CN209292408U - A kind of metal quenching heat treatment system - Google Patents

A kind of metal quenching heat treatment system Download PDF

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Publication number
CN209292408U
CN209292408U CN201822189973.0U CN201822189973U CN209292408U CN 209292408 U CN209292408 U CN 209292408U CN 201822189973 U CN201822189973 U CN 201822189973U CN 209292408 U CN209292408 U CN 209292408U
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China
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liquid level
quenching
control system
heat treatment
quenching bath
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CN201822189973.0U
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游文裕
薛峰
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Jinghe System Technology Suzhou Co ltd
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Kunshan Jing He Electromechanical Engineering Co Ltd
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Abstract

The utility model discloses a kind of metal quenching heat treatment systems, belong to quenching technology field, quenching bath, filter mechanism, heat exchange mechanisms and insulating box including being in turn connected to form circulation loop by pipeline, and it is filled in circulation loop equipped with hardening media, the first liquid level detector is provided on quenching bath, further include: it is set between the insulating box and the quenching bath, and is capable of the first infusion mechanism of variable frequency adjustment;Be connected to first liquid level detector and it is described first infusion mechanism control system, be configured as control first infusion mechanism make quenching bath be in determine liquid level mode or overflow mode.The utility model is by heat exchange mechanisms and insulating box, so that the temperature of the hardening media of quenching bath is kept within a preset range.The working frequency of the first infusion mechanism is adjusted in real time according to the testing result of the first liquid level detector by control system, so as to adjust the liquid level in quenching bath, so that quenching bath, which has, determines liquid level mode and overflow mode.

Description

A kind of metal quenching heat treatment system
Technical field
The utility model relates to quenching technology field more particularly to a kind of metal quenching heat treatment systems.
Background technique
Quenching is that processing step conventional in heat treatment obtains the made of metal of different performance for changing the crystal phase of metal Product.
Currently, quenching when, be workpiece to be quenched is placed in the quenching bath for filling hardening media (water, oil etc.) into Row quenching, but the temperature in quenching bath is constantly increased with the progress of quenching process, the temperature of hardening media, influences cooling effect Fruit, and liquid level then constantly reduces, and causes quenching uneven, and the surface of hardening media will continue to accumulate pollution in quenching bath Object leads to the line clogging for connecting quenching bath.
Utility model content
The purpose of this utility model is to provide a kind of metal quenching heat treatment systems, to realize that the quenching in quenching bath is situated between The temperature and liquid level of matter are relative constant, and remove the pollutant in hardening media.
As above design, the technical scheme adopted by the utility model is
A kind of metal quenching heat treatment system, quenching bath, filtering including being in turn connected to form circulation loop by pipeline Mechanism, heat exchange mechanisms and insulating box, and fill in the circulation loop equipped with hardening media, the first liquid is provided on the quenching bath Bit detector, further includes:
First infusion mechanism, is set between the insulating box and the quenching bath, and being capable of variable frequency adjustment;
Control system is connected to first liquid level detector and first infusion mechanism, is configured as controlling It is described first infusion mechanism make the quenching bath be in determine liquid level mode or overflow mode.
Further, further include filtering ponds, be provided with overflow launder at the top of the quenching bath, be configured as making the quenching bath In the interior hardening media overflow to the filtering ponds.
It further, further include the second infusion mechanism, second infusion mechanism is set to the filtering ponds and described quenches Between fiery pond, and it is connected to the control system.
It further, further include fluid infusion mechanism, the fluid infusion mechanism is connected to the insulating box.
Further, the fluid infusion mechanism includes liquid supplementation pipe and fluid infusion valve module, and the fluid infusion valve module is set to described In liquid supplementation pipe, the liquid supplementation pipe is connected to the insulating box, and the fluid infusion valve module is connected to the control system.
Further, the second liquid level detector is provided on the insulating box, second liquid level detector is connected to institute State control system.
Further, the heat exchange mechanisms include heat exchanger, and the hardening media import of the heat exchanger and hardening media go out Mouth is connected to the filter mechanism and the insulating box.
Further, the heat exchange mechanisms further include temperature detector and control valve, and the temperature detector is set to institute Hardening media outlet is stated, the control valve is set to the cold medium import of the heat exchanger, and the temperature, the control valve connect It is connected to the control system.
It further, further include third infusion mechanism, the third infusion mechanism is set to the quenching bath and the mistake Between filter structure, and it is connected to the control system.
Further, the control system is PLC control system.
The utility model has the following beneficial effects:
The utility model proposes metal quenching heat treatment system, pass through setting heat exchange mechanisms and insulating box, heat exchange mechanisms Cooled down by heat exchange to the hardening media in quenching bath, and during being delivered in quenching bath by insulating box, energy Enough so that the temperature of the hardening media of quenching bath is kept within a preset range.
Adjust the work frequency of the first infusion mechanism in real time according to the testing result of the first liquid level detector by control system Rate, so as to adjust the liquid level in quenching bath, so that quenching bath, which has, determines liquid level mode and overflow mode, in the case where determining liquid level mode, Control system is according to the working frequency of the testing result real-time control variable frequency pump of the first liquid level detector, so that the liquid of quenching bath Position is maintained at default liquid level.And under overflow mode, control system is according to the result real-time control frequency conversion of the first liquid level detector The working frequency of water pump, so that the hardening media in quenching bath is with the outside overflow of flow within the scope of preset flow, to will quench Quenching bath is discharged by overflow in the pollutant of fiery dielectric surface.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of metal quenching heat treatment system provided by the utility model.
In figure:
1, quenching bath;11, overflow groove;12, the first liquid level detector;
2, filter mechanism;21, filter;
3, heat exchange mechanisms;31, heat exchanger;32, temperature detector;33, control valve;
4, insulating box;41, the first inductor;42, the second inductor;
5, the first infusion mechanism;51, solution feed pump;
6, third infusion mechanism;61, liquid pump is returned;
7, fluid infusion mechanism;71, liquid supplementation pipe;72, fluid infusion valve module;
81, filtering ponds;82, the second infusion mechanism;83, connecting rod float switch.
Specific embodiment
The technical issues of to solve the utility model, the technical solution of use and the technical effect that reaches are clearer, Further illustrate the technical solution of the utility model below with reference to the accompanying drawings and specific embodiments.It is understood that Specific embodiment described herein is used only for explaining the utility model, rather than the restriction to the utility model.In addition it also needs It is noted that illustrating only part relevant to the utility model for ease of description, in attached drawing and not all.
Fig. 1 is the structural schematic diagram of metal quenching heat treatment system in the present embodiment.As shown in Figure 1, metal quenching heat Processing system includes the quenching bath 1 that circulation loop is in turn connected to form by pipeline, filter mechanism 2, heat exchange mechanisms 3 and insulating box 4, it fills equipped with hardening media in circulation loop, in the present embodiment, hardening media is water, certainly in other embodiments, may be used also Think mineral oil etc..The first liquid level detector 12 is provided on quenching bath 1, in the present embodiment, the first liquid level detector 12 is Capacitance level gauge, certainly in other embodiments, the first liquid level detector 12 can also be the structures such as liquid level sensor.This Outside, in the present embodiment, insulating box 4 is constant temperature water tank, and the water temperature in constant temperature water tank is 19 DEG C, and constant temperature water tank is the prior art In common structure, details are not described herein.
In addition, the metal quenching heat treatment system further includes control system and the first infusion mechanism 5, filter mechanism 2, heat exchange Mechanism 3, insulating box 4, the first liquid level detector 12 and the first infusion mechanism 5 are all connected to controller.First infusion mechanism 5 is arranged Between insulating box 4 and quenching bath 1, and being capable of variable frequency adjustment.Control system is PLC control system, can control the first infusion 5 structure of machine make quenching bath 1 be in determine liquid level mode or overflow mode.Specifically, in the present embodiment, the first infusion mechanism 5 Including two solution feed pumps 51, two solution feed pumps 51 are variable frequency pump, and two variable frequency pumps are all connected to control system, this Outside, two variable frequency pump the using and the reserved, i.e., in normal operating conditions, only one variable frequency pump are in running order.
By setting heat exchange mechanisms 3 and insulating box 4, heat exchange mechanisms 3 by heat exchange to the hardening media in quenching bath 1 into Row cooling, insulating box 4 make hardening media be maintained at 19 DEG C, then during being delivered in quenching bath 1 by solution feed pump 51, quench The temperature change very little of fiery medium can be neglected, the temperature of the hardening media of quenching bath 1 is finally enabled to be maintained at default Temperature (19 DEG C).
By setting variable frequency pump for solution feed pump 51, control system is real according to the testing result of the first liquid level detector 12 When adjust the working frequency of variable frequency pump, thus the liquid level in whole quenching bath 1, so that quenching bath 1, which has, determine liquid level mode and excessive Stream mode, and can be realized by PLC control system and determining continuously to switch between liquid level mode and overflow mode, it is smoothed It crosses.In the case where determining liquid level mode, control system is according to the work of the testing result real-time control variable frequency pump of the first liquid level detector 12 Working frequency, so that the liquid level of quenching bath 1 is maintained at default liquid level (being set according to actual needs).And under overflow mode, Control system is according to the working frequency of the result real-time control variable frequency pump of the first liquid level detector 12, so that in quenching bath 1 Hardening media is with the outside overflow of flow within the scope of preset flow, so that the pollutant on hardening media surface be quenched by overflow discharge Fiery pond 1.
Specifically, in the case where determining liquid level mode, it is assumed that the default liquid level of the capacitance level gauge of quenching bath 1 is LTset1, And upper and lower allowed band difference DIFF1 and DIFF2, DIFF1 and DIFF2 are positive value, specific value according to actual needs into Row setting.As the measured value > LTset1+DIFF1 of liquid level, control system controls variable frequency pump off-load, reduces working frequency, Wherein LTset1+DIFF1 is upper limit level;As LTset1-DIFF2≤liquid level measured value≤LTset1+DIFF1, control System controls the working frequency continuous service for the eve that water pump is entered with the measured value of liquid level in this section;When the survey of liquid level When measuring < LTset1-DIFF2, control system controls variable frequency pump load, increases working frequency, under wherein LTset1-DIFF2 is Limit liquid level.And under overflow mode, it is assumed that the default liquid level of the capacitance level gauge of quenching bath 1 be LTset2, control system with PID reverse logic controls the frequency of one of solution feed pump 51, when the liquid level of capacitance level gauge detection is higher than LTset2, subtracts The working frequency of small solution feed pump 51;When the liquid level of capacitance level gauge detection is lower than LTset2, increase the work of solution feed pump 51 Frequency.
As shown in Figure 1, the metal quenching heat treatment system further includes third infusion mechanism 6, third infusion mechanism 6 is connected to Control system is set between quenching bath 1 and filter mechanism 2, and in the present embodiment, third infusion mechanism 6 includes two and returns liquid Pump 61, two are returned liquid pump 61 and are all connected to control system, and in the present embodiment, it is main frequency water pump that two, which are returned liquid pump 61,.This Outside, two are returned 61 the using and the reserved of liquid pump, i.e., in normal operating conditions, it is in running order that only one returns liquid pump 61.And Determine under liquid level mode, when capacitance level gauge detects that the liquid level in quenching bath 1 (is higher than upper limit liquid as far as up to super upper limit level Position) when, two are returned liquid pump 61 and worked at the same time, to reduce the liquid level of quenching bath 1.
As shown in Figure 1,1 top ring of quenching bath is provided with overflow groove 11 around the circumferential direction of quenching bath 1, in the vertical direction, The Sidewall Height of overflow groove 11 is equal to the height of the outer wall of quenching bath 1, and top of the bottom of overflow groove 11 away from 1 outer wall of quenching bath With a certain distance, convenient for storing a certain amount of hardening media, so that hardening media uniformly outside overflow.In order in quenching bath 1 reuses hardening media under overflow mode, which further includes filtering ponds 81, filtering It is provided with non-woven fabrics filter screen on pond 81, can be realized and the hardening media overflowed in overflow groove 11 is filtered, realizes quenching The purification of medium.In addition, filtering ponds 81 are provided with the second infusion mechanism 82 in quenching bath 1, and on the pipeline by piping connection, In the present embodiment, the second infusion mechanism 82 is liquid-feeding pump.And connecting rod float switch 83 is provided in filtering ponds 81, connecting rod floating ball Switch 83 and liquid-feeding pump are all connected to control system, and the liquid level in filtering ponds 81 is detected by connecting rod float switch 83 and is passed through Control system controls liquid-feeding pump, and when the liquid level in filtering ponds 81 is higher than upper limit level, liquid-feeding pump work will in filtering ponds 81 Hardening media be delivered in quenching bath 1 again, and this process in quenching bath 1 hardening media temperature influence very little, can It ignores;When the liquid level in filtering ponds 81 is lower than bottom limit level, liquid-feeding pump stops working.In addition, when in filtering ponds 81 When liquid level reaches super upper limit level (being higher than upper limit level), connecting rod float switch 83 transmits signal to control system, control system It forces the control metal quenching heat treatment system out of service and alarms, for example alarmed by buzzer, LED light etc..And And control system controls solution feed pump 51 first and stops working in the process, delay controls back liquid pump 61 after seven seconds and stops working. In addition, the upper limit level of above-mentioned filtering ponds 81, bottom limit level and super upper limit level are set according to actual needs.
As shown in Figure 1, the metal quenching heat treatment system further includes fluid infusion mechanism 7, fluid infusion mechanism 7 is connected to insulating box 4, Hardening media can be supplemented into circulation loop.Specifically, the fluid infusion mechanism 7 includes liquid supplementation pipe 71 and fluid infusion valve module 72, Wherein, liquid supplementation pipe 71 is connected to insulating box 4, and fluid infusion valve module 72 is set in liquid supplementation pipe 71, and is all connected to control system.
In addition, being provided with the second liquid level detector, in the present embodiment, second on insulating box 4 to realize automatic liquid supply Liquid level detector includes two inductors, respectively the first inductor 41 and the second inductor 42, and the first inductor 41 is for examining The liquid level of the hardening media in insulating box 4 is surveyed, and is connected to control system.When the liquid level in insulating box 4 is equal to or less than under it When limiting liquid level, 41 feedback signal of the first inductor to control system, control system controls the fluid infusion valve module 72 in liquid supplementation pipe 71 It opens, injects hardening media into insulating box 4;When the liquid level in insulating box 4 is equal to or higher than its upper limit level, the first induction To control system, control system controls fluid infusion valve module 72 and closes 41 feedback signal of device, stops the injection quenching into insulating box 4 and is situated between Matter.
Second inductor 42 is connected to control system, and whether the liquid level for detecting the hardening media in insulating box 4 exceeds Its super upper limit level (being higher than upper limit level), when the liquid level in insulating box 4 exceeds its super upper limit level, feedback signal to control System, it is out of service and alarm that control system controls the metal quenching heat treatment system, for example, by buzzer, LED light etc. into Row alarm.
In addition, the upper limit level of above-mentioned insulating box 4, bottom limit level and super upper limit level are set according to actual needs. In addition, the first inductor 41 and the second inductor 42 are capacitance level gauge, and certainly in other embodiments, the first inductor 41 and second inductor 42 can also be liquid level sensor, and the first inductor 41 it is identical with the structure of the second inductor 42 or It is different.
As shown in Figure 1, filter mechanism 2 includes two filters 21, two filters 21 are all connected to control system, at this In embodiment, two filters 21 are stainless steel bag filter, and certainly in other embodiments, two filters 21 can also be Other kinds of filter, and the type of two filters 21 is identical or different.It, can by the way that two stainless steel bag filters are arranged The hardening media for being delivered to heat exchange mechanisms 3 by reflux pump 61 is filtered, guarantees the cleaning of hardening media to improve heat exchange Efficiency.
As shown in Figure 1, heat exchange mechanisms 3 include heat exchanger 31, control valve 33 and temperature detector 32.Wherein, in this implementation In example, heat exchanger 31 is plate heat exchanger, and certainly in other embodiments, heat exchanger 31 can also be other kinds of heat exchange Device.Hardening media import, hardening media outlet, cold medium import and cold medium outlet are provided on heat exchanger 31, wherein quenching Medium entrance is connected to filter mechanism 2, and hardening media outlet is connected to insulating box 4, and cold medium import and cold medium outlet connect It is connected to cold medium supply arrangement (not shown), in the present embodiment, cold medium is ice water, returns liquid pump 61 out of quenching bath 1 The hardening media and cold medium of extraction carry out heat exchange in heat exchanger 31, to reduce the temperature of hardening media.
Temperature detector 32 is set to hardening media outlet, and control valve 33 is set to cold medium outlet, temperature detector 32 It is all connected to control system with control valve 33, and in the present embodiment, temperature detector 32 is temperature sensor, and control valve 33 is Ratio adjusting valve.Temperature detector 32 detects the temperature of the hardening media of hardening media outlet and feeds back to control system, controls System will test result to be compared with the default hardening media temperature that hardening media exports, and real-time control ratio adjusting valve To adjust the circulation of cold medium, and then the temperature of the hardening media of adjustment hardening media outlet, in the present embodiment, quenching Jie The temperature of the default hardening media of matter outlet is 18.5 DEG C, and when temperature is higher than 18.5 DEG C, the aperture of ratio adjusting valve increases;When When temperature is lower than 18.5 DEG C, the aperture of ratio adjusting valve reduces.
The course of work of the metal quenching heat treatment system will be described in detail below.
1. open the metal quenching heat treatment system, control system controls one of them time liquid pump 61 and starts, after 2s, control System processed controls one of solution feed pump 51 and starts.
2. returning liquid pump 61 when quenching bath 1, which is in, to be determined under liquid level mode and the hardening media in quenching bath 1 being driven successively to pass through It is entered after two stainless steel bag filters and carries out heat exchange in plate heat exchanger with refrigerant, and is real-time by temperature detector 32 The temperature of the hardening media of hardening media outlet is detected, and to quench by real-time control ratio adjusting valve by control system The temperature of the hardening media of media outlet maintains 18.5 DEG C.By the hardening media of the hardening media outlet outflow of plate heat exchanger It entering in insulating box 4, the hardening media in insulating box 4 is delivered in quenching bath 1 by control system control solution feed pump 51, and By the liquid level of the hardening media in 41 real-time detection insulating box 4 of the first inductor will pass through control system start/stop benefit Liquid valve module 72 is to supplement hardening media into insulating box 4;It is situated between by the quenching in 42 real-time detection insulating box 4 of the second inductor The liquid level of matter judges whether to forcibly close the metal quenching heat treatment system will pass through control system.In addition, the first liquid level is examined The liquid level of the hardening media in 12 real-time detection quenching bath 1 of device is surveyed, and passes through the work of control system real-time control solution feed pump 51 Working frequency makes the liquid level of the hardening media in quenching bath be maintained at default liquid level (control process is as described above).
3. when quenching bath 1 is under overflow mode, reflux pump 61, two stainless steel bag filters, plate heat exchanger, constant temperature The isostructural working condition of case 4 is constant.Control system is controlled with the working frequency of PID reverse logic real-time control solution feed pump 51, So that the hardening media of quenching bath 1 is overflowed at the top of quenching bath 1 in overflow launder 11, and overflows in filtering ponds 81 and carried out Filter.And the connecting rod float switch 83 in filtering ponds 81 passes through the Liquid level liquid-feeding pump of the hardening media in detection filtering ponds 81 It works or stops working.
4. close the metal quenching heat treatment system, control system controls solution feed pump 51 first and stops working, and controls after 3s System processed controls back liquid pump 61 and stops working, and subsequently control system control control valve 33 is closed.
Embodiment of above only elaborates the basic principles and features of the present invention, and the utility model is not by above-mentioned reality The mode of applying limits, and on the premise of not departing from the spirit and scope of the utility model, the present invention has various changes and changes, These changes and changes fall within the scope of the claimed invention.The utility model requires protection scope is by appended Claims and its equivalent thereof.

Claims (10)

1. a kind of metal quenching heat treatment system, which is characterized in that including being in turn connected to form quenching for circulation loop by pipeline Fiery pond (1), filter mechanism (2), heat exchange mechanisms (3) and insulating box (4), and filled in the circulation loop equipped with hardening media, institute It states and is provided with the first liquid level detector (12) on quenching bath (1), further includes:
First infusion mechanism (5), is set between the insulating box (4) and the quenching bath (1), and being capable of variable frequency adjustment;
Control system is connected to first liquid level detector (12) and first infusion mechanism (5), is configured as controlling Make it is described first infusion mechanism (5) make the quenching bath (1) be in determine liquid level mode or overflow mode.
2. metal quenching heat treatment system according to claim 1, which is characterized in that it further include filtering ponds (81), it is described to quench Overflow launder (11) are provided at the top of fiery pond (1), are configured as making the hardening media overflow in the quenching bath (1) to described In filtering ponds (81).
3. metal quenching heat treatment system according to claim 2, which is characterized in that further include the second infusion mechanism (82), second infusion mechanism (82) is set between the filtering ponds (81) and the quenching bath (1), and is connected to described Control system.
4. metal quenching heat treatment system according to claim 1, which is characterized in that it further include fluid infusion mechanism (7), it is described Fluid infusion mechanism (7) is connected to the insulating box (4).
5. metal quenching heat treatment system according to claim 4, which is characterized in that the fluid infusion mechanism (7) includes mending Liquid pipe (71) and fluid infusion valve module (72), the fluid infusion valve module (72) are set on the liquid supplementation pipe (71), the liquid supplementation pipe (71) it is connected to the insulating box (4), the fluid infusion valve module (72) is connected to the control system.
6. metal quenching heat treatment system according to claim 5, which is characterized in that be provided on the insulating box (4) Second liquid level detector, second liquid level detector are connected to the control system.
7. metal quenching heat treatment system according to claim 1, which is characterized in that the heat exchange mechanisms (3) include changing Hot device (31), the hardening media import of the heat exchanger (31) and hardening media outlet are connected to the filter mechanism (2) With the insulating box (4).
8. metal quenching heat treatment system according to claim 7, which is characterized in that the heat exchange mechanisms (3) further include Temperature detector (32) and control valve (33), the temperature detector (32) are set to the hardening media outlet, the control Valve (33) is set to the cold medium import of the heat exchanger (31), and the temperature detector (32), the control valve (33) connect It is connected to the control system.
9. metal quenching heat treatment system according to claim 1, which is characterized in that it further include third infusion mechanism (6), Third infusion mechanism (6) is set between the quenching bath (1) and the filter mechanism (2), and is connected to the control System.
10. metal quenching heat treatment system according to claim 1, which is characterized in that the control system is PLC control System.
CN201822189973.0U 2018-12-25 2018-12-25 A kind of metal quenching heat treatment system Active CN209292408U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109371210A (en) * 2018-12-25 2019-02-22 昆山璟赫机电工程有限公司 A metal quenching heat treatment system
CN113278772A (en) * 2021-07-26 2021-08-20 南通恒信精工机械有限公司 Quenching device for heat treatment production of mechanical parts

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109371210A (en) * 2018-12-25 2019-02-22 昆山璟赫机电工程有限公司 A metal quenching heat treatment system
CN113278772A (en) * 2021-07-26 2021-08-20 南通恒信精工机械有限公司 Quenching device for heat treatment production of mechanical parts
CN113278772B (en) * 2021-07-26 2021-09-21 南通恒信精工机械有限公司 Quenching device for heat treatment production of mechanical parts

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Address after: Building No. 7, No. 289 Taji Road, Bacheng Town, Kunshan City, Suzhou City, Jiangsu Province, China

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