CN209303810U - A silicon steel sheet shearing device for transformer production - Google Patents
A silicon steel sheet shearing device for transformer production Download PDFInfo
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- CN209303810U CN209303810U CN201822115905.XU CN201822115905U CN209303810U CN 209303810 U CN209303810 U CN 209303810U CN 201822115905 U CN201822115905 U CN 201822115905U CN 209303810 U CN209303810 U CN 209303810U
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- 229910000976 Electrical steel Inorganic materials 0.000 title claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 238000010008 shearing Methods 0.000 title abstract description 12
- 230000005611 electricity Effects 0.000 claims 1
- 238000009434 installation Methods 0.000 claims 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 10
- 238000005520 cutting process Methods 0.000 description 7
- 229910052742 iron Inorganic materials 0.000 description 5
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical group [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- XWHPIFXRKKHEKR-UHFFFAOYSA-N iron silicon Chemical group [Si].[Fe] XWHPIFXRKKHEKR-UHFFFAOYSA-N 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 229910001004 magnetic alloy Inorganic materials 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
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- Silicon Compounds (AREA)
Abstract
本实用新型公开了一种变压器生产用硅钢片剪切装置，包括工作台、支撑脚和顶板，所述工作台底部安装有四个支撑脚，四个支撑脚呈矩形均匀分布，所述支撑脚底部安装有移动轮，所述工作台为空心壳体，所述工作台内腔设置有第一电机，所述第一电机轴部连接第一皮带轮，所述第一皮带轮通过第一皮带连接第二皮带轮，所述第二皮带轮套设有第一转动辊，使用时，将硅钢片放置于工作台上，启动第一电机，第一皮带轮转动，第二皮带轮转动，从而使第一转动辊和第四皮带轮转动，从而使第三皮带轮转动，从而使第二转动辊转动，从而使转送带移动，进而使硅钢片在传送带被送入刀片下方，无需人工搬运，省时省力，且方便快捷。
The utility model discloses a silicon steel sheet shearing device for transformer production, which comprises a workbench, a support foot and a top plate. Four support feet are installed on the bottom of the workbench, and the four support feet are evenly distributed in a rectangular shape. The moving wheel is installed on the upper part, the workbench is a hollow shell, the inner cavity of the workbench is provided with a first motor, the shaft of the first motor is connected to the first pulley, and the first pulley is connected to the second pulley through the first belt. Two pulleys, the second pulley cover is provided with a first rotating roller, when in use, the silicon steel sheet is placed on the workbench, the first motor is started, the first pulley rotates, and the second pulley rotates, so that the first rotating roller and the second pulley are rotated. The fourth pulley rotates, thereby making the third pulley rotate, thereby causing the second rotating roller to rotate, thereby moving the transfer belt, and then the silicon steel sheet is sent under the blade on the conveyor belt, without manual handling, saving time and effort, and is convenient and fast.
Description
技术领域technical field
本实用新型涉及机械加工技术领域，具体是一种变压器生产用硅钢片剪切装置。The utility model relates to the technical field of mechanical processing, in particular to a silicon steel sheet shearing device for transformer production.
背景技术Background technique
硅钢片，英文名称是silicon lamination，它是一种含碳极低的硅铁软磁合金，一般含硅量为0.5～4.5％。加入硅可提高铁的电阻率和最大磁导率，降低矫顽力、铁芯损耗(铁损)和磁时效。Silicon steel sheet, the English name is silicon lamination, it is a silicon-iron soft magnetic alloy with extremely low carbon content, and the general silicon content is 0.5-4.5%. Adding silicon can increase the resistivity and maximum permeability of iron, reduce coercive force, core loss (iron loss) and magnetic aging.
硅钢片在使用过程中需要对其进行剪切，目前现有的硅钢片剪切装置需要采用人工对硅钢片进行按压才能进行剪切，费时费力，加工效率低，无法进行自动化的硅钢片剪切，另外现有的硅钢片剪切装置大都采用锯齿转动切割，从而导致产生大量的铁屑，影响设备使用寿命且污染环境，因此，本领域技术人员提供了一种变压器生产用硅钢片剪切装置，以解决上述背景技术中提出的问题。The silicon steel sheet needs to be cut during use. Currently, the existing silicon steel sheet shearing device needs to manually press the silicon steel sheet to cut, which is time-consuming and laborious, and the processing efficiency is low, and it is impossible to perform automatic silicon steel sheet cutting. In addition, most of the existing silicon steel sheet shearing devices use sawtooth rotation cutting, resulting in a large amount of iron filings, affecting the service life of the equipment and polluting the environment. Therefore, those skilled in the art provide a silicon steel sheet shearing device for transformer production , to solve the problems raised in the background art above.
发明内容Contents of the invention
本实用新型的目的在于提供一种变压器生产用硅钢片剪切装置，以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a silicon steel sheet shearing device for transformer production to solve the problems raised in the above-mentioned background technology.
为实现上述目的，本实用新型提供如下技术方案：In order to achieve the above object, the utility model provides the following technical solutions:
一种变压器生产用硅钢片剪切装置，包括工作台、支撑脚和顶板，所述工作台底部安装有四个支撑脚，四个支撑脚呈矩形均匀分布，所述支撑脚底部安装有移动轮，所述工作台为空心壳体，所述工作台内腔设置有第一电机，所述第一电机轴部连接第一皮带轮，所述第一皮带轮通过第一皮带连接第二皮带轮，所述第二皮带轮套设有第一转动辊，所述第一转动辊套设有第四皮带轮，所述第四皮带轮设置于第二皮带轮的内侧，所述第四皮带轮通过第二皮带连接第三皮带轮，所述第三皮带轮套设有第二转动辊，所述第一转动辊与第二转动辊通过传送带连接，所述传送带上表面两侧均设置有限位板，所述工作台上表面两侧均设置有立柱，所述立柱顶端设置有顶板，所述顶板底部一侧设置有第二电机，所述第二电机轴部连接凸轮，所述凸轮下方设置有刀片。A silicon steel sheet shearing device for transformer production, including a workbench, support feet and a top plate, four support feet are installed on the bottom of the workbench, and the four support feet are evenly distributed in a rectangular shape, and moving wheels are installed on the bottom of the support feet , the workbench is a hollow shell, the inner cavity of the workbench is provided with a first motor, the shaft of the first motor is connected to a first pulley, and the first pulley is connected to a second pulley through a first belt, the The second pulley cover is provided with a first rotating roller, and the first rotating roller cover is provided with a fourth pulley, and the fourth pulley is arranged on the inner side of the second pulley, and the fourth pulley is connected to the third pulley through the second belt , the third pulley sleeve is provided with a second rotating roller, the first rotating roller and the second rotating roller are connected by a conveyor belt, both sides of the upper surface of the conveyor belt are provided with limit plates, and both sides of the upper surface of the workbench Both are provided with a column, the top of the column is provided with a top plate, the bottom side of the top plate is provided with a second motor, the shaft of the second motor is connected to a cam, and a blade is provided below the cam.
作为本实用新型进一步的方案：所述刀片两侧均设置有固定板，所述固定板底部设置有滑筒，所述滑筒滑动连接滑杆，所述滑杆底部连接工作台。As a further solution of the present invention: both sides of the blade are provided with a fixing plate, and the bottom of the fixing plate is provided with a sliding tube, and the sliding tube is slidably connected to a sliding rod, and the bottom of the sliding rod is connected to a workbench.
作为本实用新型再进一步的方案：所述工作台接触滑杆底部处设置有槽体，所述槽体内腔设置有橡胶垫,所述滑杆底部穿过工作台并延伸至槽体内腔，所述滑杆套设有弹簧,所述橡胶垫为凹形，所述滑杆底部连接橡胶垫底部内壁。As a further solution of the present invention: a groove is provided at the bottom of the workbench contacting the slide bar, a rubber pad is provided in the cavity of the tank, and the bottom of the slide bar passes through the workbench and extends to the cavity of the tank, so The sliding rod cover is provided with a spring, the rubber pad is concave, and the bottom of the sliding rod is connected to the bottom inner wall of the rubber pad.
作为本实用新型再进一步的方案：所述刀片顶端中间部位设置有滚轮，所述凸轮边侧设置有滑槽，所述滚轮的尺寸与凸轮边侧设置滑槽的尺寸相等，所述滚轮与凸轮边侧设置的滑槽转动连接。As a further solution of the utility model: the middle part of the top of the blade is provided with a roller, the side of the cam is provided with a chute, the size of the roller is equal to the size of the chute provided on the side of the cam, and the roller and the cam The chute provided on the side is rotationally connected.
作为本实用新型再进一步的方案：所述工作台上表面设置传送带出设置有开口，所述第一转动辊与第二转动辊通过轴承与工作台转动连接。As a further solution of the present invention: the upper surface of the workbench is provided with an opening on the conveyor belt, and the first rotating roller and the second rotating roller are rotatably connected to the workbench through bearings.
作为本实用新型再进一步的方案：所述第一电机、第一转动辊和第二转动辊均通过固定座与工作台底部内壁固定连接，所述第二电机通过固定座与顶板固定连接。As a further solution of the utility model: the first motor, the first rotating roller and the second rotating roller are all fixedly connected to the bottom inner wall of the workbench through the fixing seat, and the second motor is fixedly connected to the top plate through the fixing seat.
与现有技术相比，本实用新型的有益效果是：Compared with the prior art, the beneficial effects of the utility model are:
1、使用时，将硅钢片放置于工作台上，启动第一电机，第一皮带轮转动，第二皮带轮转动，从而使第一转动辊和第四皮带轮转动，从而使第三皮带轮转动，从而使第二转动辊转动，从而使传送带移动，进而使硅钢片在传送带被送入刀片下方，无需人工搬运，省时省力，且方便快捷。1. When using, place the silicon steel sheet on the workbench, start the first motor, the first pulley rotates, the second pulley rotates, so that the first rotating roller and the fourth pulley rotate, so that the third pulley rotates, so that The second rotating roller rotates, thereby moving the conveyor belt, and then the silicon steel sheet is sent under the blade on the conveyor belt, without manual handling, which saves time and effort, and is convenient and fast.
2、启动第二电机，凸轮转动，从而在滚轮的配合下使得刀片做上下运动，进而将硅钢片切断，切断过程中，通过滑筒与滑杆及弹簧之间的配合，起到了缓冲效果，延长了设备的使用寿命，且此种方式切断不会产生铁屑等灰尘，避免了后续打扫卫生的麻烦，本装置结构合理，实用性强，适合社会广泛使用。2. Start the second motor, and the cam rotates, so that the blade moves up and down under the cooperation of the roller, and then cuts the silicon steel sheet. During the cutting process, the cooperation between the sliding cylinder, the sliding rod and the spring plays a buffering effect. The service life of the equipment is extended, and this method of cutting will not produce dust such as iron filings, which avoids the trouble of subsequent cleaning. The device has a reasonable structure and strong practicability, and is suitable for wide use in society.
附图说明Description of drawings
图1为一种变压器生产用硅钢片剪切装置的结构示意图。Fig. 1 is a structural schematic diagram of a silicon steel sheet shearing device for transformer production.
图2为一种变压器生产用硅钢片剪切装置中传送带的结构示意图。Fig. 2 is a structural schematic diagram of a conveyor belt in a silicon steel sheet shearing device for transformer production.
图3为一种变压器生产用硅钢片剪切装置中刀片与工作台的连接图。Fig. 3 is a connection diagram of a blade and a workbench in a silicon steel sheet shearing device for transformer production.
图中：1-工作台、2-支撑脚、3-移动轮、5-第一电机、6-第一皮带轮、7-第一皮带、8-第二皮带轮、9-第二皮带、10-第三皮带轮、11-第一转动辊、12-第二转动辊、13-传送带、14-立柱、15-顶板、16-第二电机、17-凸轮、18-刀片、19-第四皮带轮、20-限位板、21-滚轮、22-固定板、23-滑筒、24-滑杆、25-弹簧、26-槽体、27-橡胶垫。In the figure: 1-working table, 2-supporting feet, 3-moving wheel, 5-first motor, 6-first pulley, 7-first belt, 8-second pulley, 9-second belt, 10- The third pulley, 11-first rotating roller, 12-second rotating roller, 13-conveyor belt, 14-column, 15-top plate, 16-second motor, 17-cam, 18-blade, 19-fourth pulley, 20-limiting plate, 21-roller, 22-fixed plate, 23-slider, 24-slide bar, 25-spring, 26-tank, 27-rubber pad.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图，对本实用新型实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本实用新型一部分实施例，而不是全部的实施例。基于本实用新型中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1～3，本实用新型实施例中，一种变压器生产用硅钢片剪切装置，包括工作台1、支撑脚2和顶板15，所述工作台1底部安装有四个支撑脚2，四个支撑脚2呈矩形均匀分布，所述支撑脚2底部安装有移动轮3，所述工作台1为空心壳体，所述工作台1内腔设置有第一电机5，所述第一电机5轴部连接第一皮带轮6，所述第一皮带轮6通过第一皮带7连接第二皮带轮8，所述第二皮带轮8套设有第一转动辊11，所述第一转动辊11套设有第四皮带轮19，所述第四皮带轮19设置于第二皮带轮8的内侧，所述第四皮带轮19通过第二皮带9连接第三皮带轮10，所述第三皮带轮10套设有第二转动辊12，所述第一转动辊11与第二转动辊12通过传送带13连接，所述传送带13上表面两侧均设置有限位板20，所述工作台1上表面两侧均设置有立柱14，所述立柱14顶端设置有顶板15，所述顶板15底部一侧设置有第二电机16，所述第二电机16轴部连接凸轮17，所述凸轮17下方设置有刀片18。Please refer to Figures 1 to 3. In the embodiment of the present utility model, a silicon steel sheet shearing device for transformer production includes a workbench 1, support feet 2 and a top plate 15, and four support feet 2 are installed on the bottom of the workbench 1. , the four supporting feet 2 are evenly distributed in a rectangular shape, the bottom of the supporting feet 2 is equipped with a moving wheel 3, the workbench 1 is a hollow shell, the inner cavity of the workbench 1 is provided with a first motor 5, and the first motor 5 is arranged in the inner cavity of the workbench 1. A motor 5 shafts are connected to the first pulley 6, and the first pulley 6 is connected to the second pulley 8 through the first belt 7, and the second pulley 8 is sleeved with a first rotating roller 11, and the first rotating roller 11 A fourth pulley 19 is sleeved, and the fourth pulley 19 is arranged on the inner side of the second pulley 8, and the fourth pulley 19 is connected to the third pulley 10 through the second belt 9, and the third pulley 10 is set with a second pulley. Two rotating rollers 12, the first rotating roller 11 and the second rotating roller 12 are connected by a conveyor belt 13, both sides of the upper surface of the conveyor belt 13 are provided with limit plates 20, and both sides of the upper surface of the workbench 1 are provided with Column 14, the top of the column 14 is provided with a top plate 15, the bottom side of the top plate 15 is provided with a second motor 16, the shaft of the second motor 16 is connected to a cam 17, and a blade 18 is provided below the cam 17.
所述刀片18两侧均设置有固定板22，所述固定板22底部设置有滑筒23，所述滑筒23滑动连接滑杆24，所述滑杆24底部连接工作台1。Both sides of the blade 18 are provided with a fixed plate 22 , and the bottom of the fixed plate 22 is provided with a sliding cylinder 23 , the sliding cylinder 23 is slidably connected to a sliding rod 24 , and the bottom of the sliding rod 24 is connected to the workbench 1 .
所述工作台1接触滑杆24底部处设置有槽体26，所述槽体26内腔设置有橡胶垫27,所述滑杆24底部穿过工作台1并延伸至槽体26内腔，所述滑杆24套设有弹簧25,所述橡胶垫27为凹形，所述滑杆24底部连接橡胶垫27底部内壁。The workbench 1 is provided with a groove body 26 at the bottom of the contact slide bar 24, and the inner cavity of the groove body 26 is provided with a rubber pad 27, and the bottom of the slide rod 24 passes through the workbench 1 and extends to the inner cavity of the groove body 26, The slide bar 24 is covered with a spring 25, the rubber pad 27 is concave, and the bottom of the slide bar 24 is connected to the bottom inner wall of the rubber pad 27.
所述刀片18顶端中间部位设置有滚轮21，所述凸轮17边侧设置有滑槽，所述滚轮21的尺寸与凸轮17边侧设置滑槽的尺寸相等，所述滚轮21与凸轮17边侧设置的滑槽转动连接。The middle part of the top of the blade 18 is provided with a roller 21, and the side of the cam 17 is provided with a chute. The set chute turns to connect.
所述工作台1上表面设置传送带13出设置有开口，所述第一转动辊11与第二转动辊12通过轴承与工作台1转动连接。The upper surface of the workbench 1 is provided with a conveyor belt 13 and an opening is provided, and the first rotating roller 11 and the second rotating roller 12 are rotatably connected with the workbench 1 through bearings.
所述第一电机5、第一转动辊11和第二转动辊12均通过固定座与工作台1底部内壁固定连接，所述第二电机16通过固定座与顶板15固定连接。The first motor 5 , the first rotating roller 11 and the second rotating roller 12 are all fixedly connected to the bottom inner wall of the workbench 1 through a fixing seat, and the second motor 16 is fixedly connected to the top plate 15 through a fixing seat.
本实用新型的工作原理是：The working principle of the utility model is:
本实用新型涉及一种变压器生产用硅钢片剪切装置，使用时，将硅钢片放置于工作台1上，启动第一电机5，第一皮带轮6转动，第二皮带轮8转动，从而使第一转动辊11和第四皮带轮19转动，从而使第三皮带轮10转动，从而使第二转动辊12转动，从而使传送带13移动，进而使硅钢片在传送带13被送入刀片18下方，无需人工搬运，省时省力，且方便快捷，启动第二电机16，凸轮17转动，从而在滚轮21的配合下使得刀片18做上下运动，进而将硅钢片切断，切断过程中，通过滑筒23与滑杆24及弹簧25之间的配合，起到了缓冲效果，延长了设备的使用寿命，且此种方式切断不会产生铁屑等灰尘，避免了后续打扫卫生的麻烦，本装置结构合理，实用性强，适合社会广泛使用。The utility model relates to a silicon steel sheet cutting device for transformer production. When in use, the silicon steel sheet is placed on the workbench 1, the first motor 5 is started, the first pulley 6 rotates, and the second pulley 8 rotates, so that the first The rotating roller 11 and the fourth belt pulley 19 rotate, thereby making the third belt pulley 10 rotate, thereby making the second rotating roller 12 rotate, thereby moving the conveyor belt 13, and then the silicon steel sheet is sent into the bottom of the blade 18 on the conveyor belt 13, without manual handling , time-saving and labor-saving, and convenient and fast, start the second motor 16, and the cam 17 rotates, so that the blade 18 moves up and down under the cooperation of the roller 21, and then cuts the silicon steel sheet. During the cutting process, the sliding cylinder 23 and the sliding rod The cooperation between the spring 24 and the spring 25 has a cushioning effect and prolongs the service life of the equipment, and this way of cutting will not produce dust such as iron filings, which avoids the trouble of subsequent cleaning. This device has a reasonable structure and strong practicability , suitable for widespread use in society.
以上所述，仅为本实用新型较佳的具体实施方式，但本实用新型的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内，根据本实用新型的技术方案及其实用新型构思加以等同替换或改变，都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. The equivalent replacement or change of the new technical solution and the concept of the utility model shall be covered by the protection scope of the utility model.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822115905.XU CN209303810U (en) | 2018-12-17 | 2018-12-17 | A silicon steel sheet shearing device for transformer production |
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| CN201822115905.XU CN209303810U (en) | 2018-12-17 | 2018-12-17 | A silicon steel sheet shearing device for transformer production |
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| CN209303810U true CN209303810U (en) | 2019-08-27 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110788391A (en) * | 2019-10-21 | 2020-02-14 | 大同新成新材料股份有限公司 | Intelligent slicing device for lithium battery processing pole piece |
| CN111958249A (en) * | 2020-08-21 | 2020-11-20 | 佛山市恒和电气有限公司 | High-precision cross-cut line for processing silicon steel sheet of energy-saving transformer |
| CN112518003A (en) * | 2020-11-10 | 2021-03-19 | 南通伯特数控机床有限公司 | Three-axis linkage plate shearing machine |
-
2018
- 2018-12-17 CN CN201822115905.XU patent/CN209303810U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110788391A (en) * | 2019-10-21 | 2020-02-14 | 大同新成新材料股份有限公司 | Intelligent slicing device for lithium battery processing pole piece |
| CN111958249A (en) * | 2020-08-21 | 2020-11-20 | 佛山市恒和电气有限公司 | High-precision cross-cut line for processing silicon steel sheet of energy-saving transformer |
| CN111958249B (en) * | 2020-08-21 | 2021-04-27 | 浙江长征电气股份有限公司 | High-precision cross-cut line for processing silicon steel sheet of energy-saving transformer |
| CN112518003A (en) * | 2020-11-10 | 2021-03-19 | 南通伯特数控机床有限公司 | Three-axis linkage plate shearing machine |
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