CN209254158U - An energy-saving and environmentally friendly distillation still - Google Patents
An energy-saving and environmentally friendly distillation still Download PDFInfo
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- CN209254158U CN209254158U CN201822044533.6U CN201822044533U CN209254158U CN 209254158 U CN209254158 U CN 209254158U CN 201822044533 U CN201822044533 U CN 201822044533U CN 209254158 U CN209254158 U CN 209254158U
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- 238000004821 distillation Methods 0.000 title claims abstract description 28
- 238000010438 heat treatment Methods 0.000 claims abstract description 19
- 230000002093 peripheral effect Effects 0.000 claims abstract description 10
- 238000003756 stirring Methods 0.000 claims description 34
- 239000007788 liquid Substances 0.000 claims description 33
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 25
- 238000003860 storage Methods 0.000 claims description 21
- 239000002893 slag Substances 0.000 claims description 8
- 238000007789 sealing Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 2
- 239000011259 mixed solution Substances 0.000 abstract description 16
- 238000009833 condensation Methods 0.000 abstract description 4
- 230000005494 condensation Effects 0.000 abstract description 4
- 241001415288 Coccidae Species 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005194 fractionation Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
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- 238000012545 processing Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
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Abstract
本实用新型公开一种节能环保型蒸馏釜。其解决现有蒸馏釜存在蒸馏加热时间长的问题。其是在壳体的内壁上嵌装有加热管;在壳体的顶部固定有换热筒且换热筒与壳体的内部连通;在换热筒的内部设有出气管;出气管的一端贯穿换热筒且连通有冷凝器;出气管的另一端延伸至壳体内且连接有集气罩;在出气管的周侧面与换热筒的内壁之间固定连接有螺旋导板;在换热筒上连通有第一导液管。通过换热筒、出气管和螺旋导板的混合溶液进行换热而预先升温,减少混合溶液在壳体内部的蒸馏加热时间,提高了热能的利用率。同时,减少冷凝器的冷凝时间。
The utility model discloses an energy-saving and environment-friendly distillation still. It solves the problem of long distillation heating time in the existing distillation still. A heating tube is embedded on the inner wall of the shell; a heat exchange cylinder is fixed on the top of the shell and the heat exchange cylinder is communicated with the interior of the shell; an air outlet pipe is arranged inside the heat exchange cylinder; one end of the air outlet pipe It runs through the heat exchange cylinder and is connected with a condenser; the other end of the air outlet pipe extends into the shell and is connected with a gas collecting cover; a spiral guide plate is fixedly connected between the peripheral side of the air outlet pipe and the inner wall of the heat exchange cylinder; in the heat exchange cylinder A first catheter is communicated with the upper part. The temperature is pre-heated through the heat exchange of the mixed solution of the heat exchange cylinder, the gas outlet pipe and the spiral guide plate, which reduces the distillation heating time of the mixed solution inside the shell and improves the utilization rate of heat energy. At the same time, the condensation time of the condenser is reduced.
Description
技术领域technical field
本实用新型涉及带有活动元件或在塔中产生离心运动的分馏塔,尤其是一种节能环保型蒸馏釜。The utility model relates to a fractionation tower with movable elements or centrifugal motion in the tower, in particular to an energy-saving and environment-friendly distillation still.
背景技术Background technique
蒸馏釜是一种利用混合溶液中各组分沸点的不同,通过加热使所要的馏分汽化,再通过冷凝收集的设备。且蒸馏釜广泛应用于涂料、药品、粘合剂等各种产品的加工提纯过程中,用于对原料进行提纯,去除水分及其他沸点低于原料的杂质。The distillation still is a device that utilizes the difference in the boiling points of the components in the mixed solution to vaporize the desired fractions by heating, and then collect them by condensation. And the still is widely used in the processing and purification of various products such as coatings, medicines, adhesives, etc., to purify the raw materials and remove moisture and other impurities whose boiling points are lower than the raw materials.
现有的蒸馏釜完全由加热装置提供热能,冷凝器对高温蒸汽进行冷凝,其对高温蒸汽没有进行二次利用,造成了大量能源的损耗,热能利用率低。The existing distillation kettle is completely provided with heat energy by a heating device, and the condenser condenses the high-temperature steam without secondary utilization of the high-temperature steam, resulting in a large amount of energy loss and low heat energy utilization rate.
发明内容SUMMARY OF THE INVENTION
为了克服现有蒸馏釜存在蒸馏加热时间长的不足,本实用新型的目的在于提供一种蒸馏加热时间短的节能环保型蒸馏釜。In order to overcome the shortcoming that the existing distillation still has a long distillation heating time, the purpose of the utility model is to provide an energy-saving and environmentally friendly distillation still with a short distillation heating time.
本实用新型解决其技术问题所采用的技术方案是:一种节能环保型蒸馏釜,其包括壳体,在所述的壳体的顶部固定有支撑架;在所述的支撑架上设有伺服电机,所述伺服电机的输出轴驱动一延伸至壳体内的搅拌装置;其特征在于:在所述的壳体的内壁上嵌装有加热管;在所述的壳体的顶部固定有换热筒且所述的换热筒与壳体的内部连通;在所述的换热筒的内部设有出气管;所述的出气管的一端贯穿换热筒且连通有冷凝器;所述的出气管的另一端延伸至壳体内且连接有集气罩;在所述的出气管的周侧面与换热筒的内壁之间固定连接有螺旋导板;在所述的换热筒上连通有第一导液管。The technical scheme adopted by the utility model to solve the technical problem is as follows: an energy-saving and environment-friendly distillation still, which comprises a shell, and a support frame is fixed on the top of the shell; The motor, the output shaft of the servo motor drives a stirring device extending into the shell; it is characterized in that: a heating pipe is embedded on the inner wall of the shell; a heat exchange is fixed on the top of the shell The heat exchange cylinder is communicated with the inside of the shell; an air outlet pipe is arranged inside the heat exchange cylinder; one end of the air outlet pipe penetrates the heat exchange cylinder and is connected with a condenser; The other end of the gas pipe extends into the shell and is connected with a gas collecting cover; a spiral guide plate is fixedly connected between the peripheral side surface of the gas outlet pipe and the inner wall of the heat exchange cylinder; the heat exchange cylinder is connected with a first catheter.
优选的,在所述的壳体的一外侧面上设有储液箱;在所述的储液箱的顶部设有水泵;所述的水泵的进水端连通有第二导液管;所述的第二导液管贯穿储液箱且延伸至储液箱的内底部;所述的水泵的出水端与第一导液管连通。Preferably, a liquid storage tank is provided on an outer side of the casing; a water pump is provided on the top of the liquid storage tank; a second liquid conduit is connected to the water inlet end of the water pump; The second liquid conduit runs through the liquid storage tank and extends to the inner bottom of the liquid storage tank; the water outlet end of the water pump is communicated with the first liquid conduit.
优选的,在所述的储液箱内设有一辅助加热管。Preferably, an auxiliary heating pipe is arranged in the liquid storage tank.
优选的,在所述的储液箱的外侧面上设有进水口;在所述的进水口内设置有密封盖。Preferably, a water inlet is provided on the outer side of the liquid storage tank; and a sealing cover is provided in the water inlet.
优选的,所述的搅拌装置包括搅拌轴和搅拌杆,所述的搅拌轴转动支撑在壳体的内部且与所述的伺服电机的输出轴传动联接;所述的搅拌杆均匀阵列连接在搅拌轴的周侧面上;在所述的搅拌杆远离搅拌轴的一端固定连接有与壳体内壁相配合的刮板。Preferably, the stirring device includes a stirring shaft and a stirring rod, and the stirring shaft is rotatably supported inside the casing and is connected with the output shaft of the servo motor; the stirring rods are connected in a uniform array to the stirring rods. On the peripheral side of the shaft; a scraper matched with the inner wall of the casing is fixedly connected to one end of the stirring rod away from the stirring shaft.
优选的,所述的壳体的底部呈圆锥形结构;在所述的壳体的底部连通有排渣管;在所述的排渣管上设置有阀门。Preferably, the bottom of the casing is in a conical structure; a slag discharge pipe is communicated with the bottom of the casing; and a valve is provided on the slag discharge pipe.
优选的,在所述的壳体的周侧面上设置一观察窗。Preferably, an observation window is provided on the peripheral side of the casing.
优选的,在所述的壳体的底部固定连接有若干支撑腿。Preferably, several supporting legs are fixedly connected to the bottom of the casing.
本实用新型通过换热筒、出气管和螺旋导板的组合设计,利用高温蒸汽与混合溶液进行换热,将混合溶液预先升温,减少了混合溶液在壳体内部的蒸馏加热时间。同时,混合溶液交换出气管内蒸汽的热量,降低了蒸汽的温度,减少冷凝器的冷凝时间。Through the combined design of the heat exchange cylinder, the air outlet pipe and the spiral guide plate, the utility model utilizes high-temperature steam to exchange heat with the mixed solution, pre-heats the mixed solution, and reduces the distillation heating time of the mixed solution inside the shell. At the same time, the mixed solution exchanges the heat of the steam in the gas pipe, which reduces the temperature of the steam and reduces the condensation time of the condenser.
附图说明Description of drawings
图1是本实用新型的一种实施例的结构立体图;Fig. 1 is a structural perspective view of an embodiment of the present invention;
图2是本实用新型的一种结构剖视示意图;Fig. 2 is a kind of structural sectional schematic diagram of the present utility model;
图3是图2中的A处局部放大图;Fig. 3 is a partial enlarged view at A in Fig. 2;
图4是本实用新型的搅拌装置的结构立体图。4 is a perspective view of the structure of the stirring device of the present invention.
图中标记:1.壳体,2.搅拌装置,201.搅拌轴,202.搅拌杆,203.刮板,3.支撑架,4.伺服电机,5.加热管,6.换热筒,7.出气管,8.冷凝器,9.集气罩,10.螺旋导板,11.第一导液管,12.储液箱,1201.进水口,1202.密封盖,13.水泵,14.第二导液管,15.辅助加热管,16.排渣管,17.阀门,18.观察窗,19.支撑腿。Labels in the figure: 1. Shell, 2. Stirring device, 201. Stirring shaft, 202. Stirring rod, 203. Scraper, 3. Support frame, 4. Servo motor, 5. Heating tube, 6. Heat exchange cylinder, 7. Air outlet pipe, 8. Condenser, 9. Gas collecting hood, 10. Spiral guide plate, 11. First liquid conduit, 12. Liquid storage tank, 1201. Water inlet, 1202. Sealing cover, 13. Water pump, 14 .Second catheter, 15. Auxiliary heating pipe, 16. Slag discharge pipe, 17. Valve, 18. Observation window, 19. Supporting legs.
具体实施方式Detailed ways
下面将结合附图对本实用新型实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments.
如图1所示,一种节能环保型蒸馏釜,其包括壳体1。As shown in FIG. 1 , an energy-saving and environment-friendly distillation still includes a shell 1 .
在图1、图2中,壳体1顶部焊接有支撑架3。在支撑架3的底部装配有伺服电机4。伺服电机4按常规与外部电源电性连接。In FIGS. 1 and 2 , a support frame 3 is welded on the top of the casing 1 . A servo motor 4 is mounted on the bottom of the support frame 3 . The servo motor 4 is conventionally electrically connected to an external power source.
如图2所示,伺服电机4的输出轴驱动一延伸至壳体1内的搅拌装置2。As shown in FIG. 2 , the output shaft of the servo motor 4 drives a stirring device 2 extending into the casing 1 .
需要说明的是,如图2、图4所示,搅拌装置2包括搅拌轴201和搅拌杆202。在图2、图4中,搅拌轴201通过轴承转动支撑在壳体1的内部,并且搅拌轴201与伺服电机4的输出轴通过联轴器实现传动联接。搅拌杆202均匀阵列焊接在搅拌轴201的周侧面上,在搅拌杆202远离搅拌轴201的一端焊接有与壳体1内壁相配合的刮板203。刮板203对蒸馏釜的壳体1内壁粘结的软垢进行刮除,避免壳体1内壁结垢,减少蒸馏釜检修清理次数,保证蒸馏生产的连续性。It should be noted that, as shown in FIGS. 2 and 4 , the stirring device 2 includes a stirring shaft 201 and a stirring rod 202 . In FIGS. 2 and 4 , the stirring shaft 201 is rotatably supported inside the housing 1 through a bearing, and the stirring shaft 201 and the output shaft of the servo motor 4 are connected in a transmission through a coupling. The stirring rods 202 are welded in a uniform array on the peripheral side of the stirring shaft 201 , and a scraper 203 matched with the inner wall of the casing 1 is welded on the end of the stirring rod 202 away from the stirring shaft 201 . The scraper 203 scrapes off the soft scale adhering to the inner wall of the shell 1 of the still, so as to avoid scaling on the inner wall of the shell 1, reduce the number of maintenance and cleaning of the still, and ensure the continuity of distillation production.
在图2中,在壳体1的内壁上嵌装有加热管5。加热管5按常规与外部电源电性连接,可对蒸馏釜的壳体1内部混合物料进行加热,提高蒸馏釜的蒸馏效果。In FIG. 2 , a heating tube 5 is embedded in the inner wall of the casing 1 . The heating tube 5 is conventionally electrically connected to an external power source, which can heat the mixed material inside the shell 1 of the still, and improve the distillation effect of the still.
如图1、图2所示,壳体1的顶部焊接有换热筒6,并且换热筒6与壳体1的内部连通。在换热筒6上连通有第一导液管11。As shown in FIGS. 1 and 2 , a heat exchange cylinder 6 is welded on the top of the casing 1 , and the heat exchange cylinder 6 communicates with the interior of the casing 1 . A first liquid conduit 11 is communicated with the heat exchange cylinder 6 .
在图2中,换热筒6的内部设有一出气管7。In FIG. 2 , an air outlet pipe 7 is provided inside the heat exchange cylinder 6 .
在图1、图2中,出气管7一端贯穿换热筒6且连通有冷凝器8。冷凝器8安装在壳体1的顶部,并按常规与外部电源电性连接。出气管7另一端延伸至壳体1内且连接有集气罩9。In FIGS. 1 and 2 , one end of the gas outlet pipe 7 penetrates the heat exchange cylinder 6 and communicates with the condenser 8 . The condenser 8 is mounted on the top of the housing 1 and is conventionally electrically connected to an external power source. The other end of the air outlet pipe 7 extends into the casing 1 and is connected with a gas collecting cover 9 .
在图2中,在出气管7的周侧面与换热筒6的内壁之间固焊接有螺旋导板10。In FIG. 2 , a spiral guide plate 10 is fixedly welded between the peripheral side surface of the gas outlet pipe 7 and the inner wall of the heat exchange cylinder 6 .
如图1、图2所示,在壳体1的一外侧面上设有储液箱12。在储液箱12的顶部装配有水泵13,水泵按常规与外部电源电性连接。在图2中,在水泵13的进水端上连通有第二导液管14。该第二导液管14贯穿储液箱12且延伸至储液箱12的内底部。在图1、图2中,水泵13的出水端与第一导液管11连通。As shown in FIG. 1 and FIG. 2 , a liquid storage tank 12 is provided on an outer surface of the casing 1 . A water pump 13 is assembled on the top of the liquid storage tank 12, and the water pump is conventionally electrically connected to an external power source. In FIG. 2 , a second liquid conduit 14 is connected to the water inlet end of the water pump 13 . The second liquid conduit 14 penetrates the liquid storage tank 12 and extends to the inner bottom of the liquid storage tank 12 . In FIGS. 1 and 2 , the water outlet end of the water pump 13 is communicated with the first liquid conduit 11 .
为了预先对混合溶液进行升温,如图2所示,在储液箱12内设有一辅助加热管15。该辅助加热管15按常规与外部电源电性连接。In order to raise the temperature of the mixed solution in advance, as shown in FIG. 2 , an auxiliary heating pipe 15 is provided in the liquid storage tank 12 . The auxiliary heating tube 15 is conventionally electrically connected to an external power source.
为了将混合溶液加入储液箱12,如图1、图2所示,在储液箱12的外侧面上设有进水口1201;在进水口1201内设置有密封盖1202。In order to add the mixed solution to the liquid storage tank 12 , as shown in FIG. 1 and FIG. 2 , a water inlet 1201 is provided on the outer side of the liquid storage tank 12 ; a sealing cover 1202 is provided in the water inlet 1201 .
为了体内部残留物的收集及排放,如图1、图2所示,壳体1的底部为圆锥形结构。在壳体1的底部连通有排渣管16;在排渣管16上设置有阀门17。In order to collect and discharge the residues inside the body, as shown in Figures 1 and 2, the bottom of the casing 1 is a conical structure. A slag discharge pipe 16 is communicated with the bottom of the casing 1 ; a valve 17 is provided on the slag discharge pipe 16 .
为了便于对壳体内的蒸馏情况进行查看,如图1所示,壳体1的周侧面上设置一观察窗18。In order to facilitate viewing of the distillation situation in the casing, as shown in FIG. 1 , an observation window 18 is provided on the peripheral side surface of the casing 1 .
为了支撑蒸馏釜工作,如图1所示,在壳体1的底部焊接有三支撑腿19。In order to support the work of the still, as shown in FIG. 1 , three support legs 19 are welded on the bottom of the casing 1 .
本实施例的一个具体应用为:通过水泵13将储液箱12内的混合溶液通过第二导液管14和第一导液管11输送到出气管7内,混合溶液在螺旋导板10上流动进入壳体1内部,因出气管7内导出高温蒸汽时将出气管7、螺旋导板10及换热筒6预先加热,混合溶液在与螺旋导板10接触过程中进行换热而使混合溶液预热,因此进入壳体1内部的预热混合溶液进一步缩短了蒸馏加热时间。同时,混合溶液换热降低了出气管7内蒸汽的温度,减少冷凝器的冷凝时间。伺服电机4的输出轴驱动搅拌轴201,带动搅拌杆202对预热后的混合溶液及物进行搅拌,刮板203对壳体1内壁粘结的软垢进行刮除,通过排渣管16排出,减少了减少蒸馏釜检修清理次数。A specific application of this embodiment is: the mixed solution in the liquid storage tank 12 is transported into the air outlet pipe 7 through the second liquid conduit 14 and the first liquid conduit 11 by the water pump 13 , and the mixed solution flows on the spiral guide plate 10 Entering the inside of the shell 1, because the air outlet pipe 7, the spiral guide plate 10 and the heat exchange cylinder 6 are preheated when the high temperature steam is exported from the air outlet pipe 7, the mixed solution is in contact with the spiral guide plate 10. Heat exchange is performed to preheat the mixed solution. , so the preheated mixed solution entering the shell 1 further shortens the distillation heating time. At the same time, the heat exchange of the mixed solution reduces the temperature of the steam in the outlet pipe 7 and reduces the condensation time of the condenser. The output shaft of the servo motor 4 drives the stirring shaft 201, and drives the stirring rod 202 to stir the preheated mixed solution and the material. The scraper 203 scrapes off the soft scale adhered to the inner wall of the shell 1, and discharges it through the slag discharge pipe 16. , reducing the number of maintenance and cleaning of the distillation still.
以上公开的本实用新型优选实施例只是用于帮助阐述本实用新型。优选实施例并没有详尽叙述所有的细节,也不限制该实用新型仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details, nor do they limit the invention to only the described embodiments. Obviously, many modifications and variations are possible in light of the content of this specification. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
Claims (8)
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109364508A (en) * | 2018-12-07 | 2019-02-22 | 威海天宇新材料科技有限公司 | A kind of energy saving and environment friendly distillation still |
| CN111013180A (en) * | 2019-12-03 | 2020-04-17 | 王翠霞 | Energy-saving sodium chloride crystallization equipment capable of achieving uniform heating |
| CN111389036A (en) * | 2020-03-03 | 2020-07-10 | 天津市上医科技有限公司 | Concentration evaporator with water vapor recycling function for health product production |
-
2018
- 2018-12-07 CN CN201822044533.6U patent/CN209254158U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109364508A (en) * | 2018-12-07 | 2019-02-22 | 威海天宇新材料科技有限公司 | A kind of energy saving and environment friendly distillation still |
| CN111013180A (en) * | 2019-12-03 | 2020-04-17 | 王翠霞 | Energy-saving sodium chloride crystallization equipment capable of achieving uniform heating |
| CN111389036A (en) * | 2020-03-03 | 2020-07-10 | 天津市上医科技有限公司 | Concentration evaporator with water vapor recycling function for health product production |
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Denomination of utility model: An energy saving and environment friendly distillation kettle Effective date of registration: 20210601 Granted publication date: 20190816 Pledgee: Shandong Rongcheng Rural Commercial Bank Co.,Ltd. Pledgor: WEIHAI TIANYU NEW MATERIALS AND TECHNOLOGY Co.,Ltd. Registration number: Y2021980004259 |
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