CN209302469U - A kind of reaction kettle waste gas continuous purification processing unit - Google Patents

A kind of reaction kettle waste gas continuous purification processing unit Download PDF

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CN209302469U
CN209302469U CN201822137260.XU CN201822137260U CN209302469U CN 209302469 U CN209302469 U CN 209302469U CN 201822137260 U CN201822137260 U CN 201822137260U CN 209302469 U CN209302469 U CN 209302469U
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filter
waste
waste gas
recovery device
heat recovery
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朱兰明
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Shandong Yuanbang New Material Co ltd
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Gaomi Vast Wood Mstar Technology Ltd
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Abstract

The utility model discloses a kind of reaction kettle waste gas continuous purification processing units, it belongs to chemical equipment technical field, including waste-heat recovery device, one end of the waste-heat recovery device is connected to the top of reaction kettle by pipeline, the other end of the waste-heat recovery device is connected with plasma processor in turn by pipeline, disinfect box, filter, curved exhaust piping is equipped in the disinfect box, the inlet end of the exhaust piping is connected to the plasma processor, the outlet side of the exhaust piping is connected to the filter, the filter is connected with air-introduced machine and chimney by exhaust pipe, the double-deck filter core is equipped in the filter, the inside of the exhaust piping is fixedly installed with ultraviolet germicidal lamp, spiral heat-exchange tube is equipped in the waste-heat recovery device, one end of the spiral heat-exchange tube is connect with water inlet pipe, it is described The other end of spiral heat-exchange tube is connect with outlet pipe.

Description

一种反应釜废气连续净化处理装置A continuous purification treatment device for reactor waste gas

技术领域technical field

本实用新型涉及化工设备技术领域,具体涉及一种反应釜废气连续净化处理装置。The utility model relates to the technical field of chemical equipment, in particular to a reactor waste gas continuous purification treatment device.

背景技术Background technique

PVC发泡调节剂是一种综合性能优良的PVC加工助剂,其生产的核心设备是乳液聚合反应釜。其反应釜在工作时会产生废气,此时的废气主要是有机废气,含有异味,产生的气体排放在工作环境中易对操作人员的身体产生危害,直接排放到大气中容易对大气产生污染,也造成了资源的浪费,随着对环境保护要求的提高,生产工艺中的废气处理越来越重要。而传统的废气处理系统结构复杂,有的并不能处理充分,功能也比较单一。PVC foam regulator is a kind of PVC processing aid with excellent comprehensive performance. The core equipment for its production is emulsion polymerization reactor. The reaction kettle will produce waste gas when it is working. At this time, the waste gas is mainly organic waste gas, which contains peculiar smell. The gas generated is easy to cause harm to the operator's body when it is discharged into the working environment, and it is easy to pollute the atmosphere when it is directly discharged into the atmosphere. It also causes a waste of resources. With the improvement of environmental protection requirements, the waste gas treatment in the production process is becoming more and more important. However, the traditional exhaust gas treatment system has a complex structure, some of which cannot be fully treated, and the functions are relatively single.

实用新型内容Utility model content

对于上述技术问题,本实用新型提供一种反应釜废气连续净化处理装置,将聚合反应釜排出的有机废气进行多种方式的连续净化处理,废气净化处理充分,减少对环境的污染。For the above technical problems, the utility model provides a reactor exhaust gas continuous purification treatment device, which can continuously purify the organic waste gas discharged from the polymerization reactor in various ways, the exhaust gas purification treatment is sufficient, and the pollution to the environment is reduced.

为了实现上述目的,本实用新型采用的技术方案如下:In order to achieve the above object, the technical scheme adopted by the utility model is as follows:

一种反应釜废气连续净化处理装置,包括余热回收装置,所述余热回收装置的一端通过管道连接于反应釜的顶部,所述余热回收装置的另一端通过管道依次连接有等离子处理器、消毒箱、过滤器,所述消毒箱内设有弯曲的废气管道,所述废气管道的进气端与所述等离子处理器连通,所述废气管道的出气端与所述过滤器连通,所述过滤器通过排气管道连接有引风机与烟囱,所述过滤器内设有双层滤芯,所述废气管道的内部固定安装有紫外线杀菌灯,所述余热回收装置内设有螺旋热交换管,所述螺旋热交换管的一端与进水管连接,所述螺旋热交换管的另一端与出水管连接。A reactor waste gas continuous purification treatment device, including a waste heat recovery device, one end of the waste heat recovery device is connected to the top of the reactor through a pipeline, and the other end of the waste heat recovery device is sequentially connected to a plasma processor and a disinfection box through a pipeline , a filter, the disinfection box is provided with a curved waste gas pipeline, the inlet end of the waste gas pipeline communicates with the plasma processor, the outlet end of the waste gas pipeline communicates with the filter, and the filter An induced draft fan and a chimney are connected through an exhaust pipe, a double-layer filter element is arranged inside the filter, an ultraviolet germicidal lamp is fixedly installed inside the waste gas pipe, and a spiral heat exchange tube is arranged inside the waste heat recovery device. One end of the spiral heat exchange tube is connected with the water inlet pipe, and the other end of the spiral heat exchange tube is connected with the water outlet pipe.

优选的,所述过滤器与所述排气管道之间设有集气罩。Preferably, an air collecting hood is provided between the filter and the exhaust pipe.

优选的,所述双层滤芯分别为活性炭滤芯层和碳纤维滤芯层。Preferably, the double-layer filter element is an activated carbon filter element layer and a carbon fiber filter element layer respectively.

优选的,所述废气管道为S形盘管状。Preferably, the exhaust gas pipeline is in the shape of an S-shaped coil.

优选的,所述进水管上设有进水阀门。Preferably, the water inlet pipe is provided with a water inlet valve.

本实用新型的有益效果表现在:通过等离子处理器、紫外线杀菌灯及过滤器等多种方式对废气进行连续净化处理,保证了废气处理的充分性;通过余热回收装置进行热交换可获得热水,热水可进行有效利用,充分利用能源,且废气被吸收更多的热量,降温后的废气更有利于后续低温等离子处理器和紫外线杀菌灯的处理效果;通过双层过滤芯的吸附,将异味过滤掉,净化效率高,废气处理充分;废气管道设置为S形盘管状,有利于废气的充分杀菌,防止了空气污染。The beneficial effect of the utility model is manifested in that: the waste gas is continuously purified through various methods such as plasma processor, ultraviolet germicidal lamp and filter, which ensures the adequacy of waste gas treatment; hot water can be obtained by heat exchange through the waste heat recovery device , hot water can be used effectively, and energy can be fully utilized, and the exhaust gas is absorbed more heat, and the exhaust gas after cooling is more conducive to the treatment effect of the subsequent low-temperature plasma processor and ultraviolet germicidal lamp; through the adsorption of the double-layer filter element, the The odor is filtered out, the purification efficiency is high, and the exhaust gas is fully treated; the exhaust gas pipeline is set in an S-shaped coil shape, which is conducive to the full sterilization of the exhaust gas and prevents air pollution.

附图说明Description of drawings

图1为本实用新型一种反应釜废气连续净化处理装置的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of a reactor waste gas continuous purification treatment device of the present invention.

图中:1-反应釜、2-余热回收装置、3-等离子处理器、4-消毒箱、5-过滤器、6-废气管道、7-引风机、8-烟囱、9-紫外线杀菌灯、10-螺旋热交换管、11-集气罩、12-活性炭滤芯层、13-碳纤维滤芯层。In the figure: 1-reactor, 2-waste heat recovery device, 3-plasma processor, 4-disinfection box, 5-filter, 6-exhaust gas pipeline, 7-induced fan, 8-chimney, 9-ultraviolet germicidal lamp, 10-Spiral heat exchange tube, 11-Gas collecting hood, 12-Activated carbon filter layer, 13-Carbon fiber filter layer.

具体实施方式Detailed ways

为了便于本领域技术人员理解,下面结合附图对本实用新型作进一步的说明:For the convenience of those skilled in the art to understand, the utility model will be further described below in conjunction with the accompanying drawings:

一种反应釜废气连续净化处理装置,包括余热回收装置2,所述余热回收装置2的一端通过管道连接于反应釜1的顶部,所述余热回收装置2的另一端通过管道依次连接有等离子处理器3、消毒箱4、过滤器5,所述消毒箱4内设有弯曲的废气管道6,所述废气管道6的进气端与所述等离子处理器3连通,所述废气管道6的出气端与所述过滤器5连通,所述过滤器5通过排气管道连接有引风机7与烟囱8,所述过滤器5内设有双层滤芯,所述废气管道6的内部固定安装有紫外线杀菌灯9,所述余热回收装置2内设有螺旋热交换管10,所述螺旋热交换管10的一端与进水管连接,所述螺旋热交换管10的另一端与出水管连接(图中未示出进水管与出水管,箭头方向表明进水、出水)。A reactor waste gas continuous purification treatment device, including a waste heat recovery device 2, one end of the waste heat recovery device 2 is connected to the top of the reactor 1 through a pipeline, and the other end of the waste heat recovery device 2 is connected to a plasma treatment device in sequence through a pipeline device 3, disinfection box 4, filter 5, the inside of the disinfection box 4 is provided with a curved waste gas pipeline 6, the inlet end of the waste gas pipeline 6 communicates with the plasma processor 3, and the outlet of the waste gas pipeline 6 The end communicates with the filter 5, the filter 5 is connected with the induced draft fan 7 and the chimney 8 through the exhaust pipe, the filter 5 is provided with a double-layer filter element, and the inside of the waste gas pipe 6 is fixedly equipped with ultraviolet light Germicidal lamp 9, the waste heat recovery device 2 is provided with a spiral heat exchange tube 10, one end of the spiral heat exchange tube 10 is connected to the water inlet pipe, and the other end of the spiral heat exchange tube 10 is connected to the water outlet pipe (in the figure The water inlet pipe and the water outlet pipe are not shown, and the direction of the arrow indicates the water inlet and the water outlet).

所述过滤器5与所述排气管道之间设有集气罩11。所述双层滤芯分别为活性炭滤芯层12和碳纤维滤芯层13。所述废气管道6为S形盘管状。所述进水管上设有进水阀门。An air collecting hood 11 is arranged between the filter 5 and the exhaust pipe. The double-layer filter element is an activated carbon filter element layer 12 and a carbon fiber filter element layer 13 respectively. The exhaust gas pipeline 6 is in the shape of an S-shaped coil. The water inlet pipe is provided with a water inlet valve.

从反应釜1出来的废气首先进入余热回收装置2,余热回收装置2内设有螺旋热交换管10,螺旋热交换管10的一端与进水管连接,螺旋热交换管10的另一端与出水管连接,废气与螺旋热交换管10内的水进行热交换,得到的热水可有效利用,降温的废气进入等离子处理器3,经等离子处理器3处理后的废气进入废气管道6,废气管道6内的紫外线杀菌灯9对废气进行杀菌处理,S形盘管状的废气管道6有利于废气的充分杀菌,从废气管道6出来的废气进入过滤器5,依次经活性炭滤芯层12、碳纤维滤芯层13的吸附过滤,异味过滤掉,废气经集气罩11收集,经引风机7、烟囱8排出。The exhaust gas from the reaction kettle 1 first enters the waste heat recovery device 2, and the waste heat recovery device 2 is provided with a spiral heat exchange tube 10, one end of the spiral heat exchange tube 10 is connected to the water inlet pipe, and the other end of the spiral heat exchange tube 10 is connected to the water outlet pipe. connected, the exhaust gas exchanges heat with the water in the spiral heat exchange tube 10, the obtained hot water can be effectively used, the cooled exhaust gas enters the plasma processor 3, and the exhaust gas treated by the plasma processor 3 enters the exhaust gas pipeline 6, and the exhaust gas pipeline 6 The inner ultraviolet germicidal lamp 9 sterilizes the exhaust gas, and the S-shaped coil-shaped exhaust gas pipeline 6 is conducive to the full sterilization of the exhaust gas. The exhaust gas coming out of the exhaust gas pipeline 6 enters the filter 5, and passes through the activated carbon filter element layer 12 and the carbon fiber filter element layer in turn. 13 adsorption filtration, peculiar smell is filtered out, and waste gas is collected through gas collecting hood 11, and is discharged through induced draft fan 7, chimney 8.

以上内容仅仅是对本实用新型的结构所作的举例和说明,所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离实用新型的结构或者超越本权利要求书所定义的范围,均应属于本实用新型的保护范围。The above content is only an example and description of the structure of the present utility model. Those skilled in the art make various modifications or supplements to the described specific embodiments or use similar methods to replace them, as long as they do not deviate from the utility model. The structure or beyond the scope defined in the claims shall belong to the protection scope of the present utility model.

Claims (5)

1.一种反应釜废气连续净化处理装置,其特征在于,包括余热回收装置,所述余热回收装置的一端通过管道连接于反应釜的顶部,所述余热回收装置的另一端通过管道依次连接有等离子处理器、消毒箱、过滤器,所述消毒箱内设有弯曲的废气管道,所述废气管道的进气端与所述等离子处理器连通,所述废气管道的出气端与所述过滤器连通,所述过滤器通过排气管道连接有引风机与烟囱,所述过滤器内设有双层滤芯,所述废气管道的内部固定安装有紫外线杀菌灯,所述余热回收装置内设有螺旋热交换管,所述螺旋热交换管的一端与进水管连接,所述螺旋热交换管的另一端与出水管连接。1. A reactor exhaust gas continuous purification treatment device, characterized in that it comprises a waste heat recovery device, one end of the waste heat recovery device is connected to the top of the reactor through a pipeline, and the other end of the waste heat recovery device is connected to the A plasma processor, a disinfection box, and a filter. A curved exhaust gas pipeline is arranged in the disinfection box. The filter is connected to the induced draft fan and the chimney through the exhaust pipe, the filter is provided with a double-layer filter element, the inside of the waste gas pipe is fixedly installed with an ultraviolet germicidal lamp, and the waste heat recovery device is provided with a spiral A heat exchange tube, one end of the spiral heat exchange tube is connected to the water inlet pipe, and the other end of the spiral heat exchange tube is connected to the water outlet pipe. 2.根据权利要求1所述的一种反应釜废气连续净化处理装置,其特征在于,所述过滤器与所述排气管道之间设有集气罩。2. A reactor waste gas continuous purification treatment device according to claim 1, characterized in that a gas collecting hood is provided between the filter and the exhaust pipe. 3.根据权利要求1所述的一种反应釜废气连续净化处理装置,其特征在于,所述双层滤芯分别为活性炭滤芯层和碳纤维滤芯层。3. A reactor waste gas continuous purification treatment device according to claim 1, characterized in that the double-layer filter element is an activated carbon filter element layer and a carbon fiber filter element layer respectively. 4.根据权利要求1所述的一种反应釜废气连续净化处理装置,其特征在于,所述废气管道为S形盘管状。4. A reactor waste gas continuous purification treatment device according to claim 1, characterized in that the waste gas pipeline is in the shape of an S-shaped coil. 5.根据权利要求1所述的一种反应釜废气连续净化处理装置,其特征在于,所述进水管上设有进水阀门。5. A reactor waste gas continuous purification treatment device according to claim 1, characterized in that, the water inlet pipe is provided with a water inlet valve.
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111589398A (en) * 2020-05-26 2020-08-28 义乌申翊塑胶制品有限公司 A reation kettle device that is used for bacterinertness material of swimming goggles production to prepare
CN111854470A (en) * 2020-08-05 2020-10-30 张惠言 Chemical production reaction water heat recovery utilizes system
CN112762749A (en) * 2021-01-07 2021-05-07 付超 Heat recovery device of distribution room heating ventilation air conditioner
CN113117433A (en) * 2019-12-31 2021-07-16 珠海六和节能投资有限公司 Boiler exhaust treatment device convenient to recycle heat

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113117433A (en) * 2019-12-31 2021-07-16 珠海六和节能投资有限公司 Boiler exhaust treatment device convenient to recycle heat
CN111589398A (en) * 2020-05-26 2020-08-28 义乌申翊塑胶制品有限公司 A reation kettle device that is used for bacterinertness material of swimming goggles production to prepare
CN111854470A (en) * 2020-08-05 2020-10-30 张惠言 Chemical production reaction water heat recovery utilizes system
CN112762749A (en) * 2021-01-07 2021-05-07 付超 Heat recovery device of distribution room heating ventilation air conditioner

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