CN209239304U - A kind of bolt strainer coats laser welding jig automatically - Google Patents
A kind of bolt strainer coats laser welding jig automatically Download PDFInfo
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- CN209239304U CN209239304U CN201822060604.1U CN201822060604U CN209239304U CN 209239304 U CN209239304 U CN 209239304U CN 201822060604 U CN201822060604 U CN 201822060604U CN 209239304 U CN209239304 U CN 209239304U
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Abstract
Description
技术领域technical field
本实用新型涉及汽车行业螺栓滤网焊接技术领域,具体是涉及一种螺栓滤网自动包覆激光焊接治具。The utility model relates to the technical field of bolt filter screen welding in the automobile industry, in particular to a laser welding jig for automatic coating of a bolt filter screen.
背景技术Background technique
螺栓类过滤装置在汽车行业应用非常广泛,过滤的原理就是通过在滤网上冲压出紧密排列的小孔,机油流经过滤阀时,过滤掉机油中的杂质,从而避免机油中的杂质对设备造成损伤。在该螺栓过滤装置中,需要将不锈钢滤网紧密包覆在螺栓上,滤网与螺栓直径接触面不能有间隙,确保机油只能通过滤网孔流通。目前现有技术主要存在螺栓与滤网焊接过程中滤网定位不稳定、压紧接触焊接位置不牢靠、滤网抱紧螺栓直径存在间隙的三大问题。Bolt filter devices are widely used in the automotive industry. The principle of filtration is to punch out closely arranged small holes on the filter screen. When the oil flows through the filter valve, the impurities in the oil are filtered out, so as to avoid the impurities in the oil from causing damage to the equipment. damage. In the bolt filter device, it is necessary to tightly wrap the stainless steel filter screen on the bolt, and there should be no gap between the diameter contact surface of the filter screen and the bolt, so as to ensure that the oil can only flow through the filter screen holes. At present, there are mainly three major problems in the prior art that the positioning of the filter screen is unstable during the welding process of the bolt and the filter screen, the position of the pressing contact welding is not reliable, and there is a gap in the diameter of the filter screen holding bolt.
发明内容Contents of the invention
针对现有技术中存在的缺陷,本实用新型的目的在于提供一种焊接合格率高、生产效率高的螺栓滤网自动包覆激光焊接治具。Aiming at the defects existing in the prior art, the purpose of the utility model is to provide a laser welding jig with high welding qualification rate and high production efficiency for automatic coating of bolt filter screen.
为达到以上目的,本实用新型采用如下技术方案。In order to achieve the above object, the utility model adopts the following technical solutions.
一种螺栓滤网自动包覆激光焊接治具,其特征在于,包括:V型块,在所述V型块上设有用来放置滤网的凹槽和用来放置螺栓的定位块,在所述V型块的下方设有滤网抱紧块,在所述V型块的左右两侧分别设有对应的滤网夹紧块,在所述V型块的上方设有焊接位压头。A bolt filter screen automatic coating laser welding jig is characterized in that it includes: a V-shaped block, on which a groove for placing the filter screen and a positioning block for placing the bolt are arranged, and the A filter screen holding block is provided below the V-shaped block, corresponding filter screen clamping blocks are respectively provided on the left and right sides of the V-shaped block, and a welding position pressure head is provided above the V-shaped block.
作为上述方案的进一步说明,对应所述滤网抱紧块设有上顶气缸,所述滤网抱紧块在所述上顶气缸的作用下上下移动,在所述滤网抱紧块上设有与所述螺栓侧面配合的圆弧槽。As a further description of the above scheme, an upper cylinder is provided corresponding to the filter screen holding block, and the filter screen holding block moves up and down under the action of the upper top cylinder, and a There is an arc groove matched with the side of the bolt.
作为上述方案的进一步说明,在所述圆弧槽内设有可上下活动的顶板,在所述顶板的底部连接有第一弹簧。As a further description of the above solution, a top plate movable up and down is provided in the arc groove, and a first spring is connected to the bottom of the top plate.
作为上述方案的进一步说明,在所述滤网抱紧块的底部设有可上下活动、并与所述上顶气缸对应的等高螺栓,所述等高螺栓与所述滤网抱紧块之间通过第二弹簧连接。As a further description of the above scheme, there are contour bolts that can move up and down and correspond to the upper cylinder at the bottom of the filter screen holding block. are connected by a second spring.
作为上述方案的进一步说明,所述滤网夹紧块安装在第一线性滑轨上,对应各所述滤网夹紧块分别设有相应的夹紧气缸,两所述滤网夹紧块在所述夹紧气缸的作用下沿所述第一线性滑轨来回移动。As a further description of the above scheme, the filter screen clamping blocks are installed on the first linear slide rail, corresponding to each of the filter screen clamping blocks are respectively provided with corresponding clamping cylinders, and the two filter screen clamping blocks Under the action of the clamping cylinder, it moves back and forth along the first linear slide rail.
作为上述方案的进一步说明,对应所述焊接位压头设有下压气缸,所述焊接位压头在所述下压气缸的作用下上下移动。As a further description of the above solution, a down-pressing cylinder is provided corresponding to the welding position head, and the welding position head moves up and down under the action of the down-pressing cylinder.
作为上述方案的进一步说明,在所述V型块的前侧或后侧设有与所述定位块配合、用来顶紧固定所述螺栓的芯轴。As a further illustration of the above solution, a mandrel that cooperates with the positioning block and is used to tighten and fix the bolt is provided on the front side or the rear side of the V-shaped block.
作为上述方案的进一步说明,所述芯轴安装在第二线性滑轨上,对应所述芯轴设有芯轴气缸,所述芯轴在所述芯轴气缸的驱动下沿所述第二线性滑轨来回移动。As a further description of the above solution, the mandrel is installed on the second linear slide rail, and a mandrel cylinder is provided corresponding to the mandrel, and the mandrel is driven by the mandrel cylinder along the second linear The slide rails move back and forth.
本实用新型的有益效果是:The beneficial effects of the utility model are:
通过设置V型块,并结合滤网抱紧块、滤网夹紧块和焊接位压头,可以完美解决螺栓与滤网焊接过程中滤网定位不稳定、压紧接触焊接位置不牢靠、滤网抱紧螺栓直径存在间隙的三大问题,大大力高了产品焊接的合格率,减少作业人员的同时提高生产效率。By setting the V-shaped block, combined with the filter screen holding block, filter screen clamping block and welding position pressure head, it can perfectly solve the unstable positioning of the filter screen during the welding process of the bolt and the filter screen, the unreliable pressing contact welding position, and the filter There are three major problems in the gap between the diameter of the net holding bolt, which greatly improves the qualified rate of product welding, reduces the number of operators and improves production efficiency.
附图说明Description of drawings
图1所示为本实用新型提供的螺栓滤网自动包覆激光焊接治具结构示意图。Fig. 1 is a schematic diagram of the structure of the automatic coating laser welding jig provided by the utility model.
图2所示为本实用新型提供的螺栓滤网自动包覆激光焊接治具俯视图。Figure 2 is a top view of the bolt filter screen automatic coating laser welding jig provided by the present invention.
附图标记说明:Explanation of reference signs:
1、上顶气缸,2、等高螺栓,3、V型块,4、滤网抱紧块,5、滤网,6、第一弹簧,7、第二弹簧,8、滤网夹紧块,9、螺栓,10、焊接位压头,11、芯轴气缸,12、芯轴,13、第二线性滑轨,14、夹紧气缸,15、第一线性滑轨,16、下压气缸。1. Top cylinder, 2. Contour bolts, 3. V-shaped block, 4. Filter screen holding block, 5. Filter screen, 6. First spring, 7. Second spring, 8. Filter screen clamping block , 9, bolts, 10, welding position pressure head, 11, mandrel cylinder, 12, mandrel, 13, second linear slide rail, 14, clamping cylinder, 15, first linear slide rail, 16, pressing down cylinder .
具体实施方式Detailed ways
在本实用新型的描述中,需要说明的是,对于方位词,如有术语“中心”,“横向”、“纵向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示方位和位置关系为基于附图所示的方位或位置关系,仅是为了便于叙述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定方位构造和操作,不能理解为限制本实用新型的具体保护范围。In the description of the present utility model, it should be noted that for orientation words, such as the terms "center", "horizontal", "longitudinal", "length", "width", "thickness", "upper", "lower ", "Front", "Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Inverse "Hour hand" and other indication orientations and positional relationships are based on the orientations or positional relationships shown in the drawings, which are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, so as to The specific orientation structure and operation should not be interpreted as limiting the specific protection scope of the present utility model.
此外,如有术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或隐含指明技术特征的数量。由此,限定有“第一”、“第二”特征可以明示或者隐含包括一个或者多个该特征,在本实用新型描述中,“至少”的含义是一个或一个以上,除非另有明确具体的限定。In addition, terms such as "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of technical features. Therefore, the definition of "first" and "second" features may explicitly or implicitly include one or more of these features, and in the description of the present utility model, the meaning of "at least" is one or more than one, unless otherwise clearly stated Specific limits.
在本实用新型中,除另有明确规定和限定,如有术语“组装”、“相连”、“连接”术语应作广义去理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;也可以是机械连接;可以是直接相连,也可以是通过中间媒介相连,可以是两个元件内部相连通。对于本领域普通技术人员而言,可以根据具体情况理解上述的术语在本实用新型中的具体含义。In this utility model, unless otherwise clearly specified and limited, if there are terms "assembled", "connected", and "connected", the terms should be interpreted in a broad sense, for example, it can be a fixed connection or a detachable connection, or Integral connection; it can also be mechanical connection; it can be connected directly or through an intermediary, and it can be that two components are internally connected. Those of ordinary skill in the art can understand the specific meanings of the above-mentioned terms in the present utility model according to specific situations.
在实用新型中,除非另有规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一特征和第二特征不是直接接触而是通过它们之间的另外特征接触。而且,第一特征在第二特征“之上”、“之下”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅是表示第一特征水平高度高于第二特征的高度。第一特征在第二特征“之上”、“之下”和“下面”包括第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度低于第二特征。In the utility model, unless otherwise specified and limited, a first feature being "on" or "under" a second feature may include that the first and second features are in direct contact, and may also include that the first and second features are not not in direct contact but through another characteristic contact between them. Moreover, "above", "below" and "above" the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the level of the first feature is higher than that of the second feature the height of. "Above", "under" and "beneath" the first feature on the second feature include that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
下面结合说明书的附图,对本实用新型的具体实施方式作进一步的描述,使本实用新型的技术方案及其有益效果更加清楚、明确。下面通过参考附图描述实施例是示例性的,旨在解释本实用新型,而不能理解为对本实用新型的限制。The specific implementation of the utility model will be further described below in combination with the accompanying drawings of the specification, so as to make the technical solution of the utility model and its beneficial effects more clear and definite. The embodiments described below by referring to the figures are exemplary and intended to explain the present utility model, but should not be construed as limiting the present utility model.
如图1、图2所示,一种螺栓滤网自动包覆激光焊接治具,其特征在于,包括:V型块3,在所述V型块3上设有用来放置滤网5的凹槽和用来放置螺栓9的定位块,在所述V型块3的下方设有滤网抱紧块4,在所述V型块3的左右两侧分别设有对应的滤网夹紧块8,在所述V型块3的上方设有焊接位压头10。As shown in Fig. 1 and Fig. 2, a bolt filter screen automatic coating laser welding fixture is characterized in that it includes: a V-shaped block 3, and a concave hole for placing the filter screen 5 is arranged on the V-shaped block 3. The slot and the positioning block for placing the bolt 9 are provided with a filter screen clamping block 4 below the V-shaped block 3, and corresponding filter screen clamping blocks are respectively provided on the left and right sides of the V-shaped block 3 8. A welding position pressure head 10 is provided above the V-shaped block 3 .
其中,对应所述滤网抱紧块4设有上顶气缸1,所述滤网抱紧块4在所述上顶气缸1的作用下上下移动,在所述滤网抱紧块4上设有与所述螺栓9侧面配合的圆弧槽。在所述圆弧槽内设有可上下活动的顶板,在所述顶板的底部连接有第一弹簧6。在所述滤网抱紧块4的底部设有可上下活动、并与所述上顶气缸1对应的等高螺栓2,所述等高螺栓2与所述滤网抱紧块4之间通过第二弹簧7连接。Wherein, an upper cylinder 1 is provided corresponding to the filter screen holding block 4, and the filter screen holding block 4 moves up and down under the action of the upper top cylinder 1, and the filter screen holding block 4 is provided with There is an arc groove matched with the side of the bolt 9 . A top plate movable up and down is provided in the arc groove, and a first spring 6 is connected to the bottom of the top plate. The bottom of the filter screen holding block 4 is provided with a contour bolt 2 that can move up and down and corresponds to the upper top cylinder 1, and the contour bolt 2 passes through the filter screen holding block 4. The second spring 7 is connected.
所述滤网夹紧块8安装在第一线性滑轨15上,对应各所述滤网夹紧块8分别设有相应的夹紧气缸14,两所述滤网夹紧块8在所述夹紧气缸14的作用下沿所述第一线性滑轨15来回移动。The filter screen clamping blocks 8 are installed on the first linear slide rail 15, corresponding to each of the filter screen clamping blocks 8 are respectively provided with corresponding clamping cylinders 14, and the two filter screen clamping blocks 8 are placed on the The clamping cylinder 14 moves back and forth along the first linear slide rail 15 .
对应所述焊接位压头10设有下压气缸16,所述焊接位压头10在所述下压气缸16的作用下上下移动。A downward pressure cylinder 16 is provided corresponding to the welding position pressure head 10 , and the welding position pressure head 10 moves up and down under the action of the downward pressure cylinder 16 .
在所述V型块3的前侧或后侧设有与所述定位块配合、用来顶紧固定所述螺栓9的芯轴12。所述芯轴12安装在第二线性滑轨13上,对应所述芯轴12设有芯轴气缸11,所述芯轴12在所述芯轴气缸11的驱动下沿所述第二线性滑轨13来回移动。A mandrel 12 that cooperates with the positioning block and is used to tighten and fix the bolt 9 is provided on the front side or the rear side of the V-shaped block 3 . The mandrel 12 is installed on the second linear slide rail 13, and a mandrel cylinder 11 is provided corresponding to the mandrel 12, and the mandrel 12 slides along the second linear slide under the drive of the mandrel cylinder 11. Rail 13 moves back and forth.
实际应用时,治具通气后,夹紧气缸14处于张开状态。第一步,将滤网5放入V型块3凹槽中,第二步,将螺栓9放入V型块3定位面上,第三步,按启动按钮,控制部分将依次动作,分别为:芯轴气缸11动作,芯轴12顶紧螺栓9尾端;上顶气缸1动作,推动等高螺栓2上移,进而带动滤网抱紧块4上移,滤网抱紧块4上移过程中,顶部会顶住滤网5的底部,并结合相应的圆弧槽使滤网5抱紧螺栓9;夹紧气缸14动作,使滤网夹紧块8夹紧滤网5两端;下压气缸16动作,压紧滤网5与螺栓9焊接位;激光焊接,完成作业。In actual application, after the jig is ventilated, the clamping cylinder 14 is in an open state. The first step is to put the filter screen 5 into the groove of the V-shaped block 3. The second step is to put the bolt 9 into the positioning surface of the V-shaped block 3. The third step is to press the start button, and the control part will operate in sequence, respectively. It is: mandrel cylinder 11 moves, mandrel 12 presses against the tail end of bolt 9; upper top cylinder 1 moves, pushes contour bolt 2 to move up, and then drives filter screen holding block 4 to move upward, and filter screen holding block 4 moves up During the moving process, the top will withstand the bottom of the filter screen 5, and combined with the corresponding arc groove, the filter screen 5 will hold the bolt 9 tightly; the clamping cylinder 14 will act to make the filter screen clamping block 8 clamp the two ends of the filter screen 5 ; Press down the cylinder 16 action, compress the filter screen 5 and the welding position of the bolt 9; laser welding, complete the work.
本实施例提供的一种螺栓滤网自动包覆激光焊接治具,能在上、下、左、右、前、后全方位夹紧滤网和螺栓,有效解决螺栓与滤网焊接过程中滤网定位不稳定、压紧接触焊接位置不牢靠的问题,同时,将V型槽与滤网抱紧块进行有机结合,解决滤网抱紧螺栓直径存在间隙的问题,有效提高产品焊接合格率,提高生产效率。This embodiment provides a bolt filter screen automatic coating laser welding jig, which can clamp the filter screen and bolts in all directions up, down, left, right, front and rear, and effectively solve the problem of filter screen welding during the welding process of the bolts and the filter screen. The problem of unstable mesh positioning and unreliable pressing contact welding position. At the same time, the V-shaped groove and the filter mesh holding block are organically combined to solve the problem of gaps in the diameter of the filter mesh holding bolts, and effectively improve the welding pass rate of the product. Increase productivity.
通过上述的结构和原理的描述,所属技术领域的技术人员应当理解,本实用新型不局限于上述的具体实施方式,在本实用新型基础上采用本领域公知技术的改进和替代均落在本实用新型的保护范围,如采用电机等其他动力机构来驱动滤网抱紧块、滤网夹紧块、焊接位压头等。本实用新型的保护范围应由各权利要求项及其等同物限定之。具体实施方式中未阐述的部分均为现有技术或公知常识。Through the description of the above structure and principle, those skilled in the art should understand that the utility model is not limited to the above-mentioned specific implementation, and the improvement and replacement of the technology known in the art on the basis of the utility model all fall within the scope of the utility model. The new protection range, such as using other power mechanisms such as motors to drive the filter screen clamping block, filter screen clamping block, welding position pressure head, etc. The protection scope of the present utility model should be defined by the claims and their equivalents. Parts not described in the detailed description are prior art or common knowledge.
Claims (8)
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| CN201822060604.1U CN209239304U (en) | 2018-12-10 | 2018-12-10 | A kind of bolt strainer coats laser welding jig automatically |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111015000A (en) * | 2019-12-24 | 2020-04-17 | 浙江宇钻精密元件有限公司 | Welding device for precise bolt filter screen |
| CN116372553A (en) * | 2023-06-02 | 2023-07-04 | 苏州英维特精密机械有限公司 | Filter screen wrapping equipment for cylindrical part and operation method of filter screen wrapping equipment |
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2018
- 2018-12-10 CN CN201822060604.1U patent/CN209239304U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111015000A (en) * | 2019-12-24 | 2020-04-17 | 浙江宇钻精密元件有限公司 | Welding device for precise bolt filter screen |
| CN116372553A (en) * | 2023-06-02 | 2023-07-04 | 苏州英维特精密机械有限公司 | Filter screen wrapping equipment for cylindrical part and operation method of filter screen wrapping equipment |
| CN116372553B (en) * | 2023-06-02 | 2023-08-22 | 苏州英维特精密机械有限公司 | Filter screen wrapping equipment for cylindrical part and operation method of filter screen wrapping equipment |
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Address after: 528311 1st floor, building 5, Qide real estate Park, No.2, Xingye East Road, Shunjiang Neighborhood Committee Industrial Park, Beijiao Town, Shunde District, Foshan City, Guangdong Province Patentee after: Guangdong Guoyu Technology Co.,Ltd. Address before: 528311 1st floor, building 5, Qide real estate Park, No.2, Xingye East Road, Shunjiang Neighborhood Committee Industrial Park, Beijiao Town, Shunde District, Foshan City, Guangdong Province Patentee before: GUANGDONG NATIONAL BOWLDER TECHNOLOGY CO.,LTD. |
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