CN209307197U - A sludge dewatering device - Google Patents
A sludge dewatering device Download PDFInfo
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- CN209307197U CN209307197U CN201821932775.2U CN201821932775U CN209307197U CN 209307197 U CN209307197 U CN 209307197U CN 201821932775 U CN201821932775 U CN 201821932775U CN 209307197 U CN209307197 U CN 209307197U
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Abstract
Description
技术领域technical field
本实用新型属于污泥治理技术领域,尤其涉及一种污泥脱水装置。The utility model belongs to the technical field of sludge treatment, in particular to a sludge dewatering device.
背景技术Background technique
目前,业内常用的现有技术是这样的:At present, the existing technologies commonly used in the industry are as follows:
现有的污泥机械脱水方法是先投加高分子混凝剂对污泥进行预处理,然后通过过滤来进行处理,过滤是将污泥用过滤层过滤,脱水污泥留在过滤层之上,污泥通过重力过滤在重力作用下去除自由水,然后通过楔形压榨对污泥施加挤压和剪切作用,使污泥脱水。The existing sludge mechanical dehydration method is to add polymer coagulant to pretreat the sludge, and then filter to process the sludge. The filter is to filter the sludge with a filter layer, and the dewatered sludge is left on the filter layer. , The sludge is filtered by gravity to remove free water under the action of gravity, and then the sludge is dehydrated by squeezing and shearing the sludge through a wedge press.
污水处理(sewage treatment,wastewater treatment):为使污水达到排入某一水体或再次使用的水质要求对其进行净化的过程。污水处理被广泛应用于建筑、农业、交通、能源、石化、环保、城市景观、医疗、餐饮等各个领域,也越来越多地走进寻常百姓的日常生活。Sewage treatment (wastewater treatment): The process of purifying sewage to meet the water quality requirements for discharge into a certain water body or reuse. Sewage treatment is widely used in various fields such as construction, agriculture, transportation, energy, petrochemical, environmental protection, urban landscape, medical treatment, catering, etc., and it is also increasingly entering the daily life of ordinary people.
污泥脱水之后微生物和细菌难以生长,不会污染环境,而且方便存储和运输,经过脱水之后的污泥还可用作肥料,因此污泥脱水十分重要。After sludge dehydration, microorganisms and bacteria are difficult to grow, will not pollute the environment, and are convenient for storage and transportation. The dehydrated sludge can also be used as fertilizer, so sludge dehydration is very important.
综上所述,现有技术存在的问题是:In summary, the problems in the prior art are:
现有技术中,过滤板与污泥的接触面积小,对污泥的脱水效果差,不适用于高效率的污泥脱水处理。In the prior art, the contact area between the filter plate and the sludge is small, the dehydration effect on the sludge is poor, and it is not suitable for high-efficiency sludge dehydration treatment.
不能通过正反电机来控制污泥桶的桶盖位置来对污泥挤压,造成不能提升污泥桶的桶盖将脱水后的污泥取出并利用。The position of the lid of the sludge bucket cannot be controlled by the positive and negative motor to squeeze the sludge, so that the lid of the sludge bucket cannot be lifted to take out and utilize the dehydrated sludge.
现有技术中,本不能准确称量污泥脱掉水分的质量,不能计算得知污泥桶内污泥的含水率,造成不能抑制微生物和细菌生长,造成污染环境,而且脱水之后的污泥不能用作肥料。In the prior art, it is impossible to accurately weigh the mass of sludge dehydrated, and it is impossible to calculate the moisture content of the sludge in the sludge tank, which results in the inability to inhibit the growth of microorganisms and bacteria, causing pollution to the environment, and the sludge after dehydration Cannot be used as fertilizer.
不能监测储水装置内负压,由于储水装置与污泥桶相连,储水装置内负压与污泥桶内负压相等,只有负压达到一定数值,污泥桶内才会维持一定的真空度,真空泵才会将污泥桶内的水分高效率抽出。The negative pressure in the water storage device cannot be monitored. Since the water storage device is connected to the sludge tank, the negative pressure in the water storage device is equal to the negative pressure in the sludge tank. Only when the negative pressure reaches a certain value can the sludge tank maintain a certain level. Only when the vacuum degree is high, the vacuum pump will efficiently pump out the water in the sludge bucket.
现有技术不能监测对桶盖施加的应力,得到对桶盖施加的应力可以联合桶的负压值得到两者之间的联系,不能计算得知维持桶内负压的应力值。The existing technology cannot monitor the stress applied to the barrel lid, and the stress applied to the barrel lid can be obtained by combining the negative pressure value of the barrel to obtain the relationship between the two, and the stress value for maintaining the negative pressure in the barrel cannot be calculated.
解决上述技术问题的意义:The significance of solving the above technical problems:
污泥的脱水效率至关重要,本实用新型的过滤板形状为车轮状,与污泥的接触面积大,能提高污泥的脱水处理效率。The dehydration efficiency of the sludge is very important. The shape of the filter plate of the utility model is wheel-shaped, and the contact area with the sludge is large, which can improve the dehydration treatment efficiency of the sludge.
通过正反转电机来控制污泥桶桶盖的位置,既可以对污泥施加应力来挤压污泥,又可以提升桶盖的位置将脱水后的污泥取出并利用。The position of the lid of the sludge bucket is controlled by the forward and reverse motor, which can not only exert stress on the sludge to squeeze the sludge, but also lift the position of the lid to take out and utilize the dehydrated sludge.
通过称量储水装置的质量可得到污泥脱掉水分的质量,从而计算桶污泥的含水率,明确桶内污泥的下一步处理或者利用。By weighing the quality of the water storage device, the mass of the sludge dehydrated can be obtained, so as to calculate the water content of the sludge in the bucket, and clarify the next step of treatment or utilization of the sludge in the bucket.
监测污泥桶内的负压可以得知整个装置的密封性,只有负压达到并维持一定的数值,污泥桶内才会维持一定的真空度,真空泵才会将污泥桶内的水分高效率抽出。Monitoring the negative pressure in the sludge tank can tell the tightness of the whole device. Only when the negative pressure reaches and maintains a certain value, can a certain degree of vacuum be maintained in the sludge tank, and the vacuum pump will reduce the moisture in the sludge tank to a high level. Efficiency draws.
监测对桶盖施加的应力可以联合桶的负压值得到两者之间的联系,从而得知维持桶内负压的应力值。Monitoring the stress applied to the barrel cover can combine the negative pressure value of the barrel to obtain the relationship between the two, so as to know the stress value to maintain the negative pressure in the barrel.
实用新型内容Utility model content
针对现有技术存在的问题,本实用新型提供了一种污泥脱水装置。Aiming at the problems existing in the prior art, the utility model provides a sludge dewatering device.
本实用新型是这样实现的,一种污泥脱水装置,包括外部框架、污泥桶、储水装置和抽水装置;The utility model is achieved in this way, a sludge dewatering device, comprising an external frame, a sludge bucket, a water storage device and a pumping device;
污泥桶放与外部框架的底座上;污泥桶的桶盖和密封固定圆盘通过固定螺丝连接;The sludge bucket is placed on the base of the external frame; the lid of the sludge bucket and the sealing fixed disc are connected by fixing screws;
污泥桶和储水装置通过橡胶管连接,储水装置和抽水装置通过橡胶管连接。The sludge bucket and the water storage device are connected by a rubber tube, and the water storage device and the pumping device are connected by a rubber tube.
进一步,外部框架包括:正反转电机、固定横梁、应力传感器、限位垫片、密封固定圆盘、固定杆、底座;外部框架用来对污泥桶进行加压;固定横梁上固定安装正反转电机;应力传感器和固定横梁固定连接;限位垫片和密封固定圆盘固定连接;密封固定圆盘固定安装在固定横梁上;固定杆和固定横梁固定连接;底座和固定杆固定连接。Further, the external frame includes: forward and reverse motors, fixed beams, stress sensors, limit gaskets, sealed and fixed discs, fixed rods, and bases; the external frame is used to pressurize the sludge bucket; The reverse motor; the stress sensor is fixedly connected to the fixed crossbeam; the limit gasket is fixedly connected to the sealed fixed disk; the sealed fixed disk is fixedly installed on the fixed crossbeam; the fixed rod is fixedly connected to the fixed crossbeam; and the base is fixedly connected to the fixed rod.
进一步,污泥桶包括桶盖、固定环、固定螺丝、中心固定杆、固定杆、脱水腔、进料口、第一球阀、进料通道、固定螺丝、过滤板、挤压腔、底座、排水口、第二球阀;Further, the sludge bucket includes a bucket cover, a fixing ring, a fixing screw, a central fixing rod, a fixing rod, a dehydration chamber, a feed inlet, a first ball valve, a feed passage, a fixing screw, a filter plate, an extrusion chamber, a base, and a drain port, the second ball valve;
污泥桶为圆柱状;The sludge bucket is cylindrical;
污泥桶放在外部框架的底座上,通过启动正反转电机对污泥桶进行加压,污泥桶桶盖和密封固定盘通过固定螺丝固定连接,通过进料口加入污泥,污泥桶的底座开有排水口;排水口和第二球阀固定连接;第二球阀和储水装置的进水口通过橡胶管连接;控制开关和储水装置盖固定连接。The sludge bucket is placed on the base of the external frame, and the sludge bucket is pressurized by starting the forward and reverse motor. The lid of the sludge bucket and the sealing fixed plate are fixedly connected by fixing screws, and the sludge is added through the feed port. The base of the barrel is provided with a drain port; the drain port is fixedly connected with the second ball valve; the second ball valve is connected with the water inlet of the water storage device through a rubber tube; the control switch is fixedly connected with the cover of the water storage device.
进一步,储水装置包括:进水口、储水装置盖、负压计、控制开关、固定杆、储水腔、底座、排水口、排水开关。进水口与储水腔固定连接;固定杆与储水装置盖固定连接;底座与固定杆固定连接;储水腔与储水装置盖固定连接;储水腔与底座固定连接;负压计与储水装置盖固定连接;控制开关与储水装置盖固定连接;排水口开于底座侧面;排水开关与底座固定连接。Further, the water storage device includes: a water inlet, a water storage device cover, a negative pressure gauge, a control switch, a fixing rod, a water storage cavity, a base, a drain outlet, and a drain switch. The water inlet is fixedly connected with the water storage chamber; the fixed rod is fixedly connected with the water storage device cover; the base is fixedly connected with the fixed rod; the water storage chamber is fixedly connected with the water storage device cover; the water storage chamber is fixedly connected with the base; The cover of the water device is fixedly connected; the control switch is fixedly connected with the cover of the water storage device; the drain is opened on the side of the base; the drain switch is fixedly connected with the base.
进一步,抽水装置为真空泵;真空泵和控制开关通过橡胶管连接,通过启动真空泵来抽取挤压腔内的水分。Further, the pumping device is a vacuum pump; the vacuum pump is connected to the control switch through a rubber tube, and the moisture in the extrusion chamber is sucked out by starting the vacuum pump.
进一步,所述过滤板外裹有过滤织物,和脱水腔固定连接。Further, the filter plate is wrapped with filter fabric and fixedly connected with the dehydration chamber.
进一步,所述储水装置盖固定安装有负压计。Further, the cover of the water storage device is fixedly equipped with a negative pressure gauge.
本实用新型的另一目的在于提供一种利用所述污泥脱水装置的城市景观领域污泥脱水设备。Another object of the present utility model is to provide a sludge dewatering device in the urban landscape field using the sludge dewatering device.
本实用新型的另一目的在于提供一种利用所述污泥脱水装置的餐饮领域污泥脱水设备。Another object of the present utility model is to provide a sludge dewatering device in the catering field using the sludge dewatering device.
进一步,位于固定横梁2上固定安装有正反转电机1。Further, a forward and reverse motor 1 is fixedly installed on the fixed beam 2 .
进一步,所述过滤板18外裹有过滤织物,和脱水腔13固定连接。Further, the filter plate 18 is wrapped with a filter fabric, and is fixedly connected with the dehydration chamber 13 .
进一步,所述储水装置盖24固定安装有负压计25。Further, the water storage device cover 24 is fixedly equipped with a negative pressure gauge 25 .
综上所述,本实用新型的优点及积极效果为:In summary, the advantages and positive effects of the present utility model are:
本实用新型可以通实现对污泥的有效脱水,脱水后的污泥含水率为百分之七十左右,适用于高效率的污泥脱水处理。The utility model can realize the effective dehydration of the sludge, and the moisture content of the dehydrated sludge is about 70%, which is suitable for high-efficiency sludge dehydration treatment.
本实用新型可以通过正反电机来控制污泥桶的桶盖位置来对污泥挤压,当污泥脱水达到一定程度时可以提升污泥桶的桶盖将脱水后的污泥取出并利用。The utility model can control the position of the lid of the sludge bucket through the positive and negative motors to squeeze the sludge. When the sludge is dehydrated to a certain extent, the lid of the sludge bucket can be lifted to take out the dehydrated sludge and use it.
本实用新型过滤板与污泥的接触面积大,可以提高污泥脱水的效率。The utility model has a large contact area between the filter plate and the sludge, and can improve the dewatering efficiency of the sludge.
本实用新型设置有储水装置,可以准确称量污泥脱掉水分的质量,通过计算得知污泥桶内污泥的含水率,储水装置内的水可以通过排水开关流出。The utility model is provided with a water storage device, which can accurately weigh the mass of the sludge dehydrated, and obtain the water content of the sludge in the sludge bucket through calculation, and the water in the water storage device can flow out through the drain switch.
附图说明Description of drawings
图1是本实用新型实施例提供的污泥脱水装置的结构示意图。Fig. 1 is a schematic structural view of a sludge dewatering device provided by an embodiment of the present invention.
图2是本实用新型实施例提供的过滤板俯视图。Fig. 2 is a top view of the filter plate provided by the embodiment of the utility model.
图中:1、正反转电机;2、固定横梁;3、应力传感器;4、限位垫片;5、密封固定圆盘;6、固定杆;7、底座;8、桶盖;9、固定环;10、固定螺丝;11、中心固定杆;12、固定杆;13、脱水腔;14、进料口;15、第一球阀;16、进料通道;17、固定螺丝;18、过滤板;19、挤压腔;20、底座;21、排水口;22、第二球阀;23、进水口;24、储水装置盖;25、负压计;26、控制开关;27、固定杆;28、储水腔;29、底座;30、排水口;31、排水开关;32、真空泵;33、橡胶管;34、橡胶管。In the figure: 1. Forward and reverse motor; 2. Fixed beam; 3. Stress sensor; 4. Limit gasket; 5. Sealed and fixed disc; 6. Fixed rod; 7. Base; Fixed ring; 10, fixed screw; 11, central fixed rod; 12, fixed rod; 13, dehydration cavity; 14, feed port; 15, first ball valve; 16, feed channel; 17, fixed screw; 18, filter Plate; 19, extrusion cavity; 20, base; 21, drain port; 22, second ball valve; 23, water inlet; 24, water storage device cover; 25, negative pressure gauge; 26, control switch; 27, fixed rod ; 28, water storage cavity; 29, base; 30, drain port; 31, drain switch; 32, vacuum pump; 33, rubber tube; 34, rubber tube.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
现有技术中,过滤板与污泥的接触面积小,对污泥的脱水效果差,不适用于高效率的污泥脱水处理。In the prior art, the contact area between the filter plate and the sludge is small, the dehydration effect on the sludge is poor, and it is not suitable for high-efficiency sludge dehydration treatment.
不能通过正反电机来控制污泥桶的桶盖位置来对污泥挤压,造成不能提升污泥桶的桶盖将脱水后的污泥取出并利用。The position of the lid of the sludge bucket cannot be controlled by the positive and negative motor to squeeze the sludge, so that the lid of the sludge bucket cannot be lifted to take out and utilize the dehydrated sludge.
下面结合附图对本实用新型的应用作进一步描述。Below in conjunction with accompanying drawing, application of the present utility model is further described.
如图1-图2,本实用新型实施例提供的污泥脱水装置,包括外部框架、污泥桶、储水装置和抽水装置四部分,污泥桶放与外部框架的底座上,污泥桶的桶盖8和密封固定圆盘5通过固定螺丝10连接,污泥桶和储水装置通过橡胶管33连接,储水装置和抽水装置通过橡胶管34连接。打开第一球阀15,通过进料口14向挤压腔19内加入污泥,然后关闭第一球阀15。打开第二球阀22,启动抽水装置,将污泥中的水分抽取到储水腔28中,当储水腔28中的水量增加变慢时,启动正反转电机1,将污泥桶的桶盖8向下移动,对挤压腔19内剩余的污泥挤压,使剩余水分进入储水装置中。As shown in Figures 1-2, the sludge dewatering device provided by the embodiment of the utility model includes four parts: an external frame, a sludge bucket, a water storage device, and a pumping device. The sludge bucket is placed on the base of the external frame, and the sludge bucket The bucket cover 8 and the sealing and fixing disc 5 are connected by a set screw 10, the sludge bucket and the water storage device are connected by a rubber tube 33, and the water storage device and the pumping device are connected by a rubber tube 34. Open the first ball valve 15, add sludge into the extrusion chamber 19 through the feed port 14, and then close the first ball valve 15. Open the second ball valve 22, start the pumping device, and the moisture in the sludge is drawn into the water storage chamber 28. When the increase in the water volume in the water storage chamber 28 slows down, start the forward and reverse motor 1, and the bucket of the sludge bucket The cover 8 moves downward to squeeze the remaining sludge in the extrusion chamber 19, so that the remaining water enters the water storage device.
具体如下:details as follows:
外部框架:由正反转电机1、固定横梁2、应力传感器3、限位垫片4、密封固定圆盘5固定杆6、底座7组成,用来对污泥桶进行加压;污泥桶:由桶盖8、固定环9、固定螺丝10、中心固定杆11、固定杆12、脱水腔13、进料口14、第一球阀15、进料通道16、固定螺丝17、过滤板18、挤压腔19、底座20、排水口21、第二球阀22组成,污泥桶为圆柱状;储水装置:由进水口23、储水装置盖24、负压计25、控制开关26、固定杆27、储水腔28、底座29、排水口30、排水开关31组成;抽水装置:由真空泵33组成。污泥桶放在外部框架的底座上,通过启动正反转电机1对污泥桶进行加压,污泥桶桶盖8和密封固定盘5通过固定螺丝10固定连接,通过进料口14加入污泥,污泥桶的底座20开有排水口21,排水口21和第二球阀22固定连接,第二球阀22和储水装置的进水口23通过橡胶管33连接,控制开关26和储水装置盖24固定连接,真空泵32和控制开关26通过橡胶管34连接,通过启动真空泵33来抽取挤压腔19内的水分。External frame: composed of forward and reverse motor 1, fixed beam 2, stress sensor 3, limit gasket 4, sealed and fixed disc 5, fixed rod 6, and base 7, used to pressurize the sludge bucket; sludge bucket : consists of barrel cover 8, fixing ring 9, fixing screw 10, central fixing rod 11, fixing rod 12, dehydration chamber 13, feeding port 14, first ball valve 15, feeding channel 16, fixing screw 17, filter plate 18, Squeeze chamber 19, base 20, drain port 21, second ball valve 22, sludge bucket is cylindrical; water storage device: consists of water inlet 23, water storage device cover 24, negative pressure gauge 25, control switch 26, fixed Rod 27, water storage cavity 28, base 29, drain outlet 30, drain switch 31 are formed; Pumping device: is made up of vacuum pump 33. The sludge bucket is placed on the base of the external frame, and the sludge bucket is pressurized by starting the forward and reverse motor 1, and the sludge bucket cover 8 and the sealing fixed plate 5 are fixedly connected by the fixing screw 10, and are added through the feed port 14 Sludge, the base 20 of the sludge bucket has a drain port 21, the drain port 21 is fixedly connected to the second ball valve 22, the second ball valve 22 is connected to the water inlet 23 of the water storage device through a rubber tube 33, the control switch 26 and the water storage The device cover 24 is fixedly connected, the vacuum pump 32 and the control switch 26 are connected through a rubber tube 34, and the moisture in the extrusion chamber 19 is extracted by starting the vacuum pump 33.
位于固定横梁2上固定安装有正反转电机1。A forward and reverse motor 1 is fixedly installed on the fixed beam 2 .
所述过滤板18外裹有过滤织物,和脱水腔13固定连接。The filter plate 18 is wrapped with a filter fabric, and is fixedly connected with the dehydration chamber 13 .
所述储水装置盖24固定安装有负压计25。The water storage device cover 24 is fixedly equipped with a negative pressure gauge 25 .
本实用新型实施例提供的污泥脱水装置的脱水方法,包括:The dehydration method of the sludge dewatering device provided by the embodiment of the utility model includes:
打开第一球阀,通过进料口向挤压腔内加入污泥;然后关闭第一球阀,使污泥桶成为封闭的装置;打开第二球阀,启动抽水装置,抽水装置会使污泥桶内形成一定的真空度,从而使污泥中的水分通过过滤板进入到脱水腔中,脱水腔连接着排水口,水分依次通过排水口、第二球阀和储水装置的进水口进入到储水装置的储水腔中,从而可以将污泥中的水分抽取到储水腔中,当储水腔中的水量增加变慢时,启动正反转电机,将污泥桶的桶盖向下移动,对挤压腔内剩余的污泥挤压,污泥中的剩余水分可以通过上述过程进入到储水腔中,重复操纵,可以对污泥进行高效率的脱水。Open the first ball valve and add sludge into the extrusion chamber through the feed port; then close the first ball valve to make the sludge bucket a closed device; open the second ball valve to start the pumping device, which will make the sludge tank A certain degree of vacuum is formed, so that the water in the sludge enters the dehydration chamber through the filter plate, and the dehydration chamber is connected to the drain port, and the water enters the water storage device through the drain port, the second ball valve and the water inlet of the water storage device in turn. In the water storage chamber, the water in the sludge can be pumped into the water storage chamber. When the water volume in the water storage chamber increases slowly, start the forward and reverse motor, and move the lid of the sludge bucket downward. Squeeze the remaining sludge in the extrusion chamber, and the remaining water in the sludge can enter the water storage chamber through the above process, and the operation can be repeated to dehydrate the sludge with high efficiency.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
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| CN114907004A (en) * | 2022-04-06 | 2022-08-16 | 安徽科技学院 | Follow-on mud vacuum dehydration device |
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