CN209244211U - A kind of dedicated inspection platform of large size ball valve telescopic joint - Google Patents

A kind of dedicated inspection platform of large size ball valve telescopic joint Download PDF

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Publication number
CN209244211U
CN209244211U CN201821839309.XU CN201821839309U CN209244211U CN 209244211 U CN209244211 U CN 209244211U CN 201821839309 U CN201821839309 U CN 201821839309U CN 209244211 U CN209244211 U CN 209244211U
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maintenance
support
load
inspection
pedal
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Chinese (zh)
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罗杰
李开明
何光强
雷焕基
梁啸
王慷
张小宇
陈嘉
张�诚
张松伟
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Maintenance and Test Branch of Peaking FM Power Generation of Southern Power Grid Co Ltd
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Maintenance and Test Branch of Peaking FM Power Generation of Southern Power Grid Co Ltd
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Abstract

本实用新型公开了一种大型球阀伸缩节专用检修平台,包括支撑部、第一检修部、第二检修部和第三检修部;所述支撑部设置在第一检修部下侧,第二检修部设置在第一检修部上部,所述第三检修部设置在第二检修部上部,所述支撑部与第一检修部、第一检修部与第二检修部,第二检修部和第三检修部之间相互卡接,本实用新型设置的减震垫、防护护栏和检修踏板能为作业人员对于不同高度的液压螺栓进行维修提供平台,同时有效保证检修作业人员的人身安全及周边设备的安全运行,对球阀及其附属设备的检修带来便利。

The utility model discloses a special maintenance platform for expansion joints of large ball valves, which comprises a support part, a first maintenance part, a second maintenance part and a third maintenance part; the support part is arranged on the lower side of the first maintenance part, and the second maintenance part It is arranged on the upper part of the first inspection part, the third inspection part is arranged on the upper part of the second inspection part, the support part and the first inspection part, the first inspection part and the second inspection part, the second inspection part and the third inspection part The parts are clamped with each other, and the shock absorbing pads, protective guardrails and maintenance pedals provided by the utility model can provide a platform for operators to maintain hydraulic bolts of different heights, and at the same time effectively ensure the personal safety of maintenance operators and the safety of peripheral equipment It is convenient for the maintenance of the ball valve and its ancillary equipment.

Description

A kind of dedicated inspection platform of large size ball valve telescopic joint
Technical field
The utility model relates to machinery overhaul fields, the especially a kind of dedicated inspection platform of large-scale ball valve telescopic joint.
Background technique
When storage power plant carries out ball valve maintenance after overhaul, the hydraulic bolt of large-scale ball valve telescopic joint can be fastened Or loose unloading, and sealing downstream is replaced, it just needs this when to set up steel pipe scaffold platform.Due to part steel pipe The landing stage of scaffold will bring certain influence to passing passage personnel such as maintenance in this way right above people's row passageway.And it takes If steel pipe scaffold dedicated platform complex procedures spend time length, security risk big.
The shortcomings that for above-mentioned steel pipe scaffold, urgent need invent the equipment situation and ball on a kind of combination ball valve periphery Valve size itself carries out dedicated inspection platform.
Utility model content
The purpose of utility model of the utility model is: in view of the above-mentioned problems, it is dedicated to provide a kind of large-scale ball valve telescopic joint Inspection platform, the design of dedicated inspection platform is carried out in conjunction with the equipment situation on ball valve periphery and ball valve itself size, and platform is made Material meets corresponding intensity requirement, ensure that the safety of service personnel, while considering conveniently grasp when setting up platform The portability when property made and mobile shipping platform.
A kind of dedicated inspection platform of large size ball valve telescopic joint, including support portion, the first maintenance portion, the second maintenance portion and third Maintenance portion;The support portion setting overhauls subordinate side first, and the second maintenance portion is arranged in the first maintenance portion top, the third The setting of maintenance portion is on the second maintenance portion top, the support portion and the first maintenance portion, the first maintenance portion and the second maintenance portion, and second It is mutually clamped between maintenance portion and third maintenance portion.
Preferably, the support portion includes supporting leg, adjustable support leg and connecting rod;The supporting leg is arranged in adjustable support leg On, the adjustable support leg includes non-slip mat and adjusting rod, and adjusting rod is fixedly connected with supporting leg, and the non-slip mat is round knot Structure, the connecting rod are horizontally installed between two vertically arranged supporting legs, and connecting rod is fixedly connected with supporting leg, and described two Support leg and connecting rod form upright ladder, and non-slip mat can increase the non-skid property of support portion, improve the peace of maintenance worker Quan Xing, while also support portion can be made more stable, make to repair more accurate.The maintenance personal can pass through self-support ladder safety Efficiently enter the first maintenance portion and carry out operation, the adjustable extent of the adjusting rod is 0-200mm.
Preferably, the support portion includes the upright ladder of multiple groups, and the upright ladder is evenly distributed on the first maintenance subordinate 6 groups of upright ladders, the rectangular endpoint that the first maintenance portion is arranged in and center is arranged in side in the present embodiment, described straight By laterally being reinforced with slanting enhanced tube between vertical ladder, mutually it is clamped between the enhanced tube and upright ladder, edge Be uniformly distributed 6 groups of upright ladders on the downside of the first maintenance portion, 6 groups of upright ladders can disperse the weight in the first maintenance portion, Uniform force on each upright ladder can not only be made, also make maintenance more firm, be hardly damaged, enhanced tube and upright ladder it Between be clamped, the quick disassembly and assembly of this inspection platform can be made, reduce and set up the time, reduce maintenance cost of labor.
Preferably, first maintenance portion includes maintenance pedal, the first load pipe, the first Supporting vertical tube and the first protection shield Column, the top cross section in first maintenance portion are rectangular configuration, and the first load pipe is arranged on the upright ladder top of multiple groups, First load pipe and upright ladder are clamped, and the maintenance pedal setting is connected between two first load pipes, the first load pipe Holding power is provided for maintenance pedal, the monolithic maintenance pedal carrying dynamics is 270kg, in the present embodiment, the maintenance pedal 6 groups are set as, for tile horizontally on the first maintenance of rectangle portion platform, first Supporting vertical tube is vertically provided at the first load pipe On, the first Supporting vertical tube connects with the first load pipe clamp, and the first protection guardrail is horizontally installed on the first Supporting vertical tube, this reality Apply the first protection high 1050mm of guardrail described in example.
Preferably, second maintenance portion includes the second load pipe, oblique guardrail and maintenance pedal, the second load pipe It is horizontally installed on Supporting vertical tube, the second load pipe and Supporting vertical tube are clamped, and the second load pipe and Supporting vertical tube form rectangle frame Frame structure, on the downside of the first protection guardrail, the maintenance pedal is vertically provided at rectangular frame knot for the second load pipe setting Two short sides of structure, the second load pipe are reinforced by vertical short tube and slanting short tube with the first protection guardrail, The vertically arranged maintenance pedal top is again provided with the second maintenance pedal with corresponding position on the first protection guardrail, and second Maintenance pedal setting is connected on the first protection guardrail.First protection guardrail provides support force for the second maintenance pedal, described oblique It is arranged on the second maintenance pedal to guardrail, oblique guardrail is L shape, and oblique guardrail both ends are anti-with Supporting vertical tube and first respectively Protect guardrail clamping.
Preferably, the second maintenance portion can overhaul two side positions of inspection platform, and be provided in two side positions Upper layer and lower layer maintenance pedal can make platform carry out upkeep operation in the position of different height, improve the maintenance performance of platform.
Preferably, third maintenance portion include oblique ladder, second protection guardrail, third load pipe, maintenance pedal and Second Supporting vertical tube, the second Supporting vertical tube setting are arranged 4 in the first load pipe upper end, the setting of the second Supporting vertical tube, institute The top view cross section for stating the second Supporting vertical tube is rectangle, and the rectangular configuration area that second Supporting vertical tube is formed is less than the first maintenance Platform is formed by rectangular configuration;Angularly disposed more enhanced tubes are reinforced between second Supporting vertical tube, increase third The safety of inspection platform, the third load pipe are horizontally installed on the second Supporting vertical tube, and maintenance pedal setting is the On three load pipes, the both ends of the oblique ladder connect with third load pipe and the secondth load pipe clamp respectively, second protection Guardrail is horizontally installed on the top of the second Supporting vertical tube.
In conclusion by adopting the above-described technical solution, the beneficial effects of the utility model are:
1. the utility model passes through the quick clamping of all parts, this inspection platform can quickly be assembled, reduce and take If the time, maintenance cost of labor is reduced, improves overhaul efficiency.
2. the resilient cushion of the utility model setting, protection guardrail and maintenance pedal can be operating personnel for different height Hydraulic bolt repairs offer platform, while the personal safety of upkeep operation personnel and the safety fortune of peripheral equipment is effectively ensured Row, offers convenience to the maintenance of ball valve and its auxiliary device.
3. the maintenance platform of the utility model, without using any tool, can simplify installation steps, mention in disassembly process The versatility of high platform, and each component can fast quick-detach, can make to move and to transport this stage apparatus more light.
Detailed description of the invention
Fig. 1 is the overall structure diagram of the utility model;
Fig. 2 is the schematic view of the front view of the utility model maintenance platform;
Fig. 3 is the side structure schematic view of the utility model maintenance platform;
Fig. 4 is the overlooking structure diagram of the utility model maintenance platform;
Marked in the figure: 1, support portion;2, the first maintenance portion;3, the second maintenance portion;4, third maintenance portion;11, supporting leg; 12, adjustable support leg;13, connecting rod;21, the first load pipe;22, the first Supporting vertical tube;23, the first protection guardrail;24, maintenance is stepped on Plate;31, the second load pipe;32, oblique guardrail;41, oblique ladder;42, the second protection guardrail;43, third load pipe;44, Two Supporting vertical tubes.
Specific embodiment
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation Example, the present invention will be further described in detail.It should be appreciated that specific embodiment described herein is not only to solve The utility model is released, is not used to limit the utility model.
As shown in Fig. 1 ~ Fig. 4, a kind of large size ball valve telescopic joint dedicated inspection platform, including support portion 1, the first maintenance portion 2, Second maintenance portion 3 and third maintenance portion 4;The support portion 1 setting is in 2 downside of the first maintenance portion, and the setting of the second maintenance portion 3 is the One maintenance portion, 2 top, the setting of third maintenance portion 4 on 3 top of the second maintenance portion, the support portion 1 and the first maintenance portion 2, First maintenance portion 2 and the second maintenance portion 3, are mutually clamped between the second maintenance portion 3 and third maintenance portion 4.
The support portion 1 includes supporting leg 11, adjustable support leg 12 and connecting rod 13;The supporting leg 11 is arranged in adjustable supporting On leg 12, the adjustable support leg 12 includes non-slip mat and adjusting rod, and adjusting rod is fixedly connected with supporting leg 11, and the non-slip mat is Circular configuration, the connecting rod 13 are horizontally installed between two vertically arranged supporting legs 11, and connecting rod 13 and supporting leg 11 are solid Fixed connection, two supporting leg 11 form upright ladder with connecting rod 13, and non-slip mat can increase the non-skid property of support portion 1, The safety of maintenance worker is improved, while also support portion 1 can be made more stable, makes to repair more accurate.The maintenance people Member can safely and efficiently enter the first maintenance portion 2 by self-support ladder and carry out operation, and the adjustable extent of the adjusting rod is 0-200mm。
The support portion 1 includes the upright ladder of multiple groups, and the upright ladder is evenly distributed on 2 downside of the first maintenance portion, 6 groups of upright ladders, the rectangular endpoint that the first maintenance portion 2 is arranged in and center are set in the present embodiment, it is described uprightly to climb By laterally being reinforced with slanting enhanced tube between ladder, mutually it is clamped between the enhanced tube and upright ladder, along the The downside in one maintenance portion 2 is uniformly distributed 6 groups of upright ladders, and 6 groups of upright ladders can disperse the weight in the first maintenance portion 2, no Uniform force on each upright ladder can only be made, also make maintenance more firm, be hardly damaged, between enhanced tube and upright ladder Clamping, can make the quick disassembly and assembly of this inspection platform, reduce and set up the time, reduce maintenance cost of labor.
First maintenance portion 2 includes maintenance pedal 24, the first load pipe 21, the first Supporting vertical tube 22 and the first protection shield Column 23, the top cross section in first maintenance portion 2 are rectangular configuration, and the first load pipe 21 is arranged in the upright ladder of multiple groups Top, the first load pipe 21 are clamped with upright ladder, and the setting of maintenance pedal 24 is connected between two first load pipes 21, First load pipe 21 is that maintenance pedal 24 provides holding power, and it is 270kg, the present embodiment that the monolithic maintenance pedal 24, which carries dynamics, In, the maintenance pedal 24 is set as 6 groups, and tile horizontally is on 2 platform of the first maintenance of rectangle portion, first Supporting vertical tube 22 It is vertically provided on the first load pipe 21, the first Supporting vertical tube 22 and the first load pipe 21 are clamped, the first protection guardrail 23 It is horizontally installed on the first Supporting vertical tube 22, the first protection guardrail 23 described in the present embodiment is 1050mm high.
Second maintenance portion 3 includes the second load pipe 31, oblique guardrail 32 and maintenance pedal 24, the second load pipe 31 are horizontally installed on Supporting vertical tube, and the second load pipe 31 is clamped with Supporting vertical tube, and the second load pipe 31 is formed with Supporting vertical tube Rectangular frame structure, in 23 downside of the first protection guardrail, the maintenance pedal 24 is vertically arranged for the setting of the second load pipe 31 In two short sides of rectangular frame structure, the second load pipe 31 passes through vertical short tube and slanting short tube and the first protection Guardrail 23 is reinforced, vertically arranged 24 top of maintenance pedal with corresponding position is same is arranged on the first protection guardrail 23 There is the second maintenance pedal 24, the setting of the second maintenance pedal 24 is connected on the first protection guardrail 23.First protection guardrail 23 is the Two maintenance pedals 24 provide support force, and the oblique guardrail 32 is arranged on the second maintenance pedal 24, and oblique guardrail 32 is " L " Shape, oblique 32 both ends of guardrail are clamped with Supporting vertical tube and the first protection guardrail 23 respectively.
Second maintenance portion 3 can overhaul two side positions of inspection platform, and two above and below two side positions are provided with Layer maintenance pedal 24, can make platform carry out upkeep operation in the position of different height, improve the maintenance performance of platform.
Third maintenance portion 4 includes that oblique ladder 41, second protects guardrail 42, third load pipe 43, maintenance pedal 24 With the second Supporting vertical tube 44, the setting of the second Supporting vertical tube 44 is in 21 upper end of the first load pipe, the second Supporting vertical tube 44 setting 4 Root, the top view cross section of second Supporting vertical tube 44 are rectangle, and the rectangular configuration area that second Supporting vertical tube 44 is formed is small Rectangular configuration is formed by the first inspection platform;Angularly disposed more enhanced tubes are added between second Supporting vertical tube 44 Gu increasing the safety of third inspection platform, the third load pipe 43 is horizontally installed on the second Supporting vertical tube 44, the inspection It repairs pedal 24 to be arranged on third load pipe 43, the both ends of the oblique ladder 41 are held with third load pipe 43 and the secondth respectively Solenoid 31 is clamped, and the second protection guardrail 42 is horizontally installed on the top of the second Supporting vertical tube 44.
The present embodiment is made of high-strength aluminum alloy, is had when setting up stronger when facilitating operability and mobile transport Portability, guarantee platform be evenly distributed with full payload >=1000kg, 24 carryings of monolithic maintenance pedal >=270kg, length × width × height is 4500×1850×4900mm。
Relevant parameter explanation
Main platform body structure in the present embodiment is light-weight using 6082 T6 high-strength aluminum alloy Φ 50.8 × 2.67mm, Tensile strength >=290MPa, yield strength >=250MPa(are higher than the yield strength with section Q235B structural carbon steel), Bu Shi is hard Degree >=80, elastic modulus E > 70Gpa.Pedal uses the aluminium alloy anti-skid design plate of 1060 and the above credit rating and δ >=4mm, Waterproof fireproofing.
Pipe fitting is connect using cold expanding, pressure producing process with fastener in the present embodiment, and quick hook head has self-locking dress It sets;All kinds of hand-tightened connectors, rotation, right angle and longitudinal joints material are durinvar;Material wall thickness is not less than 6mm, Each casting is all made of metal gravity precision casting process;Weld bond tensile strength 47KN;
This putting up platform rear surface is smooth securely, precision is high, works good, and can meet firm requirement;Respectively Phenomena such as component should not deform after, be bent, crackle, quickly can assemble and dismantle.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this Made any modifications, equivalent replacements, and improvements etc., should be included in the utility model within the spirit and principle of utility model Protection scope within.

Claims (6)

1.一种大型球阀伸缩节专用检修平台,其特征在于,包括支撑部、第一检修部、第二检修部和第三检修部;所述支撑部设置在第一检修部下侧,第二检修部设置在第一检修部上部,所述第三检修部设置在第二检修部上部,所述支撑部与第一检修部、第一检修部与第二检修部,第二检修部和第三检修部之间相互卡接。1. A special maintenance platform for expansion joints of large ball valves, characterized in that it includes a support part, a first maintenance part, a second maintenance part and a third maintenance part; the support part is arranged on the lower side of the first maintenance part, and the second maintenance part The part is arranged on the upper part of the first inspection part, the third inspection part is arranged on the upper part of the second inspection part, the support part and the first inspection part, the first inspection part and the second inspection part, the second inspection part and the third inspection part The maintenance parts are snapped together. 2.根据权利要求1所述的一种大型球阀伸缩节专用检修平台,其特征在于,所述支撑部包括支撑腿、可调支腿和连接杆;所述支撑腿设置在可调支腿上,所述可调支腿包括防滑垫和调节杆,调节杆与支撑腿固定连接,所述连接杆横向设置在两竖向设置的支撑腿之间,连接杆与支撑腿固定连接,两个所述支撑腿与连接杆形成直立爬梯。2. A special maintenance platform for large-scale ball valve telescopic joints according to claim 1, characterized in that, the support part includes support legs, adjustable legs and connecting rods; the support legs are arranged on the adjustable legs , the adjustable leg includes a non-slip pad and an adjustment rod, the adjustment rod is fixedly connected to the support leg, the connecting rod is arranged horizontally between two vertically arranged support legs, the connecting rod is fixedly connected to the support leg, and the two The supporting legs and the connecting rod form an upright climbing ladder. 3.根据权利要求1或2所述的一种大型球阀伸缩节专用检修平台,其特征在于,所述支撑部包括多组直立爬梯,所述直立爬梯均匀分布在第一检修部下侧,所述直立爬梯之间通过横向和斜向的强化管进行加固,所述强化管与直立爬梯之间相互卡接。3. A special maintenance platform for expansion joints of large ball valves according to claim 1 or 2, characterized in that the support part includes multiple sets of vertical ladders, and the vertical ladders are evenly distributed on the lower side of the first maintenance part. The vertical ladders are reinforced by transverse and oblique reinforcing tubes, and the reinforcing tubes are clamped with the vertical ladders. 4.根据权利要求3所述的一种大型球阀伸缩节专用检修平台,其特征在于,所述第一检修部包括检修踏板、第一承力管、第一支撑立管和第一防护护栏,所述第一检修部的俯视横截面为矩形结构,所述第一承力管设置在多组直立爬梯顶端,第一承力管与直立爬梯卡接,所述检修踏板设置卡接在两根第一承力管之间,所述第一支撑立管竖向设置在第一承力管上,第一支撑立管与第一承力管卡接,所述第一防护护栏横向设置在第一支撑立管上。4. A special maintenance platform for expansion joints of large ball valves according to claim 3, characterized in that the first maintenance part includes a maintenance pedal, a first load-bearing pipe, a first support standpipe and a first protective guardrail, The top view cross-section of the first maintenance part is a rectangular structure, the first load-bearing tube is arranged at the top of multiple sets of vertical ladders, the first load-bearing tube is clamped with the vertical ladders, and the maintenance pedal is set to be clamped on two sets of vertical ladders. Between the first load-bearing tubes, the first support standpipe is vertically arranged on the first load-bearing tube, the first support standpipe is clamped with the first load-bearing tube, and the first protective guardrail is horizontally arranged on the first load-bearing tube. A support riser. 5.根据权利要求4所述的一种大型球阀伸缩节专用检修平台,其特征在于,所述第二检修部包括第二承力管、斜向护栏和检修踏板,所述第二承力管横向设置在第一支撑立管上,第二承力管与第一支撑立管卡接,第二承力管与第一支撑立管形成矩形框架结构,所述检修踏板竖向设置在矩形框架结构的两短边侧,所述第二承力管通过竖向的短管和斜向的短管与第一防护护栏进行加固,所述竖向设置的检修踏板上部与第一防护护栏上对应位置同样设置有第二检修踏板,第二检修踏板设置卡接在第一防护护栏上;所述斜向护栏设置在第二检修踏板上。5. A special maintenance platform for expansion joints of large ball valves according to claim 4, characterized in that, the second maintenance part includes a second load-bearing tube, an inclined guardrail and a maintenance pedal, and the second load-bearing tube It is horizontally arranged on the first support riser, the second load-bearing tube is clamped with the first support riser, the second load-bearing tube and the first support riser form a rectangular frame structure, and the maintenance pedal is vertically arranged on the rectangular frame On the two short sides of the structure, the second load-bearing pipe is reinforced with the first protective railing through vertical short tubes and oblique short tubes, and the upper part of the vertically installed inspection pedal corresponds to the first protective railing. The position is also provided with a second inspection pedal, and the second inspection pedal is set and clamped on the first protective guardrail; the inclined guardrail is arranged on the second inspection pedal. 6.根据权利要求4或5所述的一种大型球阀伸缩节专用检修平台,其特征在于,所述第三检修部包括斜向爬梯、第二防护护栏、第三承力管、检修踏板和第二支撑立管,所述第二支撑立管设置在第一承力管上端,第二支撑立管设置4根,所述第二支撑立管的俯视截面为矩形,所述第二支撑立管形成的矩形结构面积小于第一检修平台所形成的矩形结构;所述第三承力管横向设置在第二支撑立管上,所述检修踏板设置在第三承力管上,所述斜向爬梯的两端分别与第三承力管和第第二承力管卡接,所述第二防护护栏横向设置在第二支撑立管的顶端。6. A special maintenance platform for large-scale ball valve telescopic joints according to claim 4 or 5, characterized in that the third maintenance part includes an inclined ladder, a second protective guardrail, a third load-bearing pipe, a maintenance pedal and The second support standpipe, the second support standpipe is arranged on the upper end of the first load-bearing pipe, the second support standpipe is provided with 4 pieces, the top view section of the second support standpipe is rectangular, and the second support standpipe The area of the rectangular structure formed by the tube is smaller than the rectangular structure formed by the first maintenance platform; the third load-bearing tube is arranged laterally on the second support standpipe, the inspection pedal is set on the third load-bearing tube, and the inclined The two ends of the climbing ladder are clamped with the third load-bearing pipe and the second load-bearing pipe respectively, and the second protective guardrail is arranged laterally on the top of the second support standpipe.
CN201821839309.XU 2018-11-09 2018-11-09 A kind of dedicated inspection platform of large size ball valve telescopic joint Active CN209244211U (en)

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Application Number Priority Date Filing Date Title
CN201821839309.XU CN209244211U (en) 2018-11-09 2018-11-09 A kind of dedicated inspection platform of large size ball valve telescopic joint

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Application Number Priority Date Filing Date Title
CN201821839309.XU CN209244211U (en) 2018-11-09 2018-11-09 A kind of dedicated inspection platform of large size ball valve telescopic joint

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111359820A (en) * 2020-04-30 2020-07-03 中山市君禾机电设备有限公司 Vertical double-powder-room spraying system
CN113356543A (en) * 2021-06-10 2021-09-07 中国建筑第八工程局有限公司 Open string roof beam cable mounting bracket

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111359820A (en) * 2020-04-30 2020-07-03 中山市君禾机电设备有限公司 Vertical double-powder-room spraying system
CN113356543A (en) * 2021-06-10 2021-09-07 中国建筑第八工程局有限公司 Open string roof beam cable mounting bracket

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