CN209239582U - A flexible fixture for machining the inclined surface of the small end of the engine connecting rod - Google Patents
A flexible fixture for machining the inclined surface of the small end of the engine connecting rod Download PDFInfo
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- CN209239582U CN209239582U CN201920008906.6U CN201920008906U CN209239582U CN 209239582 U CN209239582 U CN 209239582U CN 201920008906 U CN201920008906 U CN 201920008906U CN 209239582 U CN209239582 U CN 209239582U
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- connecting rod
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- small end
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Abstract
Description
技术领域technical field
本实用新型涉及一种柔性夹具,特别是涉及一种加工发动机连杆小头斜面的柔性夹具。The utility model relates to a flexible clamp, in particular to a flexible clamp for processing the inclined surface of the small end of the engine connecting rod.
背景技术Background technique
我们知道,发动机连杆是发动机内的一个重要零件,其结构形式多种多样,但大多数都要求在连杆小头两端面加工出两个斜面的结构。现有的夹具是在夹具体的下面加装与被加工连杆小头斜面角度相同的角度板,让连杆倾斜一个角度放置来加工的。夹具的倾斜角度是由夹具下面角度板的角度控制的,由于角度板的角度不可调整,所以夹具的角度就不可调整,因此仅能适用于一款连杆产品的加工。当有多款连杆产品需要加工时,就需要投入多套夹具,这样一是投入的资金较多,二是换产品加工的时候需要拆卸、更换夹具,劳动强度大,费时费力。We know that the engine connecting rod is an important part in the engine, and its structure is various, but most of them require the structure of two inclined planes to be processed on the two ends of the small end of the connecting rod. The existing clamps are processed by installing an angle plate with the same angle as the bevel angle of the small end of the connecting rod to be processed under the clamp body, so that the connecting rod is placed at an angle for processing. The inclination angle of the fixture is controlled by the angle of the angle plate under the fixture. Since the angle of the angle plate cannot be adjusted, the angle of the fixture cannot be adjusted, so it is only applicable to the processing of one connecting rod product. When there are multiple connecting rod products to be processed, multiple sets of fixtures need to be invested. Firstly, more funds are invested, and secondly, fixtures need to be disassembled and replaced when changing products for processing, which is labor-intensive and time-consuming.
发明内容Contents of the invention
本实用新型现有技术存在以下技术问题:发动机连杆小头两端面加工两个斜面时,需要采用相应角度的角度板,当有多款连杆产品需要加工时,需要根据不同的角度制作不同的角度板,导致投入的资金较多,并且换产品加工时还需要拆卸、更换夹具,劳动强度大,加工效率低。现提供一种能够根据不同角度需求随时进行调整、不需要频繁更换夹具、投入资金较少、劳动强度低、加工效率高的加工发动机连杆小头斜面的柔性夹具。The utility model has the following technical problems in the prior art: when processing two slopes on the two ends of the small head of the engine connecting rod, it is necessary to use angle plates with corresponding angles; when there are multiple connecting rod products to be processed, it is necessary to make different Angle plate, resulting in a lot of investment, and also need to dismantle and replace fixtures when changing products, which is labor-intensive and low processing efficiency. A flexible fixture for processing the inclined surface of the small end of the engine connecting rod is provided, which can be adjusted at any time according to different angle requirements, does not require frequent replacement of the fixture, has less investment, low labor intensity, and high processing efficiency.
为此,本实用新型的技术方案是,一种加工发动机连杆小头斜面的柔性夹具,设有夹具底座,夹具底座上设有夹具体,夹具体上安装有活动子板和大头定位销,活动子板上安装有小头定位销和压紧油缸,压紧油缸上设有压板,夹具底座上安装有固定螺母和轴承座,固定螺母上装配有调整螺杆,轴承座内安装有轴承,夹具体上加工两个轴承孔,轴承孔内安装有轴承,夹具体和夹具体底座上的轴承座通过转轴连接,夹具体两侧焊接有两个立板,两侧立板上分别加工有四个以轴承孔中心为圆心的旋转槽。For this reason, the technical scheme of the utility model is, a kind of flexible clamp that processes the small end slope of the engine connecting rod, is provided with clamp base, and clamp body is arranged on the clamp base, movable sub-plate and large end positioning pin are installed on the clamp body, A small head positioning pin and a compression cylinder are installed on the movable sub-plate, a pressure plate is installed on the compression cylinder, a fixed nut and a bearing seat are installed on the fixture base, an adjusting screw is installed on the fixed nut, and a bearing is installed in the bearing seat. Specifically, two bearing holes are processed, and bearings are installed in the bearing holes. The clamp body and the bearing seat on the base of the clamp body are connected by a rotating shaft. Two vertical plates are welded on both sides of the clamp body, and four vertical plates are processed on both sides. A rotating groove with the center of the bearing hole as the center.
优选的,夹具体上加工有T型槽,T型槽内设有T型螺母,活动子板上设有螺栓,螺栓与T型螺母连接。Preferably, T-shaped grooves are processed on the clamp body, T-shaped nuts are arranged in the T-shaped grooves, bolts are arranged on the movable sub-plate, and the bolts are connected with the T-shaped nuts.
优选的,轴承端侧设有轴承盖,轴承座下端设有轴承座支架。Preferably, a bearing cap is provided at the end side of the bearing, and a bearing seat bracket is provided at the lower end of the bearing seat.
优选的,小头定位销上设有小头垫块,大头定位销上设有大头垫块。Preferably, a small-end spacer is provided on the small-end positioning pin, and a large-end spacer is provided on the large-end positioning pin.
优选的,夹具体与夹具体底座之间通过锁紧螺钉连接。Preferably, the clamp body and the base of the clamp body are connected by locking screws.
本实用新型有益效果是:The beneficial effects of the utility model are:
(1)由于夹具体上设有活动子板,活动子板上设有小头定位销,通过移动活动子板位置和更换大头定位销、小头定位销、大头垫块、小头垫块时,可以加工不同大、小头孔间距和不同大、小头孔径的连杆产品,提高了夹具通用性;(1) Since there is a movable sub-board on the clamp body, and a small-head positioning pin is provided on the movable sub-board, by moving the position of the movable sub-board and replacing the large-head positioning pin, small-head positioning pin, large-end pad, and small-head pad , can process connecting rod products with different big and small head hole spacing and different big and small head hole diameters, which improves the versatility of the fixture;
(2)由于夹具体两侧焊接有两个立板,两侧立板上分别加工有四个以轴承孔中心为圆心的旋转槽,当旋转固定螺母上的调整螺杆时,夹具体就会以轴承孔中心为圆心旋转,达到调整被加工工件加工角度的目的;(2) Since two vertical plates are welded on both sides of the clamp body, four rotating grooves with the center of the bearing hole as the center are respectively processed on the vertical plates on both sides. When the adjusting screw on the fixing nut is rotated, the clamp body will be The center of the bearing hole rotates as the center of the circle to achieve the purpose of adjusting the processing angle of the workpiece to be processed;
(3)由于夹具体立板两侧设有锁紧螺钉,当加工角度调整好以后,紧固锁紧螺钉,辅助对夹具体进行固定;(3) Since there are locking screws on both sides of the vertical plate of the clamp body, after the processing angle is adjusted, tighten the locking screws to assist in fixing the clamp body;
(4)由于设有压紧油缸,压紧油缸上设有压板,当工件加工角度固定后,通过压紧油缸带动压板,压紧加工工件,实现加工工件的可靠定位。(4) Since there is a pressing oil cylinder and a pressing plate is arranged on the pressing oil cylinder, when the machining angle of the workpiece is fixed, the pressing oil cylinder drives the pressing plate to compress the processed workpiece to realize reliable positioning of the processed workpiece.
附图说明Description of drawings
图1是本实用新型实施例的组装结构主视图;Fig. 1 is the front view of the assembly structure of the utility model embodiment;
图2是本实用新型实施例的组装结构左视图;Fig. 2 is the left view of the assembly structure of the utility model embodiment;
图3是本实用新型实施例的组装结构俯视图;Fig. 3 is a top view of the assembly structure of the utility model embodiment;
图4是本实用新型实施例的A-A剖视图;Fig. 4 is the A-A sectional view of the utility model embodiment;
图5是本实用新型实施例的B-B剖视图;Fig. 5 is the B-B sectional view of the utility model embodiment;
图6是本实用新型实施例的C-C剖视图;Fig. 6 is the C-C sectional view of the utility model embodiment;
图7是本实用新型实施例的D-D剖视图。Fig. 7 is a D-D sectional view of the embodiment of the utility model.
图中符号说明:Explanation of symbols in the figure:
1.夹具底座;2.夹具体;3.活动子板;4.小头定位销;5.压紧油缸;6.压板;7.大头定位销;8.大头垫块;9.轴承座;10.轴承座支架;11.转轴;12.调整螺杆;13.固定螺母;14.小头垫块;15.轴承盖;16.轴承;17.锁紧螺钉;18.旋转槽;19.T型槽;20.T型螺母。1. Fixture base; 2. Clamp body; 3. Movable sub-plate; 4. Small head positioning pin; 5. Compression cylinder; 6. Pressure plate; 7. Big head positioning pin; 10. Bearing bracket; 11. Rotating shaft; 12. Adjusting screw; 13. Fixed nut; 14. Small head block; 15. Bearing cover; 16. Bearing; Type groove; 20.T type nut.
具体实施方式Detailed ways
下面结合实施例对本实用新型做进一步描述。Below in conjunction with embodiment the utility model is described further.
如图1-7所示,一种加工发动机连杆小头斜面的柔性夹具,包括夹具底座1和夹具体2,夹具底座1上安装有固定螺母13和轴承座9,固定螺母13上装配有调整螺杆12,轴承座9内安装有轴承16,轴承16端侧设有轴承盖15,轴承座9下端设有轴承座支架10。夹具体2上加工两个轴承孔,夹具体2两侧焊接有两个立板,两侧立板上分别加工有四个以轴承孔中心为圆心的旋转槽18,夹具体2上安装有活动子板3和大头定位销7,活动子板3上安装有小头定位销4和压紧油缸5,小头定位销4上设有小头垫块14,压紧油缸5上设有压板6,大头定位销7上设有大头垫块8。As shown in Figure 1-7, a flexible fixture for processing the inclined surface of the small head of the engine connecting rod includes a fixture base 1 and a fixture body 2, a fixing nut 13 and a bearing seat 9 are installed on the fixture base 1, and the fixing nut 13 is equipped with Adjusting screw rod 12, bearing 16 is installed in the bearing seat 9, bearing cover 15 is provided at the end side of bearing 16, and bearing seat support 10 is provided at the lower end of bearing seat 9. Two bearing holes are processed on the clamp body 2. Two vertical plates are welded on both sides of the clamp body 2. Four rotating grooves 18 with the center of the bearing hole as the center are respectively processed on the vertical plates on both sides. The clamp body 2 is equipped with movable The sub-board 3 and the big head positioning pin 7, the small head positioning pin 4 and the compression cylinder 5 are installed on the movable sub-board 3, the small head positioning pin 4 is provided with a small head spacer 14, and the compression cylinder 5 is provided with a pressure plate 6 , The big head positioning pin 7 is provided with a big head cushion block 8.
夹具体2和夹具体底座1上的轴承座9通过转轴11连接,通过夹具体2上和轴承座9上的轴承16实现两者的相对转动,进而实现夹具体2相对夹具底座1的相对转动。The clamp body 2 and the bearing seat 9 on the clamp body base 1 are connected by a rotating shaft 11, and the relative rotation of the two is realized through the bearing 16 on the clamp body 2 and the bearing seat 9, thereby realizing the relative rotation of the clamp body 2 relative to the clamp base 1 .
夹具体2上加工有T型槽19,T型槽19内设有T型螺母20,通过T型螺母20将夹具体2和活动子板3连接,通过松动T型螺母20可以实现活动子板3的横向移动。The clamp body 2 is processed with a T-shaped groove 19, and a T-shaped nut 20 is arranged in the T-shaped groove 19. The clamp body 2 and the movable sub-board 3 are connected through the T-shaped nut 20, and the movable sub-board can be realized by loosening the T-shaped nut 20. 3 for lateral movement.
通过移动活动子板3位置和更换大头定位销7、小头定位销4、大头垫块8、小头垫块14时,可以加工不同大、小头孔间距和不同大、小头孔径的连杆产品,提高了夹具通用性。By moving the position of the movable sub-board 3 and replacing the large-end positioning pin 7, the small-end positioning pin 4, the large-end spacer 8 and the small-end spacer 14, it is possible to process different large and small hole pitches and different large and small hole diameters. Rod products, increased fixture versatility.
当旋转固定螺母13上的调整螺杆12时,夹具体2就会以轴承孔中心为圆心旋转,达到调整被加工工件加工角度的目的。当角度调整好后,紧固夹具体2立板两侧的锁紧螺钉17,辅助对夹具体2进行固定,然后通液压,让压紧油缸5带动压板6压紧连杆,之后便可以进行加工。When the adjusting screw 12 on the fixing nut 13 is rotated, the chuck body 2 will rotate around the center of the bearing hole to achieve the purpose of adjusting the processing angle of the workpiece to be processed. After the angle is adjusted, fasten the locking screws 17 on both sides of the vertical plate of the clamp body 2, assist in fixing the clamp body 2, and then pass the hydraulic pressure to let the compression cylinder 5 drive the pressure plate 6 to compress the connecting rod, and then it can be carried out. processing.
惟以上所述者,仅为本实用新型的具体实施例而已,当不能以此限定本实用新型实施的范围,故其等同组件的置换,或依本实用新型专利保护范围所作的等同变化与修改,皆应仍属本实用新型权利要求书涵盖之范畴。But the above-mentioned ones are only specific embodiments of the utility model, and should not limit the scope of implementation of the utility model, so they are equivalent to the replacement of components, or the equivalent changes and modifications made according to the patent protection scope of the utility model , should still belong to the category covered by the claims of the present utility model.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920008906.6U CN209239582U (en) | 2019-01-03 | 2019-01-03 | A flexible fixture for machining the inclined surface of the small end of the engine connecting rod |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920008906.6U CN209239582U (en) | 2019-01-03 | 2019-01-03 | A flexible fixture for machining the inclined surface of the small end of the engine connecting rod |
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| Publication Number | Publication Date |
|---|---|
| CN209239582U true CN209239582U (en) | 2019-08-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920008906.6U Expired - Fee Related CN209239582U (en) | 2019-01-03 | 2019-01-03 | A flexible fixture for machining the inclined surface of the small end of the engine connecting rod |
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| Country | Link |
|---|---|
| CN (1) | CN209239582U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109514314A (en) * | 2019-01-03 | 2019-03-26 | 天润曲轴股份有限公司 | Process the flexible fixture on connecting rod small end of engine inclined-plane |
| CN114770156A (en) * | 2022-06-16 | 2022-07-22 | 江苏宏达数控科技股份有限公司 | Fixing clamp for numerical control machine tool |
| CN114871511A (en) * | 2022-06-09 | 2022-08-09 | 安庆中船柴油机有限公司 | Hobbing clamp for diesel engine connecting rod |
-
2019
- 2019-01-03 CN CN201920008906.6U patent/CN209239582U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109514314A (en) * | 2019-01-03 | 2019-03-26 | 天润曲轴股份有限公司 | Process the flexible fixture on connecting rod small end of engine inclined-plane |
| CN109514314B (en) * | 2019-01-03 | 2023-09-19 | 天润工业技术股份有限公司 | Flexible fixture for processing engine connecting rod small end bevel |
| CN114871511A (en) * | 2022-06-09 | 2022-08-09 | 安庆中船柴油机有限公司 | Hobbing clamp for diesel engine connecting rod |
| CN114871511B (en) * | 2022-06-09 | 2023-11-03 | 安庆中船柴油机有限公司 | Gear hobbing clamp for diesel engine connecting rod |
| CN114770156A (en) * | 2022-06-16 | 2022-07-22 | 江苏宏达数控科技股份有限公司 | Fixing clamp for numerical control machine tool |
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Address after: Tianrun road Wendeng District of Weihai City, Shandong Province, No. 264400 2-13 Co-patentee after: Shandong University of Technology Patentee after: Tianrun Industrial Technology Co.,Ltd. Address before: Wendeng City, Weihai City, Shandong province 264400 Tianrun Road No. 2-13 Co-patentee before: Shandong University of Technology Patentee before: TIANRUN CRANKSHAFT Co.,Ltd. |
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Granted publication date: 20190813 |