CN209303318U - A brown corundum abrasive washing machine - Google Patents
A brown corundum abrasive washing machine Download PDFInfo
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- CN209303318U CN209303318U CN201920016374.0U CN201920016374U CN209303318U CN 209303318 U CN209303318 U CN 209303318U CN 201920016374 U CN201920016374 U CN 201920016374U CN 209303318 U CN209303318 U CN 209303318U
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Abstract
本实用新型提供一种棕刚玉磨料水洗机,包括外壳、支撑座一、支撑座二、旋转筒、进料斗、出料斗、动力装置、冲洗装置,外壳通过其底部的支架安装在地面上,在外壳底部设有下水口;支撑座一与支撑座二分别固定在外壳两侧的地面上;旋转筒位于外壳内,旋转筒两端穿过外壳后分别安装在支撑座一与支撑座二上并可转动;在旋转筒位于外壳内的部位上均匀设有许多筛孔;在旋转筒位于外壳外的部位上还设有与动力装置啮合的大齿轮;进料斗安装在支撑座一上;出料斗安装在支撑座二上,在出料斗底部设有出料口;冲洗装置位于旋转筒内且两端分别固定在支撑座一与出料斗上。本实用新型工艺简单,可对棕刚玉磨料实现连续清洗,可高效的清除杂质,清洗效率高。
The utility model provides a brown corundum abrasive washing machine, which includes a shell, a support seat 1, a support seat 2, a rotating cylinder, a feeding hopper, a hopper, a power device, and a washing device. The shell is installed on the ground through a bracket at the bottom. There is a water outlet at the bottom of the shell; the support base 1 and the support base 2 are respectively fixed on the ground on both sides of the shell; the rotating cylinder is located in the shell, and the two ends of the rotating cylinder pass through the shell and are respectively installed on the support base 1 and the support base 2 And it can be rotated; there are evenly many sieve holes on the part of the rotating cylinder located inside the shell; there is also a large gear meshed with the power device on the part of the rotating cylinder located outside the shell; the feeding hopper is installed on the support seat one; The discharge hopper is installed on the support base 2, and a discharge port is provided at the bottom of the discharge hopper; the washing device is located in the rotating cylinder and its two ends are respectively fixed on the support base 1 and the discharge hopper. The utility model has a simple process, can realize continuous cleaning of the brown corundum abrasive, can efficiently remove impurities, and has high cleaning efficiency.
Description
技术领域technical field
本实用新型涉及的是棕刚玉生产技术领域,具体一种棕刚玉磨料水洗机。The utility model relates to the technical field of brown corundum production, in particular to a brown corundum abrasive washing machine.
背景技术Background technique
棕刚玉俗名又称金刚砂,是用矾土、碳素材料、铁屑三种原料在电炉中经过融化还原而制得的棕褐色人造刚玉,故为此名。棕刚玉主要化学成份是氧化铝,其含量在94.5-97%,另含有少量的Fe,Si,Ti等。近几年由于矾土资源的缺乏刚玉块质量难以达到下游产品的质量要求,因此棕刚玉磨料的生产加工和后续处理就显示得越发重要了。在磨料生产工艺中,需要对破碎未烧制的磨料进行清洁,以清除掉磨料表层粘附的粉尘,消除静电,保证生产出成品磨料的质量,一般清洁的方法有风洗、水洗、酸洗和高温处理等方法。它们各有所长,其中风洗处理投资小、效率高、成本低,但它不能彻底清除附着在磨料表面的超细颗粒,一般用于清洗磨料粗颗粒;水洗处理对提高磨料的纯净度明显优于风洗,但工艺较复杂,清洗效率低。The common name of brown corundum is also called corundum. It is a brown artificial corundum obtained by melting and reducing three raw materials of bauxite, carbon material and iron filings in an electric furnace, so it is named. The main chemical composition of brown corundum is alumina, its content is 94.5-97%, and it also contains a small amount of Fe, Si, Ti, etc. In recent years, due to the lack of bauxite resources, the quality of corundum blocks has been difficult to meet the quality requirements of downstream products, so the production, processing and subsequent treatment of brown corundum abrasives have become more and more important. In the abrasive production process, it is necessary to clean the broken and unfired abrasive to remove the dust adhered to the surface of the abrasive, eliminate static electricity, and ensure the quality of the finished abrasive. The general cleaning methods include air washing, water washing, and pickling and high temperature treatment. They each have their own strengths, among which wind washing treatment has small investment, high efficiency and low cost, but it cannot completely remove the ultrafine particles attached to the surface of the abrasive, and is generally used to clean coarse abrasive particles; water washing treatment can significantly improve the purity of the abrasive It is better than air washing, but the process is more complicated and the cleaning efficiency is low.
实用新型内容Utility model content
针对背景技术中存在的问题,本实用新型提供一种工艺简单,清洗效率高的棕刚玉磨料水洗机。Aiming at the problems in the background technology, the utility model provides a brown corundum abrasive washing machine with simple process and high cleaning efficiency.
为解决上述技术问题,本实用新型所采用的技术方案为:In order to solve the problems of the technologies described above, the technical solution adopted in the utility model is:
一种棕刚玉磨料水洗机,包括外壳、支撑座一、支撑座二、旋转筒、进料斗、出料斗、动力装置、冲洗装置,所述外壳内部中空并通过其底部的支架安装在地面上,在外壳底部设有下水口;所述支撑座一与支撑座二分别固定在外壳两侧的地面上;所述旋转筒位于外壳内,旋转筒两端穿过外壳后分别安装在支撑座一与支撑座二上并可转动,旋转筒出料端穿过支撑座二伸出支撑座二外,旋转筒出料端高度低于旋转筒进料端高度;在旋转筒位于外壳内的部位上均匀设有许多筛孔;在旋转筒位于外壳外的部位上还设有与动力装置啮合的大齿轮;所述进料斗安装在支撑座一上并穿过支撑座一伸入旋转筒内;所述出料斗安装在支撑座二上并将旋转筒出料端全部包覆在其内,在出料斗底部设有出料口;所述冲洗装置位于旋转筒内且两端分别固定在支撑座一与出料斗上,冲洗装置与高压水泵接通后可向旋转筒内喷水。A brown corundum abrasive washing machine, including a shell, a support seat 1, a support seat 2, a rotating cylinder, a hopper, a hopper, a power unit, and a washing device. The shell is hollow inside and installed on the ground through a bracket at the bottom , a water outlet is provided at the bottom of the shell; the support seat 1 and the support seat 2 are respectively fixed on the ground on both sides of the shell; It is on the support seat 2 and can rotate, the discharge end of the rotating cylinder passes through the support seat 2 and extends out of the support seat 2, the height of the discharge end of the rotary cylinder is lower than the height of the feeding end of the rotary cylinder; on the part of the rotary cylinder located in the shell There are many sieve holes evenly; the part of the rotating cylinder located outside the casing is also provided with a large gear meshed with the power device; the feeding hopper is installed on the support base and extends into the rotating cylinder through the support base; The discharge hopper is installed on the support seat 2 and the discharge end of the rotating cylinder is completely covered in it, and a discharge port is provided at the bottom of the discharge hopper; the washing device is located in the rotating cylinder and its two ends are respectively fixed on the support seat One is connected to the discharge hopper, and the flushing device can spray water into the rotating cylinder after it is connected with the high-pressure water pump.
进一步的,所述冲洗装置由设置在旋转筒内的内筒以及设置在内筒内的多根高压水管构成;所述内筒两端分别固定在支撑座一与出料斗上,在内筒外壁上对应于旋转筒筛孔的位置环绕内筒一周设有多排喷头;所述高压水管头端固定在内筒内与喷头连通,尾端伸出内筒外与置于水池内的高压水泵连通;每根高压水管头端至少与一排喷头连通。Further, the flushing device is composed of an inner cylinder arranged in the rotating cylinder and a plurality of high-pressure water pipes arranged in the inner cylinder; both ends of the inner cylinder are respectively fixed on the support seat one and the discharge hopper, and the outer wall of the inner cylinder There are multiple rows of nozzles around the inner cylinder at the position corresponding to the screen hole of the rotating cylinder; the head end of the high-pressure water pipe is fixed in the inner cylinder and communicates with the nozzles, and the tail end extends out of the inner cylinder to communicate with the high-pressure water pump placed in the pool ; The head end of each high-pressure water pipe is communicated with at least one row of nozzles.
进一步的,所述内筒为内部中空且其中一条棱朝上的正三菱柱结构,在内筒的每个面上都设有至少一排喷头;在内筒内对应于每个面分别设有一根高压水管,每根高压水管与其对应面上的喷头连通。Further, the inner cylinder is a regular triangular prism structure with a hollow inside and one of its edges faces upwards, and at least one row of nozzles is provided on each surface of the inner cylinder; Root high-pressure water pipes, each high-pressure water pipe communicates with the nozzle on its corresponding surface.
进一步的,所述内筒为内部中空的圆筒结构,在内筒的外壁上均匀的设有三排或四排喷头;在内筒内设有多根与喷头连通的高压水管。Further, the inner cylinder is a hollow cylindrical structure, and three or four rows of nozzles are uniformly arranged on the outer wall of the inner cylinder; multiple high-pressure water pipes communicating with the nozzles are arranged in the inner cylinder.
进一步的,所述内筒为内部中空且其中一条棱朝上的正四菱柱结构,在内筒的每个面上都设有至少一排喷头;在内筒内对应于每个面分别设有一根高压水管,每根高压水管与其对应面上的喷头连通。Further, the inner cylinder is a regular square prism structure with a hollow inside and one of its edges faces upwards, and at least one row of nozzles is provided on each surface of the inner cylinder; Root high-pressure water pipes, each high-pressure water pipe communicates with the nozzle on its corresponding surface.
进一步的,所述旋转筒与支撑座一、支撑座二之间的连接处设有轴承。Further, bearings are provided at the joints between the rotating cylinder and the support base 1 and the support base 2.
进一步的,所述动力装置由电动机、与电动机连接的减速机以及安装在减速机传动轴上的小齿轮构成;电动机与减速机安装在外壳下方的地面上,小齿轮与旋转筒上的大齿轮啮合;在电动机与减速机驱动下,小齿轮带动大齿轮转动,进而使旋转筒转动。Further, the power device is composed of a motor, a reducer connected to the motor, and a pinion mounted on the transmission shaft of the reducer; the motor and the reducer are installed on the ground below the casing, and the pinion and the large gear on the rotating cylinder Engagement; driven by the motor and the reducer, the small gear drives the large gear to rotate, and then the rotating cylinder rotates.
进一步的,在旋转筒内壁上均匀的设有许多扬料板。Further, many lifting plates are uniformly arranged on the inner wall of the rotating cylinder.
本实用新型操作方便,工艺简单,可对棕刚玉磨料实现连续清洗,可高效的清除杂质,清洗效率高。The utility model has the advantages of convenient operation and simple process, can realize continuous cleaning of the brown corundum abrasive, can efficiently remove impurities, and has high cleaning efficiency.
附图说明Description of drawings
下面结合附图对本实用新型作进一步详细说明。Below in conjunction with accompanying drawing, the utility model is described in further detail.
图1为本实用新型一种棕刚玉磨料水洗机的结构示意图;Fig. 1 is the structural representation of a kind of corundum abrasive washing machine of the present utility model;
图2为图1的全剖图;Fig. 2 is the full sectional view of Fig. 1;
图3为图1中沿A-A方向的剖视图;Fig. 3 is a sectional view along A-A direction among Fig. 1;
图4为本实用新型实施例一中冲洗装置的剖视图;Fig. 4 is a cross-sectional view of the flushing device in Embodiment 1 of the present utility model;
图5为本实用新型实施例二中冲洗装置的剖视图;Fig. 5 is a cross-sectional view of the flushing device in the second embodiment of the utility model;
图6为本实用新型实施例三中冲洗装置的剖视图;Fig. 6 is a cross-sectional view of the flushing device in Embodiment 3 of the present utility model;
图中所示:1-外壳、2-旋转筒、3-筛孔、4-扬料板、5-下水口、6-支架、7-支撑座一、8-内筒、9-高压水管、10-喷头、11-进料斗、12-出料口、13-出料斗、14-支撑座二、15-小齿轮、16-大齿轮、17-减速机、18-电动机。As shown in the figure: 1-shell, 2-rotating cylinder, 3-screen hole, 4-lifting plate, 5-water outlet, 6-bracket, 7-support seat 1, 8-inner cylinder, 9-high pressure water pipe, 10-nozzle, 11-feed hopper, 12-discharge port, 13-discharge hopper, 14-support seat 2, 15-pinion, 16-big gear, 17-reducer, 18-motor.
具体实施方式Detailed ways
下面结合实施例对本实用新型的原理和特征做进一步详细描述,所举实例只用于解释实用新型,并非用于限定本实用新型的范围。The principles and features of the utility model will be further described in detail below in conjunction with the embodiments. The examples given are only used to explain the utility model, and are not intended to limit the scope of the utility model.
实施例一:Embodiment one:
如图1至图4所示本实用新型的一种棕刚玉磨料水洗机,包括外壳1、支撑座一7、支撑座二14、旋转筒2、进料斗11、出料斗13、动力装置、冲洗装置,所述外壳1内部中空并通过其底部的支架6安装在地面上,在外壳1底部设有下水口5;所述支撑座一7与支撑座二14分别固定在外壳1两侧的地面上;所述旋转筒2位于外壳1内,旋转筒2两端穿过外壳1后分别安装在支撑座一7与支撑座二14上并可转动,旋转筒2出料端穿过支撑座二14伸出支撑座二14外,旋转筒2出料端高度低于旋转筒2进料端高度;在旋转筒2位于外壳1内的部位上均匀设有许多筛孔3;在旋转筒2位于外壳1外的部位上还设有与动力装置啮合的大齿轮16;所述进料斗11安装在支撑座一7上并穿过支撑座一7伸入旋转筒2内;所述出料斗13安装在支撑座二14上并将旋转筒2出料端全部包覆在其内,在出料斗13底部设有出料口12;所述冲洗装置位于旋转筒2内且两端分别固定在支撑座一7与出料斗13上,冲洗装置与高压水泵接通后可向旋转筒2内喷水。As shown in Figures 1 to 4, a brown corundum abrasive washing machine of the present utility model includes a housing 1, a support seat 7, a support seat 2 14, a rotating cylinder 2, a feed hopper 11, a discharge hopper 13, a power unit, The flushing device, the shell 1 is hollow inside and installed on the ground through the bracket 6 at the bottom, and the bottom of the shell 1 is provided with a water outlet 5; On the ground; the rotating cylinder 2 is located in the casing 1, and the two ends of the rotating cylinder 2 pass through the casing 1 and are respectively installed on the support seat 7 and the support seat 14 and can rotate, and the discharge end of the rotating cylinder 2 passes through the support seat Two 14 extend out of the support seat two 14, and the height of the discharge end of the rotating cylinder 2 is lower than the height of the feeding end of the rotating cylinder 2; on the position where the rotating cylinder 2 is located in the shell 1, many screen holes 3 are uniformly arranged; on the rotating cylinder 2 A large gear 16 engaged with the power unit is also provided on a position outside the casing 1; the feed hopper 11 is installed on the support base 7 and extends into the rotating cylinder 2 through the support base 7; the discharge hopper 13 is installed on the support seat 2 14 and the discharge end of the rotating cylinder 2 is completely covered in it, and a discharge port 12 is provided at the bottom of the discharge hopper 13; the washing device is located in the rotating cylinder 2 and its two ends are respectively fixed on the On the support seat one 7 and the discharge hopper 13, the flushing device can spray water in the rotating cylinder 2 after being connected with the high-pressure water pump.
进一步的,所述冲洗装置由设置在旋转筒2内的内筒8以及设置在内筒8内的多根高压水管9构成;所述内筒8两端分别固定在支撑座一7与出料斗13上,在内筒8外壁上对应于旋转筒2筛孔3的位置环绕内筒8一周设有多排喷头10;所述高压水管9头端固定在内筒8内与喷头10连通,尾端伸出内筒8外与置于水池内的高压水泵连通;每根高压水管9头端至少与一排喷头10连通。Further, the flushing device is composed of an inner cylinder 8 arranged in the rotating cylinder 2 and a plurality of high-pressure water pipes 9 arranged in the inner cylinder 8; 13, on the outer wall of the inner cylinder 8 corresponding to the position of the screen hole 3 of the rotating cylinder 2, there are multiple rows of nozzles 10 around the inner cylinder 8; The end stretches out of the inner cylinder 8 and communicates with the high-pressure water pump placed in the pool; the head end of each high-pressure water pipe 9 communicates with at least one row of nozzles 10.
进一步的,所述旋转筒2与支撑座一7、支撑座二14之间的连接处设有轴承(可以是滚动轴承,也可以是滑动轴承)。Further, bearings (which may be rolling bearings or sliding bearings) are provided at the joints between the rotating cylinder 2 and the first support seat 7 and the second support seat 14 .
进一步的,所述动力装置由电动机18、与电动机18连接的减速机17以及安装在减速机17传动轴上的小齿轮15构成;电动机18与减速机17安装在外壳1下方的地面上,小齿轮15与旋转筒2上的大齿轮16啮合;在电动机18与减速机驱17动下,小齿轮15带动大齿轮16转动,进而使旋转筒2转动。Further, the power unit is composed of a motor 18, a reducer 17 connected to the motor 18, and a pinion 15 installed on the drive shaft of the reducer 17; the motor 18 and the reducer 17 are installed on the ground below the casing 1, small The gear 15 meshes with the large gear 16 on the rotating cylinder 2; driven by the motor 18 and the reducer 17, the small gear 15 drives the large gear 16 to rotate, and then the rotating cylinder 2 rotates.
进一步的,在旋转筒2内壁上均匀的设有许多扬料板4。Further, many lifting plates 4 are uniformly arranged on the inner wall of the rotary drum 2 .
本实施例中所述内筒8为内部中空且其中一条棱朝上的正三菱柱结构,在内筒8的每个面上都设有至少一排喷头10;在内筒8内对应于每个面分别设有一根高压水管9,每根高压水管9与其对应面上的喷头10连通。In this embodiment, the inner cylinder 8 is a regular triangular prism structure with a hollow inside and one of its edges facing upwards, and at least one row of nozzles 10 is arranged on each surface of the inner cylinder 8; Each surface is respectively provided with a high-pressure water pipe 9, and each high-pressure water pipe 9 communicates with the shower nozzle 10 on its corresponding surface.
实施例二:Embodiment two:
如图5所示,本实施例与实施例一的区别在于内筒8结构的不同,而其他结构一样;本实施例中所述内筒8为内部中空的圆筒结构,在内筒8的外壁上均匀的设有三排或四排喷头10;在内筒8内设有多根与喷头10连通的高压水管9。As shown in Figure 5, the difference between this embodiment and Embodiment 1 is that the structure of the inner cylinder 8 is different, and other structures are the same; Three or four rows of nozzles 10 are uniformly arranged on the outer wall; multiple high-pressure water pipes 9 communicating with the nozzles 10 are arranged in the inner cylinder 8 .
实施例三:Embodiment three:
如图6所示,本实施例与实施例一的区别在于内筒8结构的不同,而其他结构一样;本实施例中所述内筒8为内部中空且其中一条棱朝上的正四菱柱结构,在内筒8的每个面上都设有至少一排喷头10;在内筒8内对应于每个面分别设有一根高压水管9,每根高压水管与其对应面上的喷头10连通。As shown in Figure 6, the difference between this embodiment and Embodiment 1 is that the structure of the inner cylinder 8 is different, while the other structures are the same; the inner cylinder 8 in this embodiment is a regular quadrangular prism with a hollow interior and one of its edges facing upwards. Structure, at least one row of nozzles 10 is provided on each surface of the inner cylinder 8; a high-pressure water pipe 9 is respectively provided on each surface of the inner cylinder 8, and each high-pressure water pipe communicates with the nozzles 10 on the corresponding surface .
本实用新型所述刚玉磨料水洗机工作原理如下:The working principle of the corundum abrasive washing machine described in the utility model is as follows:
使用时,先启动动力装置的电动机18与减速机17,通过小齿轮15带动大齿轮16转动,进而使旋转筒2转动;接着向冲洗装置的高压水管9通水,在高压泵作用下,高压水由高压水管9内通过内筒8外壁上的多排喷头10喷出,形成多个水幕;然后往进料斗11内连续的进料(装入的棕刚玉磨料的粒径大于旋转筒2上筛孔3直径),磨料进入旋转筒2内后,通过旋转筒2的旋转不断向着旋转筒2出料端移动,同时在扬料板4的作用下被不断抬升与洒落,磨料在向着旋转筒2出料端移动以及抬升与洒落过程中,不停且频繁的通过内筒8外壁喷头10喷出的高压水形成的水幕后,依附在磨料颗粒上的超细颗粒的杂质就被冲洗掉,并被水由旋转筒2的筛孔3带出旋转筒2,进入外壳1中,最后由外壳1底部的下水口5排出,而清洗干净的磨料则由旋转筒2出料端排入下料斗13中,再通过下料斗13底部的下料口12排出,达到清洗磨料的目的,通过本水洗机可实现磨料的连续高效的清洗,且清洗效果好。When in use, first start the motor 18 and the reducer 17 of the power unit, drive the large gear 16 to rotate through the pinion 15, and then rotate the rotating cylinder 2; Water is sprayed from the high-pressure water pipe 9 through multiple rows of nozzles 10 on the outer wall of the inner cylinder 8 to form multiple water curtains; then it is continuously fed into the feed hopper 11 (the particle size of the brown corundum abrasive loaded is larger than that of the rotating cylinder 2 upper sieve holes and 3 diameters), after the abrasive enters the rotating drum 2, it moves toward the discharge end of the rotating drum 2 continuously through the rotation of the rotating drum 2, and at the same time, it is continuously lifted and sprinkled under the action of the lifting plate 4, and the abrasive is moving toward the During the movement of the discharge end of the rotating cylinder 2 and the process of lifting and falling, after the water curtain formed by the high-pressure water sprayed by the nozzle 10 on the outer wall of the inner cylinder 8 continuously and frequently, the ultrafine particles of impurities attached to the abrasive particles are washed away and is taken out of the rotating cylinder 2 by the water through the sieve hole 3 of the rotating cylinder 2, enters the shell 1, and finally is discharged from the water outlet 5 at the bottom of the shell 1, and the cleaned abrasive is discharged from the discharge end of the rotating cylinder 2. In the lower hopper 13, it is discharged through the discharge port 12 at the bottom of the lower hopper 13 to achieve the purpose of cleaning the abrasives. The continuous and efficient cleaning of the abrasives can be realized through this water washing machine, and the cleaning effect is good.
以上所述仅为本实用新型的优选实施例,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包括在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. For those skilled in the art, the present utility model may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112205644A (en) * | 2020-09-29 | 2021-01-12 | 贵州圆圆农业科技发展有限公司 | Efficient sweet potato cleaning system and cleaning method thereof |
| CN113145532A (en) * | 2021-01-29 | 2021-07-23 | 张明宇 | High-pressure cleaning and crushing integrated equipment for recycling and preprocessing aquatic organism shells |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112205644A (en) * | 2020-09-29 | 2021-01-12 | 贵州圆圆农业科技发展有限公司 | Efficient sweet potato cleaning system and cleaning method thereof |
| CN113145532A (en) * | 2021-01-29 | 2021-07-23 | 张明宇 | High-pressure cleaning and crushing integrated equipment for recycling and preprocessing aquatic organism shells |
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Denomination of utility model: A brown corundum abrasive washing machine Granted publication date: 20190827 Pledgee: Guizhou Zunyi Rural Commercial Bank Co.,Ltd. Pledgor: GUIZHOU ZUNYI JINSHAN ABRASIVE Co.,Ltd. Registration number: Y2024980052992 |