CN209310573U - A kind of purification of Analytic Tower heat supply hot-air system discharged gas fume and waste-heat recovery device - Google Patents
A kind of purification of Analytic Tower heat supply hot-air system discharged gas fume and waste-heat recovery device Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及一种烟气净化及余热回收装置,具体涉及一种解析塔供热热风系统外排烟气净化及余热回收装置,属于烟气净化与余热利用领域。The utility model relates to a device for purifying flue gas and recovering waste heat, in particular to a device for purifying flue gas and recovering waste heat outside a heating and air system of an analysis tower, and belongs to the field of purifying flue gas and utilizing waste heat.
背景技术Background technique
钢铁企业烧结、焦化工艺烟气活性炭(活性焦)脱硫技术,该技术的活性炭(活性焦) 在解析塔内需要先加热到一定温度(通常430℃左右)进行解析,将活性炭吸附酸性物质SO2等释放出来,恢复活性炭吸附酸性物质能力,同时释放出来的富硫气体可直接用于制酸。在这过程中,解析塔需要外供热源。The flue gas activated carbon (activated coke) desulfurization technology of the sintering and coking process of iron and steel enterprises, the activated carbon (activated coke) of this technology needs to be heated to a certain temperature (usually about 430°C) in the desorption tower for desulfurization, and the activated carbon will absorb the acidic substance SO 2 When it is released, the ability of activated carbon to absorb acidic substances will be restored, and the released sulfur-rich gas can be directly used for acid production. In this process, the desorption tower needs an external heat source.
为提高外供热源供热效率,解析塔通常采用热烟气循环供热方式。解析塔配套的循环热风系统,循环烟气进解析塔的温度约450℃,出解析塔的温度约340℃。采用煤气作燃料,在热风炉燃烧生成的高温烟气直接与循环烟气混合,混合后烟气需满足解析塔供热要求。由于混合后烟气量增大,循环管路系统压力将会相应提高,为保证管路压力稳定,在管路上设置了烟气放散管路,通过管路压力检测,控制放散管路的调节阀开度,可将同体积的烟气外排。为减少热量损失,通常放散管设置于烟气低温段,具体在解析塔出口与循环风机前的管道上。外排烟气与燃料燃烧后需要的新增高温烟气量一致,约占总循环量10-15%。目前工程放散都是采用烟囱直排,这部分外排烟气所带有的余热资源被浪费。同时,外排烟气的量虽然不大,但由于没有进行任何处理,烟气中有害物质的含量及浓度达不到排放要求。In order to improve the heat supply efficiency of the external heat supply source, the desorption tower usually adopts the heat supply method of hot flue gas circulation. The circulating hot air system supporting the desorption tower, the temperature of the circulating flue gas entering the desorption tower is about 450 ℃, and the temperature of the desorption tower is about 340 ℃. Coal gas is used as fuel, and the high-temperature flue gas generated by combustion in the hot blast stove is directly mixed with the circulating flue gas. After mixing, the flue gas must meet the heat supply requirements of the desorption tower. Due to the increase in the amount of flue gas after mixing, the pressure of the circulation pipeline system will increase accordingly. In order to ensure the stability of the pipeline pressure, a flue gas release pipeline is installed on the pipeline. Through the pipeline pressure detection, the regulating valve of the release pipeline is controlled. The opening can discharge the same volume of flue gas outside. In order to reduce heat loss, the evacuation pipe is usually installed in the low-temperature section of the flue gas, specifically on the pipe before the outlet of the desorption tower and the circulation fan. The exhausted flue gas is consistent with the amount of new high-temperature flue gas required after fuel combustion, accounting for about 10-15% of the total circulation. At present, the emission of the project is to use the chimney to discharge directly, and the waste heat resources carried by this part of the external flue gas are wasted. At the same time, although the amount of exhausted flue gas is not large, the content and concentration of harmful substances in the flue gas cannot meet the emission requirements because no treatment has been carried out.
现有技术中,循环烟气外排烟气量相对较少,目前同类工程放散均是采用烟囱直排。放散烟气温度300℃左右,气量少,烟温低,波动大,余热利用有限。同时,考虑到放散管路增设余热利用,为保证足量烟气排出,管路阻力势必增加,对整个循环管路可能得不偿失。In the prior art, the amount of circulating flue gas exhausted is relatively small. At present, similar projects adopt chimney direct discharge. The temperature of the diffused flue gas is about 300°C, the gas volume is small, the flue gas temperature is low, the fluctuation is large, and the utilization of waste heat is limited. At the same time, considering the addition of waste heat utilization in the release pipeline, in order to ensure a sufficient amount of flue gas discharge, the resistance of the pipeline will inevitably increase, which may outweigh the gain for the entire circulation pipeline.
实用新型内容Utility model content
针对上述现有技术的不足,本实用新型的目的在于将外排燃烧烟气余热进行合理利用,并有效去除外排烟气中有害物质。本实用新型提供一种解析塔供热热风系统外排烟气净化及余热回收装置,该装置在放散管路上设置换热器,对热风炉助燃空气进行预热,然后将放散管路的烟气与原烧结烟气混合,在烧结增压风机的作用下,放散烟气与原烧结烟气一并进入吸附塔进行净化处理。Aiming at the deficiencies of the above-mentioned prior art, the purpose of the utility model is to rationally utilize the waste heat of the exhausted combustion flue gas and effectively remove harmful substances in the exhausted flue gas. The utility model provides a device for purifying exhausted flue gas and recovering waste heat in a heat supply and hot air system of an analysis tower. The device is provided with a heat exchanger on the discharge pipeline to preheat the combustion-supporting air of the hot blast stove, and then discharges the flue gas in the discharge pipeline. Mixed with the original sintering flue gas, under the action of the sintering booster fan, the diffused flue gas and the original sintering flue gas enter the adsorption tower for purification.
由于放散烟气总量不到原烧结烟气量的1%,因此引入放散烟气不会对烧结烟气脱硫脱硝工艺造成任何影响。即在不增加设施的前提下,放散烟气得到净化处理,烟气中的有害物质最大限度进行去除;同时,放散烟气所具有的余热资源也得到合理利用。Since the total amount of vented flue gas is less than 1% of the original sintering flue gas, the introduction of vented flue gas will not have any impact on the desulfurization and denitrification process of sintering flue gas. That is, on the premise of not adding facilities, the exhausted flue gas is purified, and the harmful substances in the flue gas are removed to the maximum; at the same time, the waste heat resources of the exhausted flue gas are also rationally utilized.
根据本实用新型的实施方案,提供一种解析塔供热热风系统外排烟气净化及余热回收装置:According to the embodiment of the present utility model, a device for purifying flue gas exhausted from the heat supply and hot air system of the analytical tower and recovering waste heat is provided:
一种解析塔供热热风系统外排烟气净化及余热利用装置,该装置包括解析塔、热风炉、热风循环风机、换热器。解析塔包括上部的加热段和下部的冷却段。其中,热风炉的热风出口经由第一管道连接至加热段下部的加热段气体入口。加热段上部的加热段气体出口经由第二管道连接至热风炉的热风入口。第二管道上设有热风循环风机。从第二管道上分出第三管道,第三管道连接至换热器的换热介质入口。A device for purifying flue gas exhausted from a heat-supply hot air system of a desorption tower and utilizing waste heat, the device comprising a desorption tower, a hot blast stove, a hot blast circulation fan, and a heat exchanger. The desorption tower includes an upper heating section and a lower cooling section. Wherein, the hot blast outlet of the hot blast stove is connected to the gas inlet of the heating section at the lower part of the heating section via the first pipeline. The gas outlet of the heating section on the upper part of the heating section is connected to the hot blast inlet of the hot blast stove through the second pipeline. The second pipeline is provided with a hot air circulation fan. A third pipeline is branched from the second pipeline, and the third pipeline is connected to the heat exchange medium inlet of the heat exchanger.
作为优选,该装置还包括吸附塔。吸附塔上设有吸附塔烟气入口。吸附塔烟气入口与原烟气输送管道连接。从换热器的换热介质出口引出的第六管道连接至原烟气输送管道。Preferably, the device also includes an adsorption tower. The adsorption tower is provided with the flue gas inlet of the adsorption tower. The flue gas inlet of the adsorption tower is connected with the original flue gas conveying pipeline. The sixth pipe leading from the heat exchange medium outlet of the heat exchanger is connected to the raw flue gas delivery pipe.
作为优选,换热器上的换热气体入口与助燃气体管道连接。换热器上的换热气体出口经由第四管道连接至热风炉的补风口。Preferably, the heat exchange gas inlet on the heat exchanger is connected with the combustion-supporting gas pipeline. The heat exchange gas outlet on the heat exchanger is connected to the supplementary air outlet of the hot blast stove through the fourth pipeline.
换热器用于换热介质(即,热的烟气)与换热气体(即,空气)之间进行间接热交换。The heat exchanger is used for indirect heat exchange between the heat exchange medium (ie, hot flue gas) and the heat exchange gas (ie, air).
作为优选,助燃气体管道上设有助燃风机。Preferably, a combustion-supporting fan is provided on the combustion-supporting gas pipeline.
作为优选,从第二管道上分出第三管道的位置位于热风循环风机的上游。Preferably, the position where the third pipeline is separated from the second pipeline is located upstream of the hot air circulation fan.
作为优选,该装置还包括增压风机。增压风机设置在原烟气输送管道上。Preferably, the device also includes a booster fan. The booster fan is arranged on the original flue gas conveying pipeline.
作为优选,第六管道连接至原烟气输送管道的位置位于增压风机的上游。Preferably, the position where the sixth pipeline is connected to the raw flue gas delivery pipeline is located upstream of the booster fan.
作为优选,所述换热器为管式换热器;优选为金属管式换热器。Preferably, the heat exchanger is a tube heat exchanger; preferably a metal tube heat exchanger.
在本实用新型中,所述吸附塔的顶部设有吸附塔活性炭入口,吸附塔的底部设有吸附塔活性炭出口。解析塔的顶部设有解析塔活性炭入口,解析塔的底部设有解析塔活性炭出口。In the present utility model, the top of the adsorption tower is provided with an inlet for the activated carbon of the adsorption tower, and the bottom of the adsorption tower is provided with an outlet for the activated carbon of the adsorption tower. The top of the analysis tower is provided with the inlet of the activated carbon of the analysis tower, and the bottom of the analysis tower is provided with the outlet of the activated carbon of the analysis tower.
其中,吸附塔活性炭出口通过第一输送机与解析塔活性炭入口连接,解析塔活性炭出口通过第二输送机与吸附塔活性炭入口连接。Wherein, the activated carbon outlet of the adsorption tower is connected with the activated carbon inlet of the desorption tower through the first conveyor, and the activated carbon outlet of the desorption tower is connected with the activated carbon inlet of the adsorption tower through the second conveyor.
在本实用新型中,该装置还包括冷却风机。解析塔的冷却段的下部设有冷却段气体入口,冷却段的上部设有冷却段气体出口。冷却风机的出风口经由第七管道连接至冷却段气体入口。In the utility model, the device also includes a cooling fan. The lower part of the cooling section of the desorption tower is provided with a cooling section gas inlet, and the upper part of the cooling section is provided with a cooling section gas outlet. The air outlet of the cooling fan is connected to the gas inlet of the cooling section via the seventh pipeline.
在本实用新型中,所述解析塔还包括加热段和冷却段之间的过渡段。过渡段的侧壁上设有SRG气体出口。In the present invention, the desorption tower further includes a transition section between the heating section and the cooling section. An SRG gas outlet is provided on the side wall of the transition section.
作为优选,所述SRG气体出口通过SRG气体输送管道输送至制酸系统。Preferably, the SRG gas outlet is delivered to the acid system through the SRG gas delivery pipeline.
作为优选,该装置还包括烟囱;吸附塔的吸附塔烟气出口经由烟气排放管道连接至烟囱。Preferably, the device further includes a chimney; the flue gas outlet of the adsorption tower is connected to the chimney through a flue gas discharge pipe.
活性炭干法工艺是目前烧结烟气净化处理的主要推广技术,可在烧结烟气净化过程中同时实现脱硫、脱硝、脱二噁英、脱重金属和除尘。在本实用新型的烟气净化过程中,解析塔供热热风系统外排烟气通过换热器对热风炉助燃空气进行预热后,在烧结增压风机的作用下,与含多种污染物的原烧结烟气混合,进入吸附塔进行净化处理。吸附塔内的活性炭在对烟气进行吸附净化处理后,通过第一输送机输送至解析塔,活性炭在解析塔进行解析后通过第二输送机输送至吸附塔,完成一次完整的物料循环。Activated carbon dry process is currently the main promotion technology for sintering flue gas purification treatment, which can simultaneously realize desulfurization, denitrification, dioxin removal, heavy metal removal and dust removal in the process of sintering flue gas purification. In the flue gas purification process of the utility model, after the flue gas exhausted from the heat supply and hot air system of the analysis tower is preheated by the heat exchanger to the combustion air of the hot blast stove, under the action of the sintering booster fan, it is mixed with various pollutants The original sintering flue gas is mixed and enters the adsorption tower for purification treatment. After the activated carbon in the adsorption tower absorbs and purifies the flue gas, it is transported to the desorption tower through the first conveyor. After being decomposed in the desorption tower, the activated carbon is transported to the adsorption tower through the second conveyor to complete a complete material cycle.
解析塔的主要目的是对吸附了污染物的活性炭进行加热再生。解析塔包括上部的加热段和下部的冷却段,所述加热段和冷却段具有管壳型或列管型换热器结构。活性炭分别经由加热段和冷却段的管程,而加热气体在加热段中经由壳程,冷却风在冷却段中经由壳程。在加热段和冷却段之间具有一个容纳活性炭的过渡段,过渡段的侧壁上设有SRG气体出口,SRG 气体通过管道输送至制酸系统。The main purpose of the desorption tower is to heat and regenerate the activated carbon that has adsorbed pollutants. The desorption tower includes an upper heating section and a lower cooling section, and the heating section and the cooling section have a shell-and-tube or tube-and-tube heat exchanger structure. The activated carbon passes through the tube side of the heating section and the cooling section respectively, while the heating gas passes through the shell side in the heating section, and the cooling air passes through the shell side in the cooling section. There is a transition section containing activated carbon between the heating section and the cooling section. The side wall of the transition section is provided with an SRG gas outlet, and the SRG gas is transported to the acid system through a pipeline.
解析塔中用于加热再生活性炭的热量来自高炉煤气或焦炉煤气或其它物质的燃烧热,例如热风炉排气或热风或热空气,热风从解析塔的加热段气体入口进入解析塔,与待解析的活性炭进行间接换热。热风进入解析塔的温度为400-500℃,优选为410-470℃,更优选为 430-450℃,热交换后加热段气体出口的排气温度为300-380℃,优选为320-375℃,更优选为 340-370℃。通常,热风进入解析塔与活性炭间接换热,换热后的热风又通过热风炉进行加热而循环使用,为了保持热风循环系统中压力及含氧量的稳定,本实用新型从热风循环系统的烟气低温段(即第二管道)引出第三管道,将与活性炭热交换后的部分热风(5-40%,优选为8-30%,更优选为10-20%)进行外排,同时在第三管道上设置换热器,有效利用这部分外排热风的热量对热风炉助燃空气进行预热(或者从外部输入水,对其进行加热,甚至可以提供蒸汽)。热交换后加热段气体出口的排气温度较高,助燃空气通常可被预热至120-180℃(例如150℃),预热后的助燃空气再参与燃烧,从而有效节省了焦炉煤气的耗量,一般可减少 10-20%的焦炉煤气耗量。The heat used to heat the regenerated activated carbon in the desorption tower comes from the combustion heat of blast furnace gas or coke oven gas or other substances, such as hot blast furnace exhaust or hot air or hot air. The hot air enters the desorption tower from the gas inlet of the heating section of the desorption tower, and The desorbed activated carbon performs indirect heat exchange. The temperature of the hot air entering the desorption tower is 400-500°C, preferably 410-470°C, more preferably 430-450°C, and the exhaust temperature of the gas outlet of the heating section after heat exchange is 300-380°C, preferably 320-375°C , more preferably 340-370°C. Usually, the hot air enters the desorption tower to exchange heat indirectly with the activated carbon, and the hot air after the heat exchange is heated by the hot air stove for recycling. In order to maintain the stability of the pressure and oxygen content in the hot air circulation system, the utility The low-temperature air section (i.e. the second pipeline) draws the third pipeline, and part of the hot air (5-40%, preferably 8-30%, more preferably 10-20%) after the heat exchange with the activated carbon is discharged, and at the same time A heat exchanger is arranged on the third pipe to effectively use the heat of this part of the externally discharged hot air to preheat the combustion-supporting air of the hot blast stove (or input water from the outside to heat it, and even provide steam). After heat exchange, the exhaust temperature of the gas outlet in the heating section is relatively high, and the combustion-supporting air can usually be preheated to 120-180°C (for example, 150°C). Generally, the consumption of coke oven gas can be reduced by 10-20%.
作为优选,热风循环系统的这部分外排热风通过换热器与助燃空气热交换后,在烧结增压风机的作用下,引入原烟气输送管道与原烧结烟气混合,进入吸附塔一并进行净化处理,一方面可以有效去除这部分外排热风中的有害物质,另一方面由于烧结增压风机前的烟道负压很大,可降低热风循环系统的内压,从而有效解决第三管道设置余热利用后的管路阻力增加的问题。As a preference, this part of the hot air exhausted from the hot air circulation system passes through the heat exchanger to exchange heat with the combustion-supporting air, and then, under the action of the sintering booster fan, introduces the original flue gas delivery pipeline to mix with the original sintering flue gas, and enters the adsorption tower together. Purification treatment, on the one hand, can effectively remove harmful substances in this part of the hot air, on the other hand, because the negative pressure of the flue in front of the sintering booster fan is very large, it can reduce the internal pressure of the hot air circulation system, thereby effectively solving the third problem. The problem of increased pipeline resistance after the pipeline is set to utilize waste heat.
解析塔供热热风系统中,通过第三管道外排的烟气量约为循环量的10-15%,但由于外排气量远远小于待处理的原烧结烟气量(进入活性炭吸附塔的烟气量),因此将这部分外排烟气与原烧结烟气混合后一并进入吸附塔处理并不会对烧结烟气脱硫脱硝工艺造成任何影响。即在不增加设施的前提下,外排烟气得到净化处理,烟气中的SO2等有害物质被最大限度去除。In the heat-supply hot air system of the analytical tower, the amount of flue gas discharged through the third pipe is about 10-15% of the circulation amount, but because the amount of exhaust gas is far less than the amount of the original sintering flue gas to be treated (entering the activated carbon adsorption tower flue gas volume), so mixing this part of the exhausted flue gas with the original sintering flue gas and entering the adsorption tower for treatment will not have any impact on the desulfurization and denitrification process of the sintering flue gas. That is, on the premise of not adding facilities, the exhaust gas is purified, and harmful substances such as SO 2 in the flue gas are removed to the maximum extent.
本实用新型的装置中,解析塔供热热风系统通过第三管道排出的这部分热风通过换热器对热风炉助燃空气预热后,与原烧结烟气混合后进入吸附塔净化处理,改变了现有技术中将该部分热风直接排放的技术方案。一方面通过吸附塔的净化处理,避免了该热风中SO2等有害物质对环境的污染;同时,由于该部分热风的温度较高,热风炉助燃空气通过该部分热风的热量进行预热后再参与燃烧,该部分热风的余热得到合理利用,也减少了焦炉煤气的耗量。当然,对于该部分热风的余热利用可以有多种形式,除预热热风炉助燃空气外,还可以提供热水,甚至提供蒸汽等。In the device of the utility model, the part of the hot air discharged from the hot air supply system of the analysis tower through the third pipe passes through the heat exchanger to preheat the combustion air of the hot blast stove, and then mixes with the original sintering flue gas and enters the adsorption tower for purification treatment, which changes the In the prior art, there is a technical solution for directly discharging the part of the hot air. On the one hand, through the purification treatment of the adsorption tower, the pollution of SO2 and other harmful substances in the hot air to the environment is avoided ; at the same time, because the temperature of this part of the hot air is relatively high, the combustion-supporting air of the hot blast stove is preheated by the heat of this part of the hot air and then Participating in combustion, the waste heat of this part of hot air can be rationally utilized, and the consumption of coke oven gas can also be reduced. Of course, there are many ways to utilize the waste heat of this part of the hot air. In addition to preheating the combustion-supporting air of the hot blast stove, it can also provide hot water or even steam.
此外,现有技术中,由于采用将部分循环热风直接外排,为了控制排放SO2等有害物质的量,只能将极少一部分热风进行外排,制约了循环热风与活性炭的换热效率;由于外排热风与燃料燃烧后需要的新增高温烟气量一致,外排的热风较少,则补充进入热风炉的助燃空气量也较小,因此,该方案中,热风炉一直处于低氧状态燃烧,致使燃料不能充分燃烧,造成资源的浪费。采用本申请的设计,由于将该部分外排热风与原烧结烟气混合后一并进入吸附塔处理,经过处理后再从烟囱排放,因此,可以根据需要,增大输送至吸附塔的热风量,因此,可以从热风炉的补风口补入更大量的空气,增加了热风炉中的氧气含量,提高了燃料的燃烧率,使其充分燃烧,节约燃料资源;同时,由于燃料燃烧充分,热值较高,也提高了从热风炉输送的热风进入解析塔后,热风与活性炭的换热效率。In addition, in the prior art, due to the direct discharge of part of the circulating hot air, in order to control the amount of harmful substances such as SO2 , only a very small part of the hot air can be discharged, which restricts the heat exchange efficiency between the circulating hot air and activated carbon; Since the amount of hot air exhausted outside is consistent with the amount of new high-temperature flue gas required after fuel combustion, the amount of hot air exhausted outside is less, and the amount of combustion-supporting air supplemented into the hot blast stove is also small. Therefore, in this scheme, the hot blast stove is always in low oxygen State combustion, resulting in fuel can not be fully burned, resulting in waste of resources. With the design of this application, since the part of the exhausted hot air is mixed with the original sintering flue gas and then enters the adsorption tower for treatment, and then discharged from the chimney after treatment, the amount of hot air transported to the adsorption tower can be increased as required Therefore, a larger amount of air can be added from the air inlet of the hot blast stove, which increases the oxygen content in the hot blast stove, improves the combustion rate of the fuel, makes it fully combustible, and saves fuel resources; at the same time, due to the full combustion of the fuel, the heat The higher value also improves the heat exchange efficiency between the hot air and activated carbon after the hot air transported from the hot air stove enters the desorption tower.
在本申请中,“解析”与“再生”可互换使用。“解析塔供热热风系统”与“解析塔热风循环系统”是相同的概念。“解析塔外排热风”与“解析塔外排烟气”是相同的概念。In this application, "parse" and "regenerate" are used interchangeably. "Analysis tower heating and hot air system" and "analysis tower hot air circulation system" are the same concept. "Exhausting hot air outside the analysis tower" and "exhausting flue gas outside the analysis tower" are the same concept.
与现有技术相比,本实用新型具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
1、本实用新型在放散管路(即第三管道)上设置换热器,对热风炉助燃空气进行预热,充分利用了解析塔供热热风系统外排烟气的余热资源;1. In the utility model, a heat exchanger is arranged on the release pipeline (that is, the third pipeline) to preheat the combustion-supporting air of the hot blast stove, making full use of the waste heat resources of the external flue gas exhausted by the heat supply and hot air system of the desorption tower;
2、本实用新型中,解析塔供热热风系统外排烟气在对热风炉助燃空气进行预热后,与原烧结烟气进行混合,进入吸附塔一并进行净化处理,在不增加设施的前提下,将外排烟气中的有害物质最大限度进行去除;2. In this utility model, after preheating the combustion-supporting air of the hot blast furnace, the flue gas exhausted from the heating and hot air system of the analysis tower is mixed with the original sintering flue gas, and then enters the adsorption tower for purification treatment together, without increasing the facilities. Under the premise, the harmful substances in the exhausted flue gas are removed to the greatest extent;
3、由于烧结增压风机前的烟道负压很大,本实用新型将解析塔供热热风系统外排烟气引入烧结增压风机前的原烟道,可降低热风循环系统内压,从而有效解决放散管路(即第三管道)设置余热利用后的管路阻力增加的弊端;3. Since the negative pressure of the flue in front of the sintering booster fan is very large, the utility model introduces the flue gas exhausted from the heating and hot air system of the analysis tower into the original flue in front of the sintering booster fan, which can reduce the internal pressure of the hot air circulation system, thereby Effectively solve the disadvantages of increased pipeline resistance after the exhaust pipeline (that is, the third pipeline) is set for waste heat utilization;
4、本实用新型中,热风炉助燃空气预热后再参与燃烧,节省了10-20%的焦炉煤气耗量,同时减少了有害物质的排放。4. In the utility model, the combustion-supporting air of the hot blast stove is preheated and then participates in combustion, which saves 10-20% of coke oven gas consumption and reduces the emission of harmful substances.
附图说明Description of drawings
图1为本实用新型解析塔供热热风系统外排烟气净化及余热回收装置的结构示意图。Fig. 1 is a structural schematic diagram of the exhaust gas purification and waste heat recovery device of the utility model for the heat supply and hot air system of the analytical tower.
附图标记:Reference signs:
A:解析塔;A01:解析塔活性炭入口;A02:解析塔活性炭出口;1:热风炉;101:热风入口;102:热风出口;103:补风口;2:热风循环风机;3:换热器;301:换热介质入口; 302:换热气体出口;303:换热气体入口;304:换热介质出口;4:助燃风机;5:加热段; 501:加热段气体入口;502:加热段气体出口;6:冷却段;601:冷却段气体入口;602:冷却段气体出口;7:吸附塔;701:吸附塔烟气入口;702:吸附塔烟气出口;703:吸附塔活性炭入口;704:吸附塔活性炭出口;8:增压风机;9:第一输送机;10:第二输送机;11:冷却风机;12:过渡段;1201:SRG气体出口;13:烟囱;A: desorption tower; A01: activated carbon inlet of desorption tower; A02: activated carbon outlet of desorption tower; 1: hot blast furnace; 101: hot air inlet; 102: hot air outlet; 103: supplementary air outlet; 2: hot air circulation fan; 3: heat exchanger ;301: Heat exchange medium inlet; 302: Heat exchange gas outlet; 303: Heat exchange gas inlet; 304: Heat exchange medium outlet; 4: Combustion fan; 5: Heating section; 501: Heating section gas inlet; 502: Heating section Gas outlet; 6: cooling section; 601: gas inlet of cooling section; 602: gas outlet of cooling section; 7: adsorption tower; 701: flue gas inlet of adsorption tower; 702: flue gas outlet of adsorption tower; 703: activated carbon inlet of adsorption tower; 704: activated carbon outlet of adsorption tower; 8: booster fan; 9: first conveyor; 10: second conveyor; 11: cooling fan; 12: transition section; 1201: SRG gas outlet; 13: chimney;
L0:原烟气输送管道;L1:第一管道;L2:第二管道;L3:第三管道;L4:第四管道;L5:助燃气体管道;L6:第六管道;L7:第七管道;L8:SRG气体输送管道;L9:烟气排放管道。L0: original flue gas pipeline; L1: first pipeline; L2: second pipeline; L3: third pipeline; L4: fourth pipeline; L5: combustion-supporting gas pipeline; L6: sixth pipeline; L7: seventh pipeline; L8: SRG gas delivery pipe; L9: flue gas discharge pipe.
具体实施方式Detailed ways
根据本实用新型的实施方案,提供一种解析塔供热热风系统外排烟气净化及余热回收装置:According to the embodiment of the present utility model, a device for purifying flue gas exhausted from the heat supply and hot air system of the analytical tower and recovering waste heat is provided:
一种解析塔供热热风系统外排烟气净化及余热利用装置,该装置包括解析塔A、热风炉 1、热风循环风机2、换热器3。解析塔A包括上部的加热段5和下部的冷却段6。其中,热风炉1的热风出口102经由第一管道L1连接至加热段5下部的加热段气体入口501。加热段 5上部的加热段气体出口502经由第二管道L2连接至热风炉1的热风入口101。第二管道L2 上设有热风循环风机2。从第二管道L2上分出第三管道L3,第三管道L3连接至换热器3的换热介质入口301。A device for purifying flue gas exhausted from a heat-supply hot air system of a desorption tower and utilizing waste heat, the device comprising a desorption tower A, a hot blast stove 1, a hot air circulation fan 2, and a heat exchanger 3. The desorption tower A includes an upper heating section 5 and a lower cooling section 6 . Wherein, the hot blast outlet 102 of the hot blast stove 1 is connected to the gas inlet 501 of the heating section at the lower part of the heating section 5 via the first pipeline L1. The heating section gas outlet 502 on the heating section 5 top is connected to the hot blast inlet 101 of the hot blast stove 1 via the second pipeline L2. A hot air circulation fan 2 is provided on the second pipeline L2. A third pipeline L3 is branched from the second pipeline L2, and the third pipeline L3 is connected to the heat exchange medium inlet 301 of the heat exchanger 3 .
作为优选,该装置还包括吸附塔7。吸附塔7上设有吸附塔烟气入口701。吸附塔烟气入口701与原烟气输送管道L0连接。从换热器3的换热介质出口304引出的第六管道L6连接至原烟气输送管道L0。Preferably, the device also includes an adsorption tower 7 . The adsorption tower 7 is provided with an adsorption tower flue gas inlet 701 . The flue gas inlet 701 of the adsorption tower is connected to the raw flue gas delivery pipeline L0. The sixth pipeline L6 drawn from the heat exchange medium outlet 304 of the heat exchanger 3 is connected to the raw flue gas transmission pipeline L0.
作为优选,换热器3上的换热气体入口303与助燃气体管道L5连接。换热器3上的换热气体出口302经由第四管道L4连接至热风炉1的补风口103。Preferably, the heat exchange gas inlet 303 on the heat exchanger 3 is connected to the combustion-supporting gas pipeline L5. The heat exchange gas outlet 302 on the heat exchanger 3 is connected to the supplementary air outlet 103 of the hot blast stove 1 through the fourth pipeline L4.
换热器3用于换热介质(即,从解析塔的加热段中输出的热烟气)与换热气体(即空气)之间进行间接热交换。在换热器3中利用热烟气来预热空气,预热后的空气被输入热风炉1中。The heat exchanger 3 is used for indirect heat exchange between the heat exchange medium (ie, the hot flue gas output from the heating section of the desorption tower) and the heat exchange gas (ie, air). The hot flue gas is used to preheat the air in the heat exchanger 3 , and the preheated air is input into the hot blast stove 1 .
作为优选,助燃气体管道L5上设有助燃风机4。Preferably, a combustion-supporting blower 4 is provided on the combustion-supporting gas pipeline L5.
作为优选,从第二管道L2上分出第三管道L3的位置位于热风循环风机2的上游。Preferably, the location where the third pipeline L3 branches off from the second pipeline L2 is located upstream of the hot air circulation fan 2 .
作为优选,该装置还包括增压风机8。增压风机8设置在原烟气输送管道L0上。Preferably, the device also includes a booster blower 8 . The booster fan 8 is arranged on the raw flue gas conveying pipeline L0.
作为优选,第六管道L6连接至原烟气输送管道L0的位置位于增压风机8的上游。Preferably, the position where the sixth pipeline L6 is connected to the raw flue gas delivery pipeline L0 is located upstream of the booster fan 8 .
作为优选,所述换热器3为管式换热器;优选为金属管式换热器。Preferably, the heat exchanger 3 is a tube heat exchanger; preferably a metal tube heat exchanger.
在本实用新型中,所述吸附塔7的顶部设有吸附塔活性炭入口703,吸附塔7的底部设有吸附塔活性炭出口704。解析塔A的顶部设有解析塔活性炭入口A01,解析塔A的底部设有解析塔活性炭出口A02。In the present utility model, the top of the adsorption tower 7 is provided with an inlet 703 for the activated carbon of the adsorption tower, and the bottom of the adsorption tower 7 is provided with an outlet 704 for the activated carbon of the adsorption tower. The top of the analysis tower A is provided with the inlet A01 of the activated carbon of the analysis tower, and the bottom of the analysis tower A is provided with the outlet A02 of the activated carbon of the analysis tower.
其中,吸附塔活性炭出口704通过第一输送机9与解析塔活性炭入口A01连接,解析塔活性炭出口A02通过第二输送机10与吸附塔活性炭入口703连接。Wherein, the activated carbon outlet 704 of the adsorption tower is connected with the activated carbon inlet A01 of the analysis tower through the first conveyor 9, and the activated carbon outlet A02 of the analysis tower is connected with the activated carbon inlet 703 of the adsorption tower through the second conveyor 10.
在本实用新型中,该装置还包括冷却风机11。解析塔A的冷却段6的下部设有冷却段气体入口601,冷却段6的上部设有冷却段气体出口602。冷却风机11的出风口经由第七管道 L7连接至冷却段气体入口601。In the present invention, the device also includes a cooling fan 11 . The lower part of the cooling section 6 of the desorption tower A is provided with a cooling section gas inlet 601 , and the upper part of the cooling section 6 is provided with a cooling section gas outlet 602 . The air outlet of the cooling fan 11 is connected to the gas inlet 601 of the cooling section via the seventh pipeline L7.
在本实用新型中,所述解析塔A还包括加热段5和冷却段6之间的过渡段12。过渡段12的侧壁上设有SRG气体出口1201。In the present invention, the desorption tower A further includes a transition section 12 between the heating section 5 and the cooling section 6 . An SRG gas outlet 1201 is provided on the side wall of the transition section 12 .
作为优选,所述SRG气体出口1201通过SRG气体输送管道L8输送至制酸系统。Preferably, the SRG gas outlet 1201 is delivered to the acid production system through the SRG gas delivery pipeline L8.
作为优选,该装置还包括烟囱13;吸附塔7的吸附塔烟气出口702经由烟气排放管道L9 连接至烟囱13。Preferably, the device further includes a chimney 13; the adsorption tower flue gas outlet 702 of the adsorption tower 7 is connected to the chimney 13 via the flue gas discharge pipe L9.
实施例1Example 1
如图1所示,一种解析塔供热热风系统外排烟气净化及余热利用装置,该装置包括解析塔A、热风炉1、热风循环风机2、换热器3。解析塔A包括上部的加热段5和下部的冷却段6。其中,热风炉1的热风出口102经由第一管道L1连接至加热段5下部的加热段气体入口501。加热段5上部的加热段气体出口502经由第二管道L2连接至热风炉1的热风入口101。第二管道L2上设有热风循环风机2。从第二管道L2上分出第三管道L3,第三管道L3连接至换热器3的换热介质入口301。As shown in FIG. 1 , a device for purifying flue gas exhausted from a heat-supply hot air system of a desorption tower and utilizing waste heat, the device includes a desorption tower A, a hot blast stove 1 , a hot air circulation fan 2 , and a heat exchanger 3 . The desorption tower A includes an upper heating section 5 and a lower cooling section 6 . Wherein, the hot blast outlet 102 of the hot blast stove 1 is connected to the gas inlet 501 of the heating section at the lower part of the heating section 5 via the first pipeline L1. The heating section gas outlet 502 on the upper part of the heating section 5 is connected to the hot blast inlet 101 of the hot blast stove 1 via the second pipeline L2. A hot air circulation fan 2 is provided on the second pipeline L2. A third pipeline L3 is branched from the second pipeline L2, and the third pipeline L3 is connected to the heat exchange medium inlet 301 of the heat exchanger 3 .
该装置还包括吸附塔7。所述吸附塔7的顶部设有吸附塔活性炭入口703,吸附塔7的底部设有吸附塔活性炭出口704。解析塔A的顶部设有解析塔活性炭入口A01,解析塔A的底部设有解析塔活性炭出口A02。该装置还包括第一输送机9,用于将待再生活性炭从吸附塔活性炭出口704输送至解析塔活性炭入口A01。该装置还包括第二输送机10,用于将再生活性炭从解析塔活性炭出口A02输送至吸附塔活性炭入口703。The device also includes an adsorption tower 7 . The top of the adsorption tower 7 is provided with an adsorption tower activated carbon inlet 703, and the bottom of the adsorption tower 7 is provided with an adsorption tower activated carbon outlet 704. The top of the analysis tower A is provided with the inlet A01 of the activated carbon of the analysis tower, and the bottom of the analysis tower A is provided with the outlet A02 of the activated carbon of the analysis tower. The device also includes a first conveyor 9 for transporting the activated carbon to be regenerated from the activated carbon outlet 704 of the adsorption tower to the activated carbon inlet A01 of the desorption tower. The device also includes a second conveyor 10 for transporting the regenerated activated carbon from the activated carbon outlet A02 of the desorption tower to the activated carbon inlet 703 of the adsorption tower.
该装置还包括冷却风机11。解析塔A的冷却段6的下部设有冷却段气体入口601,冷却段6的上部设有冷却段气体出口602。冷却风机11的出风口经由第七管道L7连接至冷却段气体入口601。The device also includes a cooling fan 11 . The lower part of the cooling section 6 of the desorption tower A is provided with a cooling section gas inlet 601 , and the upper part of the cooling section 6 is provided with a cooling section gas outlet 602 . The air outlet of the cooling fan 11 is connected to the gas inlet 601 of the cooling section via the seventh pipeline L7.
所述解析塔A还包括加热段5和冷却段6之间的过渡段12。过渡段12的侧壁上设有SRG 气体出口1201。所述SRG气体出口1201通过SRG气体输送管道L8输送至制酸系统。The desorption tower A also includes a transition section 12 between the heating section 5 and the cooling section 6 . An SRG gas outlet 1201 is provided on the side wall of the transition section 12 . The SRG gas outlet 1201 is delivered to the acid production system through the SRG gas delivery pipeline L8.
所述换热器3为金属管式换热器。The heat exchanger 3 is a metal tube heat exchanger.
实施例2Example 2
重复实施例1,只是吸附塔7上设有吸附塔烟气入口701。吸附塔烟气入口701与原烟气输送管道L0连接。从换热器3的换热介质出口304引出的第六管道L6连接至原烟气输送管道L0。Repeat Example 1, except that the adsorption tower 7 is provided with an adsorption tower flue gas inlet 701 . The flue gas inlet 701 of the adsorption tower is connected to the raw flue gas delivery pipeline L0. The sixth pipeline L6 drawn from the heat exchange medium outlet 304 of the heat exchanger 3 is connected to the raw flue gas transmission pipeline L0.
实施例3Example 3
重复实施例2,只是换热器3上的换热气体入口303与助燃气体管道L5连接。换热器3 上的换热气体出口302经由第四管道L4连接至热风炉1的补风口103。助燃气体管道L5上设有助燃风机4。Embodiment 2 is repeated, except that the heat exchange gas inlet 303 on the heat exchanger 3 is connected to the combustion-supporting gas pipeline L5. The heat exchange gas outlet 302 on the heat exchanger 3 is connected to the supplementary air outlet 103 of the hot blast stove 1 via the fourth pipeline L4. A combustion-supporting fan 4 is provided on the combustion-supporting gas pipeline L5.
实施例4Example 4
重复实施例3,只是从第二管道L2上分出第三管道L3的位置位于热风循环风机2的上游。该装置还包括增压风机8。增压风机8设置在原烟气输送管道L0上。第六管道L6连接至原烟气输送管道L0的位置位于增压风机8的上游。Embodiment 3 is repeated, except that the position where the third pipeline L3 is branched from the second pipeline L2 is located upstream of the hot air circulation fan 2 . The device also includes a booster blower 8 . The booster fan 8 is arranged on the raw flue gas conveying pipeline L0. The position where the sixth pipeline L6 is connected to the raw flue gas delivery pipeline L0 is located upstream of the booster fan 8 .
实施例5Example 5
重复实施例4,只是该装置还包括烟囱13;吸附塔7的吸附塔烟气出口702经由烟气排放管道L9连接至烟囱13。Repeat Example 4, except that the device also includes a chimney 13; the adsorption tower flue gas outlet 702 of the adsorption tower 7 is connected to the chimney 13 via the flue gas discharge pipe L9.
使用实施例4的装置对烧结烟气进行处理,其中,将解析塔热风出口502排出的气体中的10%通过第三管道L3连接至换热器3,该部分气体在换热器3内与用于热风炉1加入循环气体的助燃空气进行换热,助燃空气可预热至150℃左右,再参与到换热器3内燃烧。使用本实施例的装置,相比于现有技术兑入常温空气,在热风炉内可节省约10%的煤气耗量。Use the device of embodiment 4 to process the sintering flue gas, wherein, 10% of the gas discharged from the hot blast outlet 502 of the desorption tower is connected to the heat exchanger 3 through the third pipeline L3, and this part of the gas is connected to the heat exchanger 3 in the heat exchanger 3. The combustion-supporting air used to add the circulating gas to the hot blast stove 1 is used for heat exchange. The combustion-supporting air can be preheated to about 150° C., and then participates in the combustion in the heat exchanger 3 . Using the device of this embodiment, compared with the prior art of adding normal temperature air, can save about 10% of the gas consumption in the hot blast stove.
同时,经过换热后的介质气体通过第六管道L6输送至原烟气输送管道L0,该部分气体再经过活性炭吸附塔进行处理,避免了污染烟气的直接排放,保护环境。At the same time, the medium gas after heat exchange is transported to the original flue gas pipeline L0 through the sixth pipeline L6, and this part of the gas is processed through the activated carbon adsorption tower to avoid the direct discharge of polluted flue gas and protect the environment.
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| CN113318563A (en) * | 2021-06-23 | 2021-08-31 | 鞍钢集团工程技术有限公司 | Flue gas temperature adjusting system of sintering flue gas purifying device and control method |
| CN113750732A (en) * | 2020-06-04 | 2021-12-07 | 湖南中冶长天节能环保技术有限公司 | Active dehumidification type activated carbon desulfurization and denitrification system and method |
| CN113946173A (en) * | 2020-07-15 | 2022-01-18 | 中冶长天国际工程有限责任公司 | Temperature control system, method and device for analytical tower |
| CN118960416A (en) * | 2024-08-29 | 2024-11-15 | 中冶华天工程技术有限公司 | A ring cooler sintering waste heat recovery system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113750732A (en) * | 2020-06-04 | 2021-12-07 | 湖南中冶长天节能环保技术有限公司 | Active dehumidification type activated carbon desulfurization and denitrification system and method |
| CN113750732B (en) * | 2020-06-04 | 2023-12-29 | 湖南中冶长天节能环保技术有限公司 | Active dehumidification type active carbon desulfurization and denitrification system and method |
| CN113946173A (en) * | 2020-07-15 | 2022-01-18 | 中冶长天国际工程有限责任公司 | Temperature control system, method and device for analytical tower |
| CN113318563A (en) * | 2021-06-23 | 2021-08-31 | 鞍钢集团工程技术有限公司 | Flue gas temperature adjusting system of sintering flue gas purifying device and control method |
| CN118960416A (en) * | 2024-08-29 | 2024-11-15 | 中冶华天工程技术有限公司 | A ring cooler sintering waste heat recovery system |
| CN118960416B (en) * | 2024-08-29 | 2025-12-05 | 中冶华天工程技术有限公司 | A waste heat recovery and utilization system for sintering in an annular cooler |
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