CN209270883U - A kind of sodium vanadate Continuous Cooling Crystallization equipment - Google Patents
A kind of sodium vanadate Continuous Cooling Crystallization equipment Download PDFInfo
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- CN209270883U CN209270883U CN201821187897.3U CN201821187897U CN209270883U CN 209270883 U CN209270883 U CN 209270883U CN 201821187897 U CN201821187897 U CN 201821187897U CN 209270883 U CN209270883 U CN 209270883U
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- crystallizer
- pipeline
- heat exchanger
- pump
- forecooler
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- CMZUMMUJMWNLFH-UHFFFAOYSA-N sodium metavanadate Chemical compound [Na+].[O-][V](=O)=O CMZUMMUJMWNLFH-UHFFFAOYSA-N 0.000 title claims abstract description 23
- 229910000166 zirconium phosphate Inorganic materials 0.000 title claims abstract description 23
- 238000001816 cooling Methods 0.000 title claims abstract description 22
- 238000002425 crystallisation Methods 0.000 title claims abstract description 20
- 230000008025 crystallization Effects 0.000 title claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 21
- 239000002562 thickening agent Substances 0.000 claims abstract description 20
- 239000012452 mother liquor Substances 0.000 claims abstract description 13
- 239000000203 mixture Substances 0.000 claims abstract description 4
- 238000007599 discharging Methods 0.000 claims description 22
- 239000000498 cooling water Substances 0.000 claims description 9
- 238000002360 preparation method Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 6
- 239000013078 crystal Substances 0.000 description 25
- 229910052720 vanadium Inorganic materials 0.000 description 11
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 11
- 239000007787 solid Substances 0.000 description 7
- 239000007788 liquid Substances 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- 239000002245 particle Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 238000000926 separation method Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000010899 nucleation Methods 0.000 description 2
- 230000006911 nucleation Effects 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- WQEVDHBJGNOKKO-UHFFFAOYSA-K vanadic acid Chemical compound O[V](O)(O)=O WQEVDHBJGNOKKO-UHFFFAOYSA-K 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910000967 As alloy Inorganic materials 0.000 description 1
- 229910001069 Ti alloy Inorganic materials 0.000 description 1
- 230000004308 accommodation Effects 0.000 description 1
- 230000001464 adherent effect Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000005243 fluidization Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000009856 non-ferrous metallurgy Methods 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000006228 supernatant Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- Inorganic Compounds Of Heavy Metals (AREA)
Abstract
The utility model relates to a kind of sodium vanadate Continuous Cooling Crystallization equipment, equipment includes feed pump, forecooler, crystallizer, heat exchanger, thickener and centrifugal separating device；Crystallizer and heat exchanger pass through pipeline and circulating pump composition circulation, feed pump is set on the feed pipe before forecooler, and forecooler accesses the circulation by pipeline, which accesses thickener by pipeline from crystallizer, centrifugal separating device is accessed by pipeline again, accesses mother liquor tank finally by pipeline.The utility model uses Continuous Cooling Crystallization method, has stable input and output material and cooling process, and reduce cost of labor, can effectively improve production efficiency.
Description
Technical field
The utility model relates to a kind of industrialized production sodium vanadate crystallization processes devices, and in particular to a kind of sodium vanadate is continuous
Cooling crystallizing equipment.
Background technique
Vanadium is a kind of important strategy metal, has extensive purposes in steel, nonferrous metallurgy and chemical industry department.Generation at present
In boundary there are about 90% vanadium be used for steel industry, remaining 10% be used for titanium alloy, vanadium cell, fine chemistry industry, catalyst, ceramics, light
The production fields such as electricity.In steel industry, vanadium is mainly used as alloy addition to improve rigid intensity, toughness, ductility and heat-resisting
The performances such as property.
Using the vanadium in sub-molten salt method high efficiency extraction vanadium slag mine, a conversion ratio of vanadium is made to reach 95% or more, but resulting
Lye containing vanadium contains many substances, is one of the most effectual way for extracting vanadium in lye containing vanadium using crystallisation, and crystallized
Journey condition is easily controllable, and crystallization temperature is low, and environmental pollution is small, and product purity height is, it can be achieved that continuous industrial production.Currently,
Country facilities mostly use stirring pot type crystallizer, so that material is cooled down by outer jacketed and inner coil pipe, but the device has several masters
Want defect: separate unit treating capacity is small, and crystal size is uneven, and each batch poor product quality is anisotropic big；Crystallizer heat exchange is uneven, in device
It exchanges heat on wall and coil pipe very fast, but is easy scale effect heat exchange rate on wall, coil pipe, heat-exchange time lengthens significantly；Stirring
Pot type crystallizer belongs to periodic crystallisation device, and manual operation intensity is big etc..
Summary of the invention
The purpose of the utility model is to provide a kind of sodium vanadate Continuous Cooling Crystallization equipment, which may be implemented to industrialize
Continuous production, high degree of automation, occupied area is small, and cost of labor is low, obtained sodium vanadate crystal product epigranular, quality
Good, yield height.
The technology employed by the present utility model is
A kind of sodium vanadate Continuous Cooling Crystallization equipment, it is characterised in that:
The equipment includes feed pump, forecooler, circulating pump, crystallizer, heat exchanger, thickener and centrifugal separating device；
Crystallizer and heat exchanger are recycled by pipeline and circulating pump composition, and charging is arranged on the feed pipe before forecooler
Pump, forecooler accesses the circulation by pipeline, the circulation from crystallizer by pipeline access thickener, then by pipeline access from
Heart separator accesses mother liquor tank finally by pipeline.
Heat exchanger is fixed tube-sheet exchanger, vertical placement, is arranged in parallel two groups, and a preparation and a use is respectively connected with circulation
Pump；
Cooling water goes out from heat exchanger lower part into, top, and cooling water and material are at counterflow heat exchange.
It is provided with discharging pump on pipeline after crystallizer, thickener and mother liquor tank, respectively crystallizer discharging pump, thick
Thick device discharging pump and mother liquor tank discharging pump.
Crystallizer pattern is Oslo type, which is cylindrical shape, and centre is coniform for what is shunk, and lowest part is
Downspout is arranged in spherical shape, crystallizer inside.
Forecooler is spiral heat exchanger.
The utility model has the advantage that
1, material liquid initially enters forecooler cooling, and the temperature difference of heat exchanger tube pass and shell side can be effectively reduced, prevent crystalline substance
Body outburst nucleation blocking heat exchanger heat-exchanging tube.
2, heat exchanger uses vertical placement, a preparation and a use.Vertical heat exchanger can reduce crystal grain inside heat exchanger tube
Residence time prevents plugging, and in the case where one, heat exchanger blocking, switching uses other one, guarantees production serialization.
3, circulating pump type is horizontal axial-flow pump, and the type impeller of pump acts on crystal grain breakage small, guarantee crystal
Grain is complete, can obtain bulky grain crystal.Circulating pump makes solution forced circulation, also makes crystal particle diameter uniform.Circulating pump band frequency converter,
Internal circulating load can be adjusted by way of adjusting the frequency of pump.
4, crystallizer uses Oslo pattern, and crystallizer is small to the destruction of crystal in this way without stirring, can guarantee that crystal is being tied
Stabilization is grown up in brilliant device, guarantees biggish crystal grain.
5, crystallizer top direct tube section is equipped with overflow port, and overflow port is connect with mother liquor tank, keeps solid content in crystallizer low
Supernatant overflow is gone out, and solid content in crystallizer is controlled.
Detailed description of the invention
Fig. 1 is sodium vanadate Continuous Cooling Crystallization complexes process flow chart；
Fig. 2 is sodium vanadate mold structure schematic diagram；
In figure, 1- feed pump；2- forecooler；3- circulating pump；4- crystallizer；5- heat exchanger；6- thickener；7- centrifuge separation
Device；8- mother liquor tank；9- crystallizer discharging pump；10- thickener discharging pump；11- mother liquor tank discharging pump.
Specific embodiment
The utility model is described in detail With reference to embodiment.
The utility model relates to sodium vanadate Continuous Cooling Crystallization equipment, for extracting vanadium from slag, belong to domestic initiation,
The equipment includes feed pump 1, forecooler 2, crystallizer 4, heat exchanger 5, thickener 6 and centrifugal separating device 7；4 He of crystallizer
Heat exchanger 5 is recycled by pipeline and the composition of circulating pump 3, and feed pump 1 is arranged on the feed pipe before forecooler 2, and forecooler 2 is logical
Piping accesses the circulation, which accesses thickener 6 by pipeline from crystallizer 4, then accesses centrifuge separation dress by pipeline
7 are set, accesses mother liquor tank 8 finally by pipeline.Discharging is provided on pipeline after crystallizer 4, thickener 6 and mother liquor tank 8
Pump, respectively crystallizer discharging pump 9, thickener discharging pump 10 and mother liquor tank discharging pump 12.
It is connected between crystallizer 4 and heat exchanger 5, heat exchanger 5 and circulating pump 3, circulating pump 3 and crystallizer 4 by pipeline, this
A little connecting pipes are referred to as circulating line, and material liquid first passes through the pre-cooling of forecooler 2, then enters back into circulating line.Crystallizer 4 discharges
Mouth and crystallizer discharging pump 8, crystallizer discharging pump 8 and thickener 6, thickener 6 and thickener discharging pump 9, thickener discharging pump 9
It is connect between centrifugal separation equipment 7 by pipeline, referred to as discharge pipe.
Heat exchanger 5 is fixed tube-sheet exchanger, and vertical placement is arranged in parallel two groups, and a preparation and a use is respectively connected with circulation
Pump 3；Cooling water goes out from 5 lower part of heat exchanger into, top, and cooling water and material are at counterflow heat exchange.Fixed tube-sheet exchanger is one
Kind is widely used in the common apparatus of the industries such as chemical industry, medicine, metallurgy, mainly has manufacture to be easy, production cost is low, cleaning side
Just, adaptable, the advantages that treating capacity is big.
According to crystal property, it is Oslo type that the utility model, which chooses 4 pattern of crystallizer, which is cylinder
Shape, centre is coniform for what is shunk, and lowest part is spherical shape, and downspout is arranged inside crystallizer 4.The design can improve crystallization
Flow of Goods and Materials state in device, is not easy to form dead zone；Appropriate to increase internal circulating load, crystal grain suspends in feed liquid, is in fluidization,
Can be adherent to avoid crystal, guarantee that product granularity is uniform.
Forecooler 2 is spiral heat exchanger, is mainly pre-chilled to high-temperature feeding, prevents high-temperature feeding from leading to crystallizer
4 temperature unstabilitys；Spiral heat exchanger runner is generally cross-section rectangle, and flow dead zone, heat exchange is not present in fluid in channel
Coefficient is big, and solid particle is not easy to plug runner, cooling water and thermal material counterflow heat exchange, good effect of heat exchange.
Based on above equipment, the production method of sodium vanadate Continuous Cooling Crystallization is realized by following steps:
Material liquid first passes through forecooler 2 by feed pump 1 and is pre-chilled, subsequently into the circulation pipe between circulating pump 3 and crystallizer 4
Road, circulating pump 3 recycle material between crystallizer 4 and heat exchanger 5, and heat exchanger 5 keeps recycle stock temperature constant；
The cooling of crystallizer 4 obtains sodium vanadate magma, and magma is pumped into thickener 6 and cached by crystallizer discharging pump 8, stiff
Magma input centrifugal separating device 7 carries out separation of solid and liquid operation in device 6.
Inlet amount is 20-30m3/ h, charging sodium vanadate mass concentration are 2%-5%, and temperature is 55-65 DEG C.Internal circulating load with into
The mass ratio of doses should be depending on the difference of the crystal grain partial size of sodium vanadate in material, and ratio should be selected in 50-200:
1, target product granularity requirements are grown to guarantee crystalline particle.Load is identical as inlet amount, keeps 4 inside liquid of crystallizer
Position is stablized, and drop temperature is 35-42 DEG C, solid content 3-15%, residence time 4-10h.
Cooling water and material carry out forced heat-exchanging in heat exchanger 5, and 25-35 DEG C of cold in-water temperature, temperature of charge 35-42
℃.2 70-80 DEG C of thermal material inlet temperature of forecooler.
Forecooler 2 shown in figure one is spiral heat exchanger, cooling water and the thermal material counterflow heat exchange in heat exchanger.It is this kind of
Type heat exchanger good heat-transfer, heat transfer efficiency is high, flow dead zone is not present in channel, equipment is strong from knot ability, and Non-fibrous is miscellaneous
Object is difficult to retain, small accommodation area, it can accurately control material outlet temperature, prevents material that crystalline substance is precipitated in forecooler
Body particle.Forecooler reduces the temperature of thermal material, can reduce the temperature difference of the cold and hot material of shell-and-tube heat exchanger, prevent temperature difference mistake
Greatly, crystal outburst nucleation.
The utility model crystallizer 4 be Oslo pattern crystallizer, due to vanadic acid sodium crystal be it is needle-shaped, solution is disturbed there are larger
Dynamic, crystal grain is easily broken.If crystallizer uses the DTB pattern with agitating device, crystal fracture rate is big, crystal
Grain is not easy to grow up.Oslo type crystallizer is stagewise crystallizer, and using circulating pump forced circulation, outer cooler is cooling, crystal
Grain can stablize growth, the big product of available particle in crystallizer.
Crystallizer top is cylindrical shape, and middle part is pyramidal structure, and lower part is hemispherical.Crystal grain be generally present under
Portion, crystal size gradually becomes smaller from the bottom up, and discharge port is generally located on cone section, and three discharge ports are equidistantly arranged, discharge port
There are certain angles to prevent discharging blockage with level.Since in vertical direction, crystal size is different, therefore open according to demand not
Same discharge port obtains the crystal of variable grain size.
Embodiment 1:
This example demonstrates a kind of methods of Continuous Cooling Crystallization production vanadic acid sodium crystal.
75 DEG C of material temperature, sodium vanadate mass fraction 3.45%, alkali content 21.55g/L, raw material first pass through forecooler drop
Temperature is cooled to 56 DEG C, subsequently into circulating line with heat exchanger, is cooled to 42 DEG C of maintenance temperature and is stablized.Forecooler, heat exchange
Device is kept for 5-15 DEG C of temperature difference of heat exchanger, inlet amount 22m with 30 DEG C of cold in-water temperature3/ h, internal circulating load are 50 times of inlet amount,
After cooling cycle 4-5h, solid content, the discharging when sodium vanadate mass fraction of solids reaches 3.25% is measured by sampling in sample tap.It keeps
Continuous feeding and discharging maintains sodium vanadate crystallizer to pass in and out material balance.
The content of the utility model is not limited to cited by embodiment, and those of ordinary skill in the art are practical new by reading this
Type specification and to any equivalent transformation that technical solutions of the utility model are taken, be the claim institute of the utility model
Cover.
Claims (5)
1. a kind of sodium vanadate Continuous Cooling Crystallization equipment, it is characterised in that:
The equipment include feed pump (1), forecooler (2), circulating pump (3), crystallizer (4), heat exchanger (5), thickener (6) and
Centrifugal separating device (7)；
Crystallizer (4) and heat exchanger (5) are recycled by pipeline and circulating pump (3) composition, on the feed pipe before forecooler (2)
It is arranged feed pump (1), forecooler (2) accesses the circulation by pipeline, which accesses thickener by pipeline from crystallizer (4)
(6), centrifugal separating device (7) then by pipeline are accessed, access mother liquor tank (8) finally by pipeline.
2. a kind of sodium vanadate Continuous Cooling Crystallization equipment according to claim 1, it is characterised in that:
Heat exchanger (5) is fixed tube-sheet exchanger, and vertical placement is arranged in parallel two groups, and a preparation and a use is respectively connected with circulating pump
(3)；
Cooling water goes out from heat exchanger (5) lower part into, top, and cooling water and material are at counterflow heat exchange.
3. a kind of sodium vanadate Continuous Cooling Crystallization equipment according to claim 1, it is characterised in that:
Discharging pump is provided on pipeline after crystallizer (4), thickener (6) and mother liquor tank (8), respectively crystallizer discharges
Pump (9), thickener discharging pump (10) and mother liquor tank discharging pump (12).
4. a kind of sodium vanadate Continuous Cooling Crystallization equipment according to claim 1, it is characterised in that:
Crystallizer (4) pattern is Oslo type, which is cylindrical shape, and centre is coniform for what is shunk, and lowest part is
Spherical shape, crystallizer (4) is internal to be arranged downspout.
5. a kind of sodium vanadate Continuous Cooling Crystallization equipment according to claim 1, it is characterised in that:
Forecooler (2) is spiral heat exchanger.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821187897.3U CN209270883U (en) | 2018-07-26 | 2018-07-26 | A kind of sodium vanadate Continuous Cooling Crystallization equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821187897.3U CN209270883U (en) | 2018-07-26 | 2018-07-26 | A kind of sodium vanadate Continuous Cooling Crystallization equipment |
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| Publication Number | Publication Date |
|---|---|
| CN209270883U true CN209270883U (en) | 2019-08-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201821187897.3U Active CN209270883U (en) | 2018-07-26 | 2018-07-26 | A kind of sodium vanadate Continuous Cooling Crystallization equipment |
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| CN (1) | CN209270883U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108905265A (en) * | 2018-07-26 | 2018-11-30 | 西安航天华威化工生物工程有限公司 | Sodium vanadate Continuous Cooling Crystallization equipment and its production method |
| CN113476885A (en) * | 2021-07-08 | 2021-10-08 | 斯瑞尔环境科技股份有限公司 | Method for continuously producing iron salt crystals |
-
2018
- 2018-07-26 CN CN201821187897.3U patent/CN209270883U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108905265A (en) * | 2018-07-26 | 2018-11-30 | 西安航天华威化工生物工程有限公司 | Sodium vanadate Continuous Cooling Crystallization equipment and its production method |
| CN113476885A (en) * | 2021-07-08 | 2021-10-08 | 斯瑞尔环境科技股份有限公司 | Method for continuously producing iron salt crystals |
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