CN209261573U - A kind of shield multi-layer diamond composite sheet bite - Google Patents
A kind of shield multi-layer diamond composite sheet bite Download PDFInfo
- Publication number
- CN209261573U CN209261573U CN201821900960.3U CN201821900960U CN209261573U CN 209261573 U CN209261573 U CN 209261573U CN 201821900960 U CN201821900960 U CN 201821900960U CN 209261573 U CN209261573 U CN 209261573U
- Authority
- CN
- China
- Prior art keywords
- diamond
- combined cut
- layer
- components layer
- cut components
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
Links
- 239000010432 diamond Substances 0.000 title claims abstract description 64
- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 60
- 239000002131 composite material Substances 0.000 title claims abstract description 16
- 238000003466 welding Methods 0.000 claims abstract description 4
- 229910045601 alloy Inorganic materials 0.000 claims description 5
- 239000000956 alloy Substances 0.000 claims description 5
- 239000004575 stone Substances 0.000 claims description 4
- 150000001875 compounds Chemical class 0.000 claims description 2
- 239000011435 rock Substances 0.000 abstract description 15
- 238000010276 construction Methods 0.000 abstract description 12
- 239000000463 material Substances 0.000 description 3
- 230000035515 penetration Effects 0.000 description 3
- 229910001339 C alloy Inorganic materials 0.000 description 2
- 102000016938 Catalase Human genes 0.000 description 2
- 108010053835 Catalase Proteins 0.000 description 2
- 208000037656 Respiratory Sounds Diseases 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000009412 basement excavation Methods 0.000 description 2
- 230000001143 conditioned effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000010791 quenching Methods 0.000 description 2
- 230000000171 quenching effect Effects 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
Landscapes
- Excavating Of Shafts Or Tunnels (AREA)
Abstract
A kind of shield multi-layer diamond composite sheet bite improves construction speed to greatly improve cutting-tool's used life during middle ground consisting of hard rock shield-tunneling construction, reduces construction cost.Cutter head including cutter hub and welding thereon, cutter hub are removably mounted on hob holder.The cutter head is a cuboid, and top is symmetrical arranged diamond combined cut components layer laterally separately in its rotation axis two sides, and each diamond combined cut components layer includes multiple diamond combined cut structures.The rotation axis rises to cutter head lateral outer side, and the highest cutting position of diamond combined cut components layer successively reduces, and slagging channel up and down is arranged between adjacent two diamonds combined cut components layer.
Description
Technical field
The cutter that the utility model relates to use on shield-tunneling construction cutterhead, in particular to a kind of shield are multiple with multi-layer diamond
Close piece bite.
Background technique
During shield-tunneling construction, it is most important whether cutter head of shield machine cutter adapts to driving stratum.Under normal circumstances, exist
Tearing cutter and scraper are configured in soft rock strata on cutterhead, double-edged hobbing cutter and scraper are configured in general ground consisting of hard rock, hardness compared with
Cutterhead configuration single-blade hob and scraper in high lithostratigraphy.Mainly with single-blade or double-edged hobbing cutter attrition crushing in middle ground consisting of hard rock
Based on, cutting edge material is the medium carbon alloy steel of conditioned quenching, and edge hardness value is generally 56~58HRC.It is general single hobboing cutter
Cutter ring driving is between 300~500 meters using distance, and floating seal, lubricating oil and retaining ring will be replaced when replacing cutter ring.Cutter hub
And cutter bearing, using 3 times that distance is approximately that cutter ring uses distance, hobboing cutter consuming cost is higher.This, which just needs to explore new material, mentions
The ability of high cutter broken rock improves cutter and uses distance, reduces cutter consuming cost.
Utility model content
The technical problem to be solved by the utility model is to provide a kind of shield multi-layer diamond composite sheet bite, with
Cutting-tool's used life during ground consisting of hard rock shield-tunneling construction is greatlyd improve, construction speed is improved, reduces construction cost.
It is as follows that the utility model solves technical solution used by its technical problem:
A kind of shield of the utility model multi-layer diamond composite sheet bite, it is characterized in that: including cutter hub and welding
Cutter head thereon, cutter hub are removably mounted on hob holder；The cutter head is a cuboid, and top is in its rotation axis
Two sides are symmetrical arranged diamond combined cut components layer laterally separately, and each diamond combined cut components layer includes multiple gold
Hard rock combined cut component；The rotation axis rises to cutter head lateral outer side, and the highest of diamond combined cut components layer is cut
Position successively reduces, and slagging channel up and down is arranged between adjacent two diamonds combined cut components layer.
The utility model has the beneficial effects that using hard in the high diamond combined cut component cutting of hardness and wearability
Cutting-tool's used life can be greatly improved in rock stratum, reduce construction cost；Multiple diamond combined cut components layers are substantially to knife
Disk has carried out all standing, can effectively be cut all excavation faces, and the shield-tunneling construction progress of middle ground consisting of hard rock is greatly improved.
Detailed description of the invention
This specification includes following six width attached drawing:
Fig. 1 is that Fig. 1 is that existing single-blade hob cutter ring squeezes catalase schematic diagram；
Fig. 2 is a kind of main view of shield multi-layer diamond composite sheet bite of the utility model；
Fig. 3 is a kind of left view of shield multi-layer diamond composite sheet bite of the utility model；
Fig. 4 is the top view of cutter head in a kind of shield multi-layer diamond composite sheet bite of the utility model；
Fig. 5 is diamond combined cut component in a kind of shield multi-layer diamond composite sheet bite of the utility model
Main view；
Fig. 6 is a kind of working condition of shield multi-layer diamond composite sheet bite of the utility model with reference to figure.
Component and corresponding label be shown in figure: rock 10, squeeze crackle 11, hobboing cutter cutter ring 12, dregs 13, cutter hub 20,
Cutter head 30, diamond combined cut component 31, slagging channel 32, diamond chip 33, hard alloy cylindrical body 34.
Specific embodiment
The present invention will be further described with reference to the accompanying drawings and examples.
Referring to Fig.1, existing shield shield cutter arranges the wide 19.8mm of the general blade of single-blade hob, and adjacent edge spacing is
100mm.With the rotation of cutterhead, shield is pushed ahead with certain speed, and hobboing cutter cutter ring 3 is squeezed into rock with certain pile penetration
10, hobboing cutter blade periphery rock is squeezed by hobboing cutter cutter ring 12, is formed and is squeezed crackle 11, and then catalase is fallen.One hobboing cutter
Locus of tool edge line is using cutter head center as the center of circle, and hobboing cutter blade to cutter head center is radius, while using cutterhead pile penetration as screw pitch
Helix.Rock between hobboing cutter blade sword spacing is all attrition crushing.Since hobboing cutter cutting edge material is conditioned quenching
Medium carbon alloy steel, edge hardness value are generally 56~58HRC.General single hobboing cutter cutter ring is tunneled using distance is 300~500 meters
Between.It tunnels certain distance and replacement and repair is carried out to the associated components on cutter ring and hobboing cutter, consuming cost is larger.
Referring to Fig. 2, Fig. 3 and Fig. 4, a kind of shield multi-layer diamond composite sheet bite of the utility model includes cutter hub
20 cutter head 30 with welding thereon, cutter hub 20 are mountable on hob holder.The cutter head 30 be a cuboid, top in
Its rotation axis two sides is symmetrical arranged diamond combined cut components layer laterally separately, each diamond combined cut components layer
Include multiple diamond combined cut components 31.The rotation axis rises to 30 lateral outer side of cutter head, diamond combined cut structure
The highest cutting position of part layer successively successively decreases, and the deslagging being arranged between adjacent two diamonds combined cut components layer up and down is logical
Road 32.Referring to Fig. 5, the diamond combined cut component 31 is by hard alloy cylindrical body 34 and the diamond for being welded in its top
Piece 33 (hardness about 95HRC) is constituted, and the bottom end of hard alloy cylindrical body 34 and cutter head 30 weld, and axis is relative to cutter head 30
10 ° of rotation axis introversion.It, can be very big using ground consisting of hard rock in the high cutting of diamond combined cut component 31 of hardness and wearability
Cutting-tool's used life is improved, construction cost is reduced.Multiple diamond combined cut components layers cover entirely to cutterhead substantially
Lid, can effectively cut all excavation faces, greatly improve the shield-tunneling construction progress of middle ground consisting of hard rock.
Referring to Fig. 2, as preferred embodiment, the first diamond combined cut component is respectively arranged in the rotation axis two sides
Layer, the second diamond combined cut components layer and third diamond combined cut components layer, separately include 4,5,6 Buddha's warrior attendants
Stone combined cut component 31.The highest cutting position of the second diamond combined cut components layer is compound compared with the first diamond to be cut
The low 10mm of highest cutting position of components layer is cut, the highest cutting position of third diamond combined cut components layer is compared with the second Buddha's warrior attendant
The maximum depth of cut of the low 10mm of highest cutting position of stone combined cut components layer, third diamond combined cut components layer is
12mm.Total cutting depth is 32mm, therefore bite pile penetration is no more than 32mm/r.When cutterhead revolving speed is 2r/min,
Shield driving speed is no more than 64mm/min.In order to improve shield driving speed, cutterhead revolving speed can be correspondinglyd increase.
Referring to Fig. 6, the dregs that the first diamond combined cut components layer is cut is fallen directly into front of cutterhead, through scraper
It scrapes into soil cabin；The dregs that second diamond combined cut components layer and third diamond combined cut components layer are cut is by arranging
Slag channel 32 is fallen into front of cutterhead, and is scraped through scraper into soil cabin.
The above is some of the utility model kind shield multi-layer diamond composite sheet bite that explain through diagrams
Principle, be not intended to for the utility model to be confined to shown in and the specific structure and the scope of application in, therefore it is all it is all can
The corresponding modification that can be utilized and equivalent, belong to the applied the scope of the patents of the utility model.
Claims (4)
1. a kind of shield multi-layer diamond composite sheet bite, it is characterized in that: including the knife of cutter hub (20) and welding thereon
Head (30), cutter hub (20) are mountable on hob holder；The cutter head (30) is a cuboid, and top is in its rotation axis two
Side is symmetrical arranged diamond combined cut components layer laterally separately, and each diamond combined cut components layer includes multiple Buddha's warrior attendants
Stone combined cut component (31)；The rotation axis rises to cutter head (30) lateral outer side, and diamond combined cut components layer is most
High cutting position successively reduces, and slagging channel (32) up and down is arranged between adjacent two diamonds combined cut components layer.
2. a kind of shield multi-layer diamond composite sheet bite as described in claim 1, it is characterized in that: the diamond is multiple
Cutting member (31) are closed by hard alloy cylindrical body (34) and is welded in the diamond chip (33) on its top and constitutes, hard alloy is justified
The bottom end of cylinder (34) and cutter head (30) are welded, 10 ° of rotation axis introversion relative to cutter head (30) of axis.
3. a kind of shield multi-layer diamond composite sheet bite as claimed in claim 2, it is characterized in that: the rotation axis
The first diamond combined cut components layer, the second diamond combined cut components layer is respectively arranged for two sides and third diamond is compound cuts
Components layer is cut, 4,5,6 diamond combined cut components (31) are separately included.
4. a kind of shield multi-layer diamond composite sheet bite as claimed in claim 3, it is characterized in that: second Buddha's warrior attendant
The highest cutting position of stone combined cut components layer compared with the first diamond combined cut components layer the low 10mm of highest cutting position,
The highest cutting position of third diamond combined cut components layer cuts position compared with the highest of the second diamond combined cut components layer
10mm is set low, the maximum depth of cut of third diamond combined cut components layer is 12mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821900960.3U CN209261573U (en) | 2018-11-18 | 2018-11-18 | A kind of shield multi-layer diamond composite sheet bite |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821900960.3U CN209261573U (en) | 2018-11-18 | 2018-11-18 | A kind of shield multi-layer diamond composite sheet bite |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209261573U true CN209261573U (en) | 2019-08-16 |
Family
ID=67555349
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821900960.3U Withdrawn - After Issue CN209261573U (en) | 2018-11-18 | 2018-11-18 | A kind of shield multi-layer diamond composite sheet bite |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209261573U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109356600A (en) * | 2018-11-18 | 2019-02-19 | 中国电建集团铁路建设有限公司 | A kind of shield multi-layer diamond composite sheet bite |
-
2018
- 2018-11-18 CN CN201821900960.3U patent/CN209261573U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109356600A (en) * | 2018-11-18 | 2019-02-19 | 中国电建集团铁路建设有限公司 | A kind of shield multi-layer diamond composite sheet bite |
| CN109356600B (en) * | 2018-11-18 | 2024-04-23 | 中电建铁路建设投资集团有限公司 | Multi-layer diamond composite sheet cutting knife for shield |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 100070 701, 7th floor, building 3, yard 10, Automobile Museum East Road, Fengtai District, Beijing Patentee after: China Power Construction Railway Construction Investment Group Co.,Ltd. Country or region after: China Patentee after: XIHUA University Patentee after: POWERCHINA CHENGDU CONSTRUCTION INVESTMENT Co.,Ltd. Address before: 100044 1001, 10th floor, building 2, yard 22, Chegongzhuang West Road, Haidian District, Beijing Patentee before: POWERCHINA RAILWAY CONSTRUCTION Co.,Ltd. Country or region before: China Patentee before: XIHUA University Patentee before: POWERCHINA CHENGDU CONSTRUCTION INVESTMENT Co.,Ltd. |
|
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20190816 Effective date of abandoning: 20240423 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20190816 Effective date of abandoning: 20240423 |