废弃物在风机12的作用下从排污管11输送到污料盒4内,对废弃物进行收集。Working principle: The external mechanical arm grabs the spare parts and sends them to the positions of each deburring head 13 in the equipment. The motor 6 starts to drive the rotating shaft 8 to rotate through the belt 9, and the rotating shaft 8 drives the connecting rod 14 to rotate. The bottom end of the connecting rod 14 is fixed to deburring The deburring head 13 rotates together with the connecting rod 14, and the deburring head 13 handles the burrs on the parts; Under the action, it is transported from the sewage pipe 11 to the dirt box 4, and the waste is collected.

对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to fall within the scope of the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (6)

1. a kind of new type auto deburring machine, including rack (1), electric cabinet (3), dirty magazine (4) and blower (12), feature exists In: rack (1) top is fixedly connected with electric cabinet (3) bottom end, and electric cabinet (3) the inner bottom end face side is fixed with horse Up to (6), electric cabinet (3) the inner bottom end face is fixed with round seat (7), is rotatably equipped with shaft (8), institute on the round seat (7) It states shaft (8) to be rotatablely connected by belt (9) and motor (6), shaft (8) bottom end is fixed with connecting rod (14), the electricity Control case (3) lower surface is fixed with shell (10), and connecting rod (14) bottom end is inserted through round seat (7) and electric cabinet (3) lower surface It in into shell (10), is fixed with bearing (15) inside the shell (10), on the inside of the bearing (15) and on the outside of connecting rod (14) Fitting is fixed, and connecting rod (14) bottom end is fixed with unhairing tartar (13), and unhairing tartar (13) is located at shell (10) outside, Rack (1) lower inside is fixed with collection bucket (2), offers sewage draining exit, collection bucket (2) bottom among collection bucket (2) End be fixed with sewage pipe (11), sewage pipe (11) be connected to sewage draining exit, the sewage pipe (11) deviate from collection bucket (2) one end and Blower (12) inlet communication, blower (12) outlet inside pipeline and dirty magazine (4) by being connected to.
2. a kind of new type auto deburring machine according to claim 1, it is characterised in that: rack (1) bottom face four It is respectively and fixedly provided at angle universal wheel (5), rack (1) side and the back side are mounted on safety door.
3. a kind of new type auto deburring machine according to claim 1, it is characterised in that: the electric cabinet (3) internal one Side is fixed with integrated circuit board, and microchip is fixed on integrated circuit board, the electrical component group on microchip and circuit board At control module.
4. a kind of new type auto deburring machine according to claim 1, it is characterised in that: the shell (10) and connecting rod (14) it is aligned.
5. a kind of new type auto deburring machine according to claim 1, it is characterised in that: fixed on the collection bucket (2) There is strainer.
6. a kind of new type auto deburring machine according to claim 1, it is characterised in that: dirt magazine (4) bottom end peace Equipped with detachable drawer.
CN201822250476.7U 2018-12-29 2018-12-29 A new type of automatic deburring machine Expired - Fee Related CN209319450U (en)

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Application Number Priority Date Filing Date Title
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Granted publication date: 20190830