CN209261907U - A kind of Centrifugal Fan Impeller collector with bionical broached-tooth design - Google Patents

A kind of Centrifugal Fan Impeller collector with bionical broached-tooth design Download PDF

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Publication number
CN209261907U
CN209261907U CN201821649030.5U CN201821649030U CN209261907U CN 209261907 U CN209261907 U CN 209261907U CN 201821649030 U CN201821649030 U CN 201821649030U CN 209261907 U CN209261907 U CN 209261907U
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collector
centrifugal fan
impeller
fan impeller
sawtooth structure
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CN201821649030.5U
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朱国俊
薄晓宇
吴亚军
冯建军
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Xi'an University of Technology
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Xi'an University of Technology
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Abstract

The utility model discloses a kind of Centrifugal Fan Impeller collector with bionical broached-tooth design, including Centrifugal Fan Impeller, the entrance of the impeller upper cover of Centrifugal Fan Impeller is equipped with collector, and the outlet side of collector is equipped with laciniation.Laciniation is set on side by exporting in collector, effectively reduces the aerodynamic noise that gap location generates between collector bottom and impeller upper cover import, improves the aeroperformance of ventilation blower.

Description

一种具有仿生锯齿结构的离心通风机叶轮集流器A centrifugal fan impeller collector with bionic sawtooth structure

技术领域technical field

本实用新型属于机械设备技术领域,涉及一种具有仿生锯齿结构的离心通风机叶轮集流器。The utility model belongs to the technical field of mechanical equipment and relates to a centrifugal fan impeller collector with a bionic sawtooth structure.

背景技术Background technique

在通风机领域离心叶轮的进口通常会有集流器结构,其作用是保证气流能均匀地充满叶轮进口截面,降低流动损失。常规的集流器与叶轮上盖进口处因存在间隙而导致气体在此处产生高速间隙泄漏流,高速气流经过间隙时会产生噪声,降低通风机的静音性能。因此,集流器型线的优化,对于降低通风机流动损失、提高风能利用效率有着重要意义。In the fan field, the inlet of the centrifugal impeller usually has a collector structure, whose function is to ensure that the airflow can evenly fill the inlet section of the impeller and reduce the flow loss. There is a gap between the conventional collector and the inlet of the impeller upper cover, which causes the gas to generate a high-speed gap leakage flow here. When the high-speed air flow passes through the gap, noise will be generated, which will reduce the quiet performance of the fan. Therefore, the optimization of the collector profile is of great significance for reducing the flow loss of the fan and improving the efficiency of wind energy utilization.

实用新型内容Utility model content

本实用新型的目的是提供一种具有仿生锯齿结构的离心通风机叶轮集流器,通过在集流器出口边上增加锯齿形状,有效降低了集流器底部与叶轮上盖进口之间间隙处产生的气动噪声,并有效改善通风机的气动性能。The purpose of this utility model is to provide a centrifugal fan impeller collector with a bionic sawtooth structure. By adding a sawtooth shape to the outlet edge of the collector, the gap between the bottom of the collector and the inlet of the upper cover of the impeller is effectively reduced. Generated aerodynamic noise, and effectively improve the aerodynamic performance of the fan.

本实用新型所采用的技术方案是,一种具有仿生锯齿结构的离心通风机叶轮集流器,包括离心通风机叶轮,离心通风机叶轮的叶轮上盖的进口处设有集流器,集流器的出口边设有锯齿状结构。The technical solution adopted by the utility model is, a centrifugal fan impeller collector with a bionic sawtooth structure, including a centrifugal fan impeller, a collector is provided at the entrance of the impeller upper cover of the centrifugal fan impeller, and the current collector The outlet edge of the device is provided with a sawtooth structure.

本实用新型的特点还在于,The utility model is also characterized in that,

锯齿状结构为正三角形。The jagged structure is an equilateral triangle.

锯齿状结构的锯齿高为正三角形边长的倍。The sawtooth height of the sawtooth structure is equal to the side length of the equilateral triangle times.

集流器的出口边与叶轮上盖进口间的单边径向间隙为2mm~4mm。The unilateral radial gap between the outlet edge of the collector and the inlet of the upper cover of the impeller is 2 mm to 4 mm.

集流器的出口边插入叶轮上盖内的深度为0.03Din,其中,Din为叶轮进口直径。The depth at which the outlet side of the collector is inserted into the upper cover of the impeller is 0.03D in , where D in is the diameter of the impeller inlet.

锯齿状结构为正弦波形状。The sawtooth structure is in the shape of a sine wave.

本实用新型的有益效果如下:集流器在插入离心叶轮进口的底部为锯齿状,采用此仿生结构,提升离心通风机叶轮的效率,降低离心通风机的工作噪声,从而增强了离心通风机叶轮气动性能和运转稳定性。通过试验对比发现,采用本发明的集流器比采用常规的圆筒形集流器在最高效率点上效率上提高了5%。The beneficial effects of the utility model are as follows: the bottom of the current collector inserted into the inlet of the centrifugal fan is serrated, and the bionic structure is adopted to improve the efficiency of the impeller of the centrifugal fan and reduce the working noise of the centrifugal fan, thereby strengthening the impeller of the centrifugal fan Aerodynamic performance and running stability. Through test comparison, it is found that the efficiency of the highest efficiency point is increased by 5% when the current collector of the present invention is compared with the conventional cylindrical current collector.

附图说明Description of drawings

图1是本实用新型一种具有仿生锯齿结构的离心通风机叶轮集流器的结构示意图;Fig. 1 is a structural schematic diagram of a centrifugal fan impeller collector with a bionic sawtooth structure of the present invention;

图2是本实用新型一种具有仿生锯齿结构的离心通风机叶轮集流器中集流器与叶轮上盖安装在一起的剖视图;Fig. 2 is a cross-sectional view of a centrifugal fan impeller collector with a bionic sawtooth structure of the utility model in which the collector and the upper cover of the impeller are installed together;

图3是本实用新型一种具有仿生锯齿结构的离心通风机叶轮集流器中集流器的三维结构示意图;Fig. 3 is a three-dimensional structural schematic diagram of a current collector in a centrifugal fan impeller collector with a bionic sawtooth structure of the present invention;

图4是本实用新型一种具有仿生锯齿结构的离心通风机叶轮集流器中锯齿状结构的第一种实施例的结构示意图;Fig. 4 is a structural schematic diagram of a first embodiment of a sawtooth structure in a centrifugal fan impeller collector with a bionic sawtooth structure of the present invention;

图5是本实用新型一种具有仿生锯齿结构的离心通风机叶轮集流器中锯齿状结构的第二种实施例的结构示意图。Fig. 5 is a structural schematic diagram of a second embodiment of the sawtooth structure in the impeller collector of the centrifugal fan with the bionic sawtooth structure of the present invention.

图中,1.离心通风机叶轮,2.叶轮上盖,3.集流器,4.锯齿状结构。In the figure, 1. The centrifugal fan impeller, 2. The upper cover of the impeller, 3. The current collector, 4. The serrated structure.

具体实施方式Detailed ways

下面结合附图和具体实施方式对本实用新型进行详细说明。The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

本实用新型是一种具有仿生锯齿结构的离心通风机叶轮集流器,如图1~3所示,包括离心通风机叶轮1,离心通风机叶轮1的叶轮上盖2的进口处设有集流器3,集流器3的出口边设有锯齿状结构4。The utility model is a centrifugal fan impeller current collector with a bionic sawtooth structure, as shown in Fig. The current collector 3 is provided with a serrated structure 4 on the outlet side of the current collector 3 .

如图4所示,锯齿状结构4为正三角形,正三角形锯齿的高为h,边长为t,根据正三角形的几何关系,h的计算公式如下式(1)所示:As shown in Figure 4, the sawtooth structure 4 is a regular triangle, the height of the sawtooth of the regular triangle is h, and the side length is t. According to the geometric relationship of the regular triangle, the calculation formula of h is shown in the following formula (1):

正三角形齿的边长t可采用集流器3出口边的圆周长除以齿数N获得,齿数N对于离心通风机叶轮1外径小于300mm的小型离心式通风机可选取80~100,对于离心通风机叶轮1外径大于300mm的大型通风机取120~160。The side length t of the equilateral triangle teeth can be obtained by dividing the circumference of the outlet side of the current collector 3 by the number of teeth N. The number of teeth N can be selected from 80 to 100 for small centrifugal fans whose impeller 1 outer diameter is less than 300mm. Fan impeller 1 takes 120-160 for large fans whose outer diameter is greater than 300mm.

集流器3的出口边与叶轮上盖2进口间的单边径向间隙dt为2mm~4mm,尽量减少径向间隙的影响;The unilateral radial gap d t between the outlet edge of the collector 3 and the inlet of the impeller upper cover 2 is 2 mm to 4 mm, so as to minimize the influence of the radial gap;

集流器3的出口边插入叶轮上盖2内的深度h2为0.03Din,确保集流器3的仿生锯齿形尾部能有效降低间隙泄漏噪声。其中,Din为离心通风机叶轮1进口直径。The depth h 2 of the outlet edge of the collector 3 inserted into the upper cover 2 of the impeller is 0.03D in , which ensures that the bionic zigzag tail of the collector 3 can effectively reduce clearance leakage noise. Among them, D in is the diameter of the impeller 1 inlet of the centrifugal fan.

如图5所示,锯齿状结构4为正弦波形状。正弦形锯齿的振幅为s/2,波长为λ。正弦形锯齿s的数值取为集流器3插入叶轮上盖2内部轴向距离的50%~70%,正弦形齿的波长λ的计算公式可采用集流器3出口边的圆周长除以齿数N获得,齿数N对于离心通风机叶轮1外径小于300mm的小型离心式通风机可选取80~100,对于离心通风机叶轮1外径大于300mm的大型通风机取120~160。As shown in FIG. 5, the sawtooth structure 4 is in the shape of a sine wave. The amplitude of the sinusoidal sawtooth is s/2 and the wavelength is λ. The value of the sinusoidal sawtooth s is taken as 50% to 70% of the axial distance of the current collector 3 inserted into the upper cover 2 of the impeller, and the calculation formula for the wavelength λ of the sinusoidal tooth can be divided by the circumference of the outlet edge of the current collector 3 divided by The number of teeth N is obtained. The number of teeth N can be selected from 80 to 100 for a small centrifugal fan with an outer diameter of the impeller 1 of the centrifugal fan less than 300mm, and 120 to 160 for a large fan with an outer diameter of the impeller 1 of the centrifugal fan greater than 300mm.

本实用新型是一种具有仿生锯齿结构的离心通风机叶轮集流器,其特点是:合理设置集流器型线,实现了集流器与离心通风机叶轮内部型线的光滑过渡,离心通风机叶轮运转中集流器底部与叶轮上盖进口之间间隙处的气体泄漏显著减小,有效降低了进口处的流动损失;通过在集流器底部设置锯齿状结构,风机降噪效果显著,气动性能明显改善。The utility model is a centrifugal fan impeller current collector with a bionic sawtooth structure, which is characterized in that the profile line of the current collector is reasonably set, and the smooth transition between the current collector and the internal profile line of the impeller of the centrifugal fan is realized, and centrifugal ventilation During the operation of the turbine impeller, the gas leakage at the gap between the bottom of the collector and the inlet of the upper cover of the impeller is significantly reduced, effectively reducing the flow loss at the inlet; by setting the sawtooth structure at the bottom of the collector, the noise reduction effect of the fan is remarkable, The aerodynamic performance has been significantly improved.

Claims (6)

1.一种具有仿生锯齿结构的离心通风机叶轮集流器,其特征在于:包括离心通风机叶轮(1),离心通风机叶轮(1)的叶轮上盖(2)进口处设有集流器(3),集流器(3)的出口边设有锯齿状结构(4)。1. A centrifugal fan impeller collector with a bionic sawtooth structure, characterized in that it comprises a centrifugal fan impeller (1), and the impeller loam cake (2) inlet of the centrifugal fan impeller (1) is provided with a collector device (3), the outlet edge of the current collector (3) is provided with a serrated structure (4). 2.根据权利要求1所述的一种具有仿生锯齿结构的离心通风机叶轮集流器,其特征在于:所述锯齿状结构(4)为正三角形。2. A centrifugal fan impeller collector with bionic sawtooth structure according to claim 1, characterized in that: said sawtooth structure (4) is an equilateral triangle. 3.根据权利要求2所述的一种具有仿生锯齿结构的离心通风机叶轮集流器,其特征在于:所述锯齿状结构(4)的锯齿高为正三角形边长的倍。3. A centrifugal fan impeller collector with bionic sawtooth structure according to claim 2, characterized in that: the sawtooth height of the sawtooth structure (4) is equal to the side length of an equilateral triangle times. 4.根据权利要求1所述的一种具有仿生锯齿结构的离心通风机叶轮集流器,其特征在于:所述集流器(3)的出口边与叶轮上盖(2)进口间的单边径向间隙为2mm~4mm。4. A centrifugal fan impeller collector with a bionic sawtooth structure according to claim 1, characterized in that: a single gap between the outlet edge of the collector (3) and the inlet of the impeller upper cover (2) The side radial clearance is 2mm ~ 4mm. 5.根据权利要求1所述的一种具有仿生锯齿结构的离心通风机叶轮集流器,其特征在于:所述集流器(3)的出口边插入叶轮上盖(2)内的深度为0.03Din,其中,Din为叶轮进口直径。5. A centrifugal fan impeller collector with bionic sawtooth structure according to claim 1, characterized in that: the outlet edge of the collector (3) is inserted into the impeller upper cover (2) to a depth of 0.03D in , where D in is the impeller inlet diameter. 6.根据权利要求1所述的一种具有仿生锯齿结构的离心通风机叶轮集流器,其特征在于:所述锯齿状结构(4)为正弦波形状。6. A centrifugal fan impeller collector with bionic sawtooth structure according to claim 1, characterized in that: said sawtooth structure (4) is in the shape of a sine wave.
CN201821649030.5U 2018-10-11 2018-10-11 A kind of Centrifugal Fan Impeller collector with bionical broached-tooth design Expired - Fee Related CN209261907U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114909330A (en) * 2022-05-27 2022-08-16 珠海格力电器股份有限公司 Current collector, mixed flow fan and air duct machine
CN114922851A (en) * 2022-05-27 2022-08-19 珠海格力电器股份有限公司 Air duct machine with flow collecting piece
CN114962333A (en) * 2022-05-27 2022-08-30 珠海格力电器股份有限公司 Mixed flow fan and duct machine
CN121701509A (en) * 2026-02-12 2026-03-20 广东万和电气有限公司 Air inlet ring, fan and oil smoke pumping and exhausting equipment

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114909330A (en) * 2022-05-27 2022-08-16 珠海格力电器股份有限公司 Current collector, mixed flow fan and air duct machine
CN114922851A (en) * 2022-05-27 2022-08-19 珠海格力电器股份有限公司 Air duct machine with flow collecting piece
CN114962333A (en) * 2022-05-27 2022-08-30 珠海格力电器股份有限公司 Mixed flow fan and duct machine
CN121701509A (en) * 2026-02-12 2026-03-20 广东万和电气有限公司 Air inlet ring, fan and oil smoke pumping and exhausting equipment
CN121701509B (en) * 2026-02-12 2026-05-26 广东万和电气有限公司 Air inlet ring, fan and oil smoke pumping and exhausting equipment

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Granted publication date: 20190816