CN209288059U - A one-time multi-angle stamping structure of a metal stamping die - Google Patents
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Abstract
本实用新型公开了一种五金冲压模具一次性多角度冲压结构,包括上模座及下模座,上模座及下模座之间的距离等于材料的厚度,所述上模座的底端连接有上垫板,上垫板的底端安装有上夹板,上夹板的底端设有若干凹槽,上夹板在凹槽处镶嵌有上模零件、上模冲头和上模斜契,上夹板的底端安装有脱料板,脱料板的底端连接有压料块和上模内限位柱,且脱料板和压料块均设有通孔,脱料板和压料块在通孔处与上模冲头滑动连接,脱料板设有型腔,脱料板在型腔处镶嵌有行程块、脱料垫块和脱料夹块。相比较现有装置而言,本实用新型降低了模具的成本及设备投入成本,缩减了模具完成时间,保证产品的稳定性及冲压的品质,同时减少人力物力,提高了产品的量产性。
The utility model discloses a one-time multi-angle stamping structure of a metal stamping die, which comprises an upper mold base and a lower mold base, the distance between the upper mold base and the lower mold base is equal to the thickness of the material, and the bottom end of the upper mold base The upper backing plate is connected, and the upper splint is installed at the bottom of the upper backing plate. There are several grooves at the bottom of the upper splint. The bottom end of the upper splint is equipped with a stripping plate, and the bottom end of the stripping plate is connected with a pressing block and a limit column in the upper mold, and the stripping plate and the pressing block are provided with through holes, and the stripping plate and the pressing block The block is slidably connected with the upper die punch at the through hole, and the stripping plate is provided with a cavity, and the stripping plate is inlaid with a stroke block, a stripping cushion block and a stripping clamp block at the cavity. Compared with the existing device, the utility model reduces the mold cost and equipment input cost, shortens the mold completion time, ensures product stability and stamping quality, reduces manpower and material resources, and improves product mass production.
Description
技术领域technical field
本实用新型涉及冲压模具技术领域,尤其涉及一种五金冲压模具一次性多角度冲压结构。The utility model relates to the technical field of stamping dies, in particular to a one-time multi-angle stamping structure of a metal stamping die.
背景技术Background technique
目前绝大部分公司对于产品上有多种角度的圆孔,方孔特征,在模具设计制造时:1.采用产品摆斜成垂直于90度的方式进行冲压;2.采用多次斜冲的方式进行冲压。At present, most companies have the characteristics of round holes and square holes with various angles on the product. When designing and manufacturing the mold: 1. Use the product to be tilted to be perpendicular to 90 degrees for stamping; 2. Use multiple oblique punches stamping in a manner.
虽然以上两种设计方式可以完成产品特征需求,但存在以下问题:(1)结构限制只能完成冲压一个方向的角度特征(2)多角度多次冲压,产品特征一致性差,客户的品质无法保证(3)效率低,量产性差,无法进行大批量生产,产品报废率及其高,(4)多次冲压,人工成本高,模具成本高。为此我们提出一种五金冲压模具一次性多角度冲压结构。Although the above two design methods can meet the product feature requirements, there are the following problems: (1) structural limitations can only complete the stamping angle features in one direction (2) multi-angle multiple stamping, the product feature consistency is poor, and the quality of customers cannot be guaranteed (3) Low efficiency, poor mass production, unable to carry out mass production, high product scrap rate, (4) Multiple stamping, high labor cost, high mold cost. For this reason, we propose a one-time multi-angle stamping structure of a metal stamping die.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在冲压角度单一、多角度冲压时产品一致性差、生产效率低以及成本高的缺点,而提出的一种五金冲压模具一次性多角度冲压结构。The purpose of this utility model is to solve the shortcomings of single stamping angle, poor product consistency, low production efficiency and high cost in multi-angle stamping in the prior art, and propose a one-time multi-angle stamping structure for metal stamping dies.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种五金冲压模具一次性多角度冲压结构,包括上模座及下模座,上模座及下模座之间的距离等于材料的厚度,所述上模座的底端连接有上垫板,上垫板的底端安装有上夹板,上夹板的底端设有若干凹槽,上夹板在凹槽处镶嵌有上模零件、上模冲头和上模斜契,上夹板的底端安装有脱料板,脱料板的底端连接有压料块和上模内限位柱,且脱料板和压料块均设有通孔,脱料板和压料块在通孔处与上模冲头滑动连接,脱料板设有型腔,脱料板在型腔处镶嵌有行程块、脱料垫块和脱料夹块,脱料夹块与压料块之间分别设有斜冲头及第一复位弹簧,下模座的顶端设有下模板,下模板的顶端分别设有下模零件A、下模零件B、下模零件I、内导套和下模内限位柱,下模内限位柱位于上模内限位柱的正下方。A one-time multi-angle stamping structure of a metal stamping die, including an upper mold base and a lower mold base, the distance between the upper mold base and the lower mold base is equal to the thickness of the material, and the bottom end of the upper mold base is connected with an upper backing plate , the bottom of the upper backing plate is equipped with an upper splint, and the bottom of the upper splint is provided with several grooves, and the upper splint is inlaid with upper die parts, upper die punches and upper die bevels at the grooves, and the bottom of the upper splint A stripper plate is installed, and the bottom end of the stripper plate is connected with a pressing block and a limit column in the upper mold, and the stripping plate and the pressing block are provided with through holes, and the stripping plate and the pressing block are at the through hole It is slidingly connected with the punch of the upper die. The stripper plate is provided with a cavity. There is an oblique punch and a first return spring, and the top of the lower mold base is provided with a lower template, and the top of the lower template is respectively provided with a lower mold part A, a lower mold part B, a lower mold part I, an inner guide sleeve and an inner limit of the lower mold. Position post, the limit post in the lower mold is located directly below the limit post in the upper die.
优选的,所述下模零件I的顶端固定安装有下模零件H ,下模零件H 的斜面呈度,下模零件H 的顶端和斜面分别设有下模零件C、下模零件D、下模零件E 、下模零件F和下模零件G,下模零件D、下模零件E 和下模零件F的顶端设有下模冲头、第二等高套、第二复位弹簧和第二脱料弹簧,下模零件A和下模零件C的顶端均设有产品。Preferably, the top of the lower mold part I is fixedly equipped with a lower mold part H, the inclined plane of the lower mold part H is 10 degrees, and the top and the inclined surface of the lower mold part H are respectively provided with a lower mold part C, a lower mold part D, a lower mold part The die part E, the lower die part F and the lower die part G, the top of the lower die part D, the lower die part E and the lower die part F are provided with a lower die punch, a second contour sleeve, a second return spring and a second The stripping spring, the top of the lower die part A and the lower die part C are equipped with products.
优选的,所述上模座的底端分别固定安装有内导柱和上模外限位柱,内导套位于内导柱的正下方,且内导柱的直径等于内导套的内径,上模外限位柱位于下模外限位柱的正上方。Preferably, the bottom end of the upper die holder is fixedly installed with an inner guide post and an outer limit post of the upper die respectively, the inner guide sleeve is located directly below the inner guide post, and the diameter of the inner guide post is equal to the inner diameter of the inner guide sleeve, The outer limit post of the upper die is located directly above the outer limit post of the lower die.
优选的,所述上模座的底端设有凹槽,上模座在凹槽处安装有第一脱料弹簧,第一脱料弹簧的底端与脱料板的顶端固定连接。Preferably, a groove is provided at the bottom of the upper mold base, and a first stripping spring is installed at the groove of the upper mold base, and the bottom end of the first stripping spring is fixedly connected with the top of the stripping plate.
优选的,所述上垫板的底端固定安装有第一等高套,第一等高套的底端与脱料板的顶端固定连接。Preferably, a first contour sleeve is fixedly installed on the bottom end of the upper backing plate, and the bottom end of the first contour sleeve is fixedly connected to the top end of the stripper plate.
本实用新型的有益效果为:The beneficial effects of the utility model are:
相比较现有装置而言,本实用新型降低了模具的成本及设备投入成本,缩减了模具完成时间,保证产品的稳定性及冲压的品质,同时减少人力物力,提高了产品的量产性。Compared with the existing device, the utility model reduces the mold cost and equipment input cost, shortens the mold completion time, ensures product stability and stamping quality, reduces manpower and material resources, and improves product mass production.
附图说明Description of drawings
图1为本实用新型提出的一种五金冲压模具一次性多角度冲压结构的开模状态结构示意图;Fig. 1 is a schematic diagram of the mold opening state structure of a metal stamping die disposable multi-angle stamping structure proposed by the utility model;
图2为本实用新型提出的一种五金冲压模具一次性多角度冲压结构的压料状态结构示意图;Fig. 2 is a schematic diagram of the pressing state structure of a one-time multi-angle stamping structure of a metal stamping die proposed by the utility model;
图3为本实用新型提出的一种五金冲压模具一次性多角度冲压结构的冲切状态结构示意图;Fig. 3 is a schematic diagram of the punching state structure of a one-time multi-angle stamping structure of a metal stamping die proposed by the utility model;
图4为本实用新型提出的一种五金冲压模具一次性多角度冲压结构的闭模状态结构示意图。Fig. 4 is a structural schematic diagram of a closed mold state of a one-time multi-angle stamping structure of a metal stamping die proposed by the utility model.
图中:上模座1、上垫板2、上夹板3、上模零件4、下模冲头5、上模斜契6、行程块7、脱料垫块8、脱料夹块9、斜冲头10、脱料板11、压料块12、第一脱料弹簧13、第一复位弹簧14、内导柱15、第一等高套16、上模外限位柱17、上模内限位柱18、下模零件A19、下模零件B20、下模零件C21、下模零件D22、下模零件E 23、下模零件F24、下模零件G25、下模零件H 26、下模零件I27、下模冲头28、下模板29、下模座30、内导套31、下模内限位柱32、下模外限位柱33、第二等高套34、第二复位弹簧35、第二脱料弹簧36、产品37。In the figure: upper die base 1, upper backing plate 2, upper splint 3, upper die parts 4, lower die punch 5, upper die bevel 6, stroke block 7, stripping cushion block 8, stripping clamp block 9, Inclined punch 10, stripping plate 11, pressing block 12, first stripping spring 13, first return spring 14, inner guide post 15, first contour sleeve 16, upper die outer limit post 17, upper die Inner limit column 18, lower mold part A19, lower mold part B20, lower mold part C21, lower mold part D22, lower mold part E 23, lower mold part F24, lower mold part G25, lower mold part H 26, lower mold Part I27, lower die punch 28, lower template 29, lower die seat 30, inner guide sleeve 31, lower die inner limit post 32, lower die outer limit post 33, second contour sleeve 34, second return spring 35, the second stripping spring 36, the product 37.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example.
参照图1-4,一种五金冲压模具一次性多角度冲压结构,包括上模座1及下模座30,上模座1及下模座30之间的距离等于材料的厚度,上模座1的底端连接有上垫板2,上垫板2的底端安装有上夹板3,上夹板3的底端设有若干凹槽,上夹板3在凹槽处镶嵌有上模零件4、上模冲头5和上模斜契6,上夹板3的底端安装有脱料板11,脱料板11的底端连接有压料块12和上模内限位柱18,且脱料板11和压料块12均设有通孔,脱料板11和压料块12在通孔处与上模冲头5滑动连接,脱料板11设有型腔,脱料板11在型腔处镶嵌有行程块7、脱料垫块8和脱料夹块9,脱料夹块9与压料块12之间分别设有斜冲头10及第一复位弹簧14,下模座30的顶端设有下模板29,下模板29的顶端分别设有下模零件A19、下模零件B20、下模零件I27、内导套31和下模内限位柱32,下模内限位柱32位于上模内限位柱18的正下方。Referring to Figures 1-4, a one-time multi-angle stamping structure of a metal stamping die includes an upper mold base 1 and a lower mold base 30, the distance between the upper mold base 1 and the lower mold base 30 is equal to the thickness of the material, and the upper mold base The bottom end of 1 is connected with an upper backing plate 2, and the bottom end of the upper backing plate 2 is equipped with an upper splint 3, and the bottom end of the upper splint 3 is provided with several grooves, and the upper splint 3 is inlaid with an upper mold part 4, The upper die punch 5 and the upper die bevel 6, the bottom end of the upper splint 3 is equipped with a stripping plate 11, and the bottom end of the stripping plate 11 is connected with a pressing block 12 and an inner limit column 18 of the upper die, and the stripping The plate 11 and the pressing block 12 are all provided with through holes, and the stripping plate 11 and the pressing block 12 are slidably connected with the upper die punch 5 at the through holes, the stripping plate 11 is provided with a cavity, and the stripping plate 11 is in the mold The cavity is inlaid with a stroke block 7, a stripping pad 8 and a stripping clamp 9, and an inclined punch 10 and a first return spring 14 are respectively arranged between the stripping clamp 9 and the pressing block 12, and the lower mold base 30 The top of the lower template 29 is provided with a lower template 29, and the top of the lower template 29 is respectively provided with a lower mold part A19, a lower mold part B20, a lower mold part I27, an inner guide sleeve 31 and a lower mold inner limit column 32, and an inner limit column of the lower mold 32 is located directly below the limit post 18 in the upper die.
所述下模零件I27的顶端固定安装有下模零件H 26,下模零件H 26的斜面呈45度,下模零件H 26的顶端和斜面分别设有下模零件C21、下模零件D22、下模零件E 23、下模零件F24和下模零件G25,下模零件D22、下模零件E 23和下模零件F24的顶端设有下模冲头28、第二等高套34、第二复位弹簧35和第二脱料弹簧36,下模零件A19和下模零件C21的顶端均设有产品37,上模座1的底端分别固定安装有内导柱15和上模外限位柱17,内导套31位于内导柱15的正下方,且内导柱15的直径等于内导套31的内径,上模外限位柱17位于下模外限位柱33的正上方,上模座1的底端设有凹槽,上模座1在凹槽处安装有第一脱料弹簧13,第一脱料弹簧13的底端与脱料板11的顶端固定连接,上垫板2的底端固定安装有第一等高套16,第一等高套16的底端与脱料板11的顶端固定连接。The top of the lower mold part I27 is fixedly equipped with a lower mold part H 26, the slope of the lower mold part H 26 is 45 degrees, and the top and slope of the lower mold part H 26 are respectively provided with a lower mold part C21, a lower mold part D22, Lower die part E 23, lower die part F24 and lower die part G25, the top of lower die part D22, lower die part E 23 and lower die part F24 are provided with lower die punch 28, the second contour cover 34, the second Back-moving spring 35 and second stripping spring 36, the top of lower die part A19 and lower die part C21 are provided with product 37, and the bottom of upper die base 1 is fixedly installed with inner guide post 15 and upper die outer limit post respectively 17. The inner guide sleeve 31 is located directly below the inner guide post 15, and the diameter of the inner guide post 15 is equal to the inner diameter of the inner guide sleeve 31. The upper mold outer limit post 17 is located directly above the lower die outer limit post 33. The bottom of the mold base 1 is provided with a groove, and the upper mold base 1 is equipped with a first stripping spring 13 at the groove, the bottom of the first stripping spring 13 is fixedly connected with the top of the stripping plate 11, and the upper backing plate The bottom end of 2 is fixedly equipped with the first contour cover 16, and the bottom end of the first contour cover 16 is fixedly connected with the top of the stripping plate 11.
工作流程:上模下行时,压料块12压住材料后,驱动上模冲头5进行90度整方向方孔冲压。驱动上模零件4下行至接触脱料垫块8;脱料垫块8与脱料夹块9,依照脱料板11型腔内的斜面轨迹,斜向动作,斜冲头10进行15.5度圆孔冲压。同时驱动上模斜契6,开始与下模零件F 24接触,通过下模零件H 26的斜面轨迹,下模零件E 23侧面压住材料,下模零件D 22与下模冲头28进行45度圆孔冲压。Working process: when the upper die moves downwards, after the pressing block 12 presses the material, it drives the punch 5 of the upper die to punch a square hole in a 90-degree direction. Drive the upper mold part 4 down to contact the stripping pad 8; the stripping pad 8 and the stripping clamp 9 move obliquely according to the slope track in the cavity of the stripping plate 11, and the oblique punch 10 makes a 15.5-degree circle Hole stamping. Simultaneously drive the upper mold slope 6, start to contact with the lower mold part F 24, through the slope track of the lower mold part H 26, the side of the lower mold part E 23 presses the material, the lower mold part D 22 and the lower mold punch 28 carry out 45 punching round holes.
脱料板11内加工斜面轨迹15.5度,同样脱料垫块8及脱料夹块9外形侧面和内孔同时加工成15.5度的斜面;所述上夹板3与脱料板11之间装有第一脱料弹簧13,进行产品压料及出模脱料;上模座1、上垫板2、上夹板3、内装第一脱料弹簧13,顶到脱料板11上,进行压料与脱料。The inside of the stripping plate 11 is processed with a slope track of 15.5 degrees, and the profile side and inner hole of the stripping pad 8 and the stripping clamp 9 are simultaneously processed into a 15.5-degree slope; between the upper splint 3 and the stripping plate 11 The first stripping spring 13 is used for product pressing and mold stripping; the upper mold base 1, the upper backing plate 2, the upper splint 3, and the first stripping spring 13 are installed on the stripping plate 11 for pressing and pressing. Stripping.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. The equivalent replacement or change of the new technical solution and the concept of the utility model shall be covered by the protection scope of the utility model.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111922204A (en) * | 2020-07-16 | 2020-11-13 | 潘卓远 | High-speed cold stamping isostress design die |
| CN114850306A (en) * | 2022-05-05 | 2022-08-05 | 江西顾特乐精藏科技有限公司 | Improved punching device and processing method thereof |
| CN115229013A (en) * | 2022-08-18 | 2022-10-25 | 张家港市旭骏机械部件有限公司 | A stamping and forming device for an automobile chassis anti-collision beam |
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2018
- 2018-10-09 CN CN201821634066.6U patent/CN209288059U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111922204A (en) * | 2020-07-16 | 2020-11-13 | 潘卓远 | High-speed cold stamping isostress design die |
| CN114850306A (en) * | 2022-05-05 | 2022-08-05 | 江西顾特乐精藏科技有限公司 | Improved punching device and processing method thereof |
| CN115229013A (en) * | 2022-08-18 | 2022-10-25 | 张家港市旭骏机械部件有限公司 | A stamping and forming device for an automobile chassis anti-collision beam |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: No. 2, Phase II, Fenghua Industrial Park, No. 80 Ninth Street, Tanggu District Development Zone, Tianjin, with a budget of 300000 RMB Patentee after: Jin Shunchi (Tianjin) Automotive Parts Co.,Ltd. Country or region after: China Address before: No. 2, Phase II, Fenghua Industrial Park, No. 80 Ninth Street, Tanggu District Development Zone, Tianjin, with a budget of 300000 RMB Patentee before: TIANJIN DEVELOPMENT ZONE JINGRUI PRECISION MOULD Co.,Ltd. Country or region before: China |