CN209223251U - Oil channel forming knife and CNC milling machine - Google Patents
Oil channel forming knife and CNC milling machine Download PDFInfo
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- CN209223251U CN209223251U CN201822091418.4U CN201822091418U CN209223251U CN 209223251 U CN209223251 U CN 209223251U CN 201822091418 U CN201822091418 U CN 201822091418U CN 209223251 U CN209223251 U CN 209223251U
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- 238000003801 milling Methods 0.000 title claims abstract description 15
- 238000005520 cutting process Methods 0.000 claims abstract description 103
- 229910003460 diamond Inorganic materials 0.000 claims abstract description 9
- 239000010432 diamond Substances 0.000 claims abstract description 9
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 7
- 239000010959 steel Substances 0.000 claims abstract description 7
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical group [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims abstract description 7
- 229910052721 tungsten Inorganic materials 0.000 claims abstract description 7
- 239000010937 tungsten Substances 0.000 claims abstract description 7
- 230000007423 decrease Effects 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims 1
- 239000003921 oil Substances 0.000 abstract description 22
- 238000003754 machining Methods 0.000 abstract description 5
- 239000000463 material Substances 0.000 abstract description 3
- 239000010705 motor oil Substances 0.000 abstract description 3
- 238000007493 shaping process Methods 0.000 abstract 3
- 238000000034 method Methods 0.000 description 8
- 238000012545 processing Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 238000005457 optimization Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 238000005219 brazing Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及成型铣刀技术领域,具体而言,是涉及一种油道成型刀及包括该油道成型刀的数控铣床。The utility model relates to the technical field of forming milling cutters, in particular to an oil passage forming cutter and a numerical control milling machine including the oil passage forming cutter.
背景技术Background technique
数控铣床是目前使用较为广泛的数控机床之一;在加工汽车发动机内部油道时,往往对刀具的光洁度具有较高的要求,然而在实际机械加工过程中,大多采用硬质合金刀具,由于整个刀体都是硬质合金,虽具有钢性好、切削时不变形、刀削力强等优势,但亦存在耐磨性差、切削光洁度低、使用寿命短,生产成本过高等缺点,不利于汽车发动机内部油道的精加工。CNC milling machine is one of the most widely used CNC machine tools at present; when processing the internal oil passage of automobile engine, it often has high requirements on the finish of the tool. However, in the actual machining process, most of the carbide tools are used. The cutter body is made of hard alloy. Although it has the advantages of good rigidity, no deformation during cutting, and strong cutting force, it also has disadvantages such as poor wear resistance, low cutting finish, short service life, and high production cost, which is not conducive to automobiles. Finishing of the internal oil passages of the engine.
实用新型内容Utility model content
本实用新型的目的在于提供一种油道成型刀及数控铣床,旨在解决现有技术中由于硬质合金刀具光洁度差,导致采用其进行汽车发动机内部油道加工时精度差、加工质量不理想的技术问题。The purpose of the utility model is to provide a kind of oil channel forming knife and numerical control milling machine, aiming at solving the problem of poor precision and unsatisfactory processing quality when using it to process the internal oil channel of the automobile engine due to the poor finish of the cemented carbide tool in the prior art technical issues.
为达此目的,本实用新型采用的技术方案是:For reaching this purpose, the technical scheme that the utility model adopts is:
提供一种油道成型刀,包括条状的柄部和连接在所述柄部外端面上的切削部,所述切削部包括分别连接在所述柄部的切削片和支撑片,所述切削片具有相对的第一端和第二端,所述第一端连接在所述柄部的外端面,所述第二端朝远离所述柄部的方向延伸,所述切削片于所述第二端具有一切削刃;所述支撑片设于所述切削片的一侧并用以支撑所述切削片;所述切削片为聚晶金刚石切削片,所述支撑片为钨钢材质支撑片。Provided is an oil channel forming knife, comprising a strip-shaped shank and a cutting portion connected to the outer end surface of the shank, the cutting portion includes a cutting piece and a supporting piece respectively connected to the shank, the cutting The blade has opposite first and second ends, the first end is connected to the outer end surface of the shank, the second end extends away from the shank, and the cutting blade is connected to the second end. Two ends have a cutting edge; the support piece is arranged on one side of the cutting piece and is used to support the cutting piece; the cutting piece is a polycrystalline diamond cutting piece, and the support piece is a tungsten steel support piece.
进一步地,所述支撑片包括多个托片,多个所述托片依序叠设且均与所述切削片平行,多个所述托片均一端连接在所述柄部的外端面,另一端朝远离所述柄部的方向延伸。Further, the supporting sheet includes a plurality of supporting pieces, which are stacked in sequence and parallel to the cutting piece, and one end of the supporting pieces is connected to the outer end surface of the handle, The other end extends away from the handle.
进一步地,多个所述托片的延伸长度从所述切削片朝向远离所述切削片的方向递减。Further, the extension lengths of the plurality of support pieces decrease gradually from the cutting piece toward a direction away from the cutting piece.
进一步地,多个所述托片的外端面均由平行且靠近所述切削片的面向远离所述切削片的方向并向所述第一端倾斜延伸。Further, the outer end surfaces of the plurality of support pieces are all parallel to and close to the cutting piece, face away from the cutting piece, and extend obliquely toward the first end.
进一步地,所述切削片具有背离所述支撑片的一主切削面,所述主切削面与所述第二端外端面相交形成所述切削刃。Further, the cutting piece has a main cutting surface facing away from the support piece, and the main cutting surface intersects with the outer end surface of the second end to form the cutting edge.
进一步地,所述切削片的第二端外端面由所述主切削面向所述支撑片并向所述第一端倾斜延伸。Further, the outer surface of the second end of the cutting piece extends obliquely from the main cutting surface to the supporting piece and toward the first end.
进一步地,所述柄部包括夹持部、与所述切削部相连接且呈圆柱状的连接部以及连接在所述夹持部与所述连接部之间的避空部,所述避空部呈圆台状。Further, the shank includes a clamping part, a cylindrical connecting part connected with the cutting part, and a hollow part connected between the clamping part and the connecting part, and the hollow The head is round.
进一步地,所述夹持部呈圆柱状。Further, the clamping portion is cylindrical.
进一步地,所述夹持部上形成有用于装夹的第一平面和第二平面,所述第一平面与所述第二平面相对设置。Further, a first plane and a second plane for clamping are formed on the clamping portion, and the first plane is opposite to the second plane.
本实用新型提供的油道成型刀的有益效果在于:与现有技术对比,本实用新型提出的一种油道成型刀,包括柄部和切削部,切削部连接在柄部外端面上,切削部包括切削片和用以支撑切削片的支撑片,切削片为聚晶金刚石切削片,支撑片为钨钢材质支撑片,通过合理设置刀具结构并更改刀具材质,即通过采用钨钢刀体承载聚晶金刚石(PCD,Polycrystalline diamond)刀体,一方面保证了切削片加工过程中的结构稳定性,另一方面,切削片光洁度高,适用于汽车发动机油道的精加工,利用率高,结构简单易加工,制造成本低。The beneficial effect of the oil passage forming knife provided by the utility model is that: compared with the prior art, the oil passage forming knife proposed by the utility model includes a handle and a cutting part, and the cutting part is connected to the outer end surface of the handle for cutting The part includes the cutting piece and the support piece used to support the cutting piece. The cutting piece is a polycrystalline diamond cutting piece, and the support piece is a tungsten steel support piece. Polycrystalline diamond (PCD, Polycrystalline diamond) cutter body, on the one hand, ensures the structural stability of the cutting blade during processing; Simple and easy to process, low manufacturing cost.
本实用新型提供的数控铣床的有益效果在于:与现有技术对比,本实用新型提出的一种数控铣床,包括上述的油道成型刀,该数控铣床可通过预设程序控制该成型刀对汽车发动机油道进行精加工,加工质量高,且刀具使用寿命长,生产效率高。The beneficial effect of the numerically controlled milling machine provided by the utility model is that: compared with the prior art, a kind of numerically controlled milling machine proposed by the utility model includes the above-mentioned oil passage forming knife, and the numerically controlled milling machine can control the forming knife on the automobile through a preset program. The engine oil passage is finished, with high processing quality, long tool life and high production efficiency.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the utility model, the following will briefly introduce the accompanying drawings that are required in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only the practical For some novel embodiments, those skilled in the art can also obtain other drawings based on these drawings without any creative work.
图1是本实用新型实施例提供的油道成型刀的立体示意图;Fig. 1 is a three-dimensional schematic view of an oil passage forming knife provided by an embodiment of the present invention;
图2是本实用新型实施例提供的油道成型刀的正视示意图;Fig. 2 is a schematic front view of the oil passage forming knife provided by the embodiment of the present invention;
图3是本实用新型实施例提供的油道成型刀的俯视示意图;Fig. 3 is a schematic top view of the oil passage forming knife provided by the embodiment of the present invention;
图4是本实用新型实施例提供的油道成型刀的仰视示意图。Fig. 4 is a schematic bottom view of the oil channel forming knife provided by the embodiment of the present invention.
其中,图中各附图标记:Wherein, each reference sign in the figure:
1:柄部 11:夹持部1: Shank 11: Clamping part
12:连接部 13:避空部12: Connecting part 13: Avoidance part
2:切削部 21:切削片2: Cutting part 21: Cutting piece
22:支撑片 21a:第一端22: Support piece 21a: First end
21b:第二端 211:切削刃21b: second end 211: cutting edge
221:托片 212:主切削面221: support piece 212: main cutting surface
具体实施方式Detailed ways
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本实用新型,而不能理解为对本实用新型的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary and are intended to explain the present invention, but should not be construed as limiting the present invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In this utility model, unless otherwise specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connection, or integration; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model according to specific situations.
如图1至图4所示,为本实用新型提供的一较佳实施例。As shown in Fig. 1 to Fig. 4, it is a preferred embodiment provided by the utility model.
本实施例提供的一种油道成型刀,主要用于加工汽车发动机内部油道,油道壁优选为铝质,当然也可用于加工与汽车发动机内部油道相似的结构,此处不作唯一限定;成型刀包括条状的柄部1和连接在柄部1外端面上的切削部2,切削部2包括分别连接在柄部1的切削片21和支撑片22,切削片21具有相对的第一端21a和第二端21b,第一端21a连接在柄部1的外端面,优选地,如图2所示,第一端21a面位于柄部1外端面的中部,另外,第二端21b朝远离柄部1的方向延伸,优选地,第二端21b沿柄部1延伸方向延伸,且切削片21于第二端21b具有一切削刃211(主要切削部位);支撑片22设于切削片21的一侧并用以支撑切削片21,具体地,支撑片22可通过钎焊连接于切削片21与柄部1之间,当然,支撑片22也可通过其他常规方式连接,例如粘接或铆接等可拆卸连接方式,具体此处不作唯一限定;切削片21为聚晶金刚石切削片21,支撑片22为钨钢材质支撑片22;通过合理设置刀具结构并更改刀具材质,即通过采用钨钢刀体承载聚晶金刚石刀体,一方面保证了切削片21加工过程中的结构稳定性,另一方面,切削片21光洁度高,适用于汽车发动机油道的精加工,利用率高,结构简单易加工,制造成本低。The oil channel forming knife provided in this embodiment is mainly used for processing the internal oil channel of the automobile engine. The wall of the oil channel is preferably made of aluminum. Of course, it can also be used for processing structures similar to the internal oil channel of the automobile engine. There is no unique limitation here. The forming knife includes a strip-shaped shank 1 and a cutting portion 2 connected to the outer end surface of the shank 1, the cutting portion 2 includes a cutting piece 21 and a support piece 22 connected to the shank 1 respectively, and the cutting piece 21 has an opposite second One end 21a and the second end 21b, the first end 21a is connected to the outer end surface of the handle 1, preferably, as shown in Figure 2, the first end 21a is located in the middle of the outer end surface of the handle 1, in addition, the second end 21b extends away from the handle 1, preferably, the second end 21b extends along the extension direction of the handle 1, and the cutting piece 21 has a cutting edge 211 (main cutting part) at the second end 21b; the supporting piece 22 is located at One side of the cutting piece 21 is used to support the cutting piece 21. Specifically, the supporting piece 22 can be connected between the cutting piece 21 and the shank 1 by brazing. Of course, the supporting piece 22 can also be connected by other conventional methods, such as bonding The detachable connection methods such as jointing or riveting are not specifically limited here; the cutting piece 21 is a polycrystalline diamond cutting piece 21, and the supporting piece 22 is a tungsten steel supporting piece 22; by reasonably setting the tool structure and changing the tool material, that is, through The tungsten steel cutter body is used to carry the polycrystalline diamond cutter body. On the one hand, it ensures the structural stability of the cutting piece 21 during processing. On the other hand, the cutting piece 21 has a high finish, which is suitable for finishing the oil passage of the automobile engine and has a high utilization rate. , the structure is simple and easy to process, and the manufacturing cost is low.
在本实用新型的一个实施例中,请参阅图2,作为进一步地优化,支撑片22包括多个托片221,多个托片221依序叠设且均与切削片21平行,多个托片221均一端连接在柄部1的外端面,另一端朝远离柄部1的方向延伸;进一步地,请一并参阅图2及图4,多个托片221的延伸长度从切削片21朝向远离切削片21的方向递减;更进一步地,请继续参阅图4,多个托片221的外端面均由平行且靠近切削片21的面向远离切削片21的方向并向第一端21a倾斜延伸;该支撑片22结构可一体成型,也可将多个托片221分别加工而后堆叠而成,多个托片221可通过焊接或粘接等形式连接,该支撑片22结构简单易加工,且通过将多个托片221的外端面设置为斜面,便于刃磨切削片21,节省材料,成本低。In one embodiment of the present utility model, please refer to FIG. 2 , as a further optimization, the support piece 22 includes a plurality of support pieces 221, and the plurality of support pieces 221 are stacked in sequence and are all parallel to the cutting piece 21. One end of the piece 221 is connected to the outer end surface of the handle 1, and the other end extends away from the handle 1; further, please refer to FIG. 2 and FIG. The direction away from the cutting piece 21 decreases; further, please continue to refer to FIG. 4 , the outer end surfaces of the plurality of supporting pieces 221 are all parallel and close to the cutting piece 21, facing away from the cutting piece 21 and extending obliquely toward the first end 21a The structure of the support piece 22 can be integrally formed, or a plurality of support pieces 221 can be processed separately and then stacked, and the plurality of support pieces 221 can be connected by welding or bonding. The structure of the support piece 22 is simple and easy to process, and By setting the outer end surfaces of the plurality of support pieces 221 as slopes, it is convenient to sharpen the cutting pieces 21, saving materials and low cost.
在本实用新型的一个实施例中,请参阅图1,作为进一步地优化,切削片21具有背离支撑片22的一主切削面212,主切削面212与第二端21b外端面相交形成切削刃211,主切削面212可平行于柄部1的延伸方向,也可与柄部1的延伸方向形成一刀具前角(图未示),前角可介于5度到10度,优选为5±0.3度。In one embodiment of the present utility model, please refer to Fig. 1, as a further optimization, the cutting piece 21 has a main cutting surface 212 away from the support piece 22, the main cutting surface 212 intersects with the outer end surface of the second end 21b to form a cutting edge 211, the main cutting surface 212 can be parallel to the extension direction of the shank 1, and can also form a tool rake angle (not shown in the figure) with the extension direction of the shank 1, the rake angle can be between 5 degrees and 10 degrees, preferably 5 degrees ±0.3 degrees.
在本实用新型的一个实施例中,请参阅图4,作为进一步地优化,切削片21的第二端21b外端面由主切削面212向支撑片22并向第一端21a倾斜延伸,具体地,第二端21b外端面与一基面之间形成有一后角(图未示),基面与柄部1的延伸方向相垂直,后角介于5度~10度,优选地,后角为5±0.3度,通过改变前角、后角的大小,增加了刀具的耐用程度。In one embodiment of the present utility model, please refer to FIG. 4 , as a further optimization, the outer end surface of the second end 21b of the cutting piece 21 extends obliquely from the main cutting surface 212 to the support piece 22 and toward the first end 21a, specifically A relief angle (not shown) is formed between the outer end surface of the second end 21b and a base surface, the base surface is perpendicular to the extension direction of the handle 1, and the relief angle is between 5° and 10°. Preferably, the relief angle It is 5±0.3 degrees. By changing the size of the rake angle and the rear angle, the durability of the tool is increased.
在本实用新型的一个实施例中,请一并参阅图1至图4,作为进一步地优化,柄部1包括夹持部11、与切削部2相连接且呈圆柱状的连接部12以及连接在夹持部11与连接部12之间的避空部13,避空部13呈圆台状,该柄部1结构简单易加工,便于铣削排屑及切削刃211的刃磨。In one embodiment of the present utility model, please refer to Fig. 1 to Fig. 4 together, as a further optimization, the handle 1 includes a clamping part 11, a cylindrical connecting part 12 connected with the cutting part 2 and a connecting The void portion 13 between the clamping portion 11 and the connecting portion 12 is in the shape of a truncated cone. The structure of the shank portion 1 is simple and easy to process, which is convenient for milling chip removal and sharpening of the cutting edge 211 .
在本实用新型的一个实施例中,请参阅图2,夹持部11呈圆柱状,结构简单易加工;在本实用新型的又一个实施例中,作为进一步地优化,夹持部11上可形成有用于装夹的第一平面(图未示)和第二平面(图未示),第一平面与第二平面相对设置;进一步地,第一平面与第二平面彼此平行,防止柄部1装夹后发生旋转,保证了铣削加工过程中切削刃211的位置稳定性,保证了产品加工精度,减缓了切削部2的磨损,刀具使用寿命高。In one embodiment of the present utility model, please refer to Fig. 2, the clamping part 11 is cylindrical, and the structure is simple and easy to process; in another embodiment of the present utility model, as a further optimization, the clamping part 11 can be A first plane (not shown) and a second plane (not shown) for clamping are formed, and the first plane and the second plane are arranged opposite to each other; further, the first plane and the second plane are parallel to each other, preventing the handle from 1 rotates after clamping, which ensures the stability of the position of the cutting edge 211 during the milling process, ensures the machining accuracy of the product, slows down the wear of the cutting part 2, and increases the service life of the tool.
本实用新型提出的一种数控铣床,包括上述的油道成型刀,该数控铣床可通过预设程序控制该成型刀对汽车发动机油道进行精加工,加工质量高,且刀具使用寿命长,生产效率高。A numerically controlled milling machine proposed by the utility model includes the above-mentioned oil passage forming knife. The numerically controlled milling machine can control the forming knife to finish machining the automobile engine oil passage through a preset program. The machining quality is high, and the service life of the knife is long. efficient.
显然,本实用新型的上述实施例仅仅是为了清楚说明本实用新型所作的举例,而并非是对本实用新型的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型权利要求的保护范围之内。Apparently, the above-mentioned embodiments of the present utility model are only examples for clearly illustrating the present utility model, rather than limiting the implementation manner of the present utility model. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. All modifications, equivalent replacements and improvements made within the spirit and principles of the utility model shall be included in the protection scope of the claims of the utility model.
Claims (10)
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CN201822091418.4U CN209223251U (en) | 2018-12-12 | 2018-12-12 | Oil channel forming knife and CNC milling machine |
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CN201822091418.4U CN209223251U (en) | 2018-12-12 | 2018-12-12 | Oil channel forming knife and CNC milling machine |
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Effective date of registration: 20200316 Address after: 505, floor 5, building 1, yimeikang Industrial Park, No. 87, Jiaoping Avenue, Tianxin community, Tangxia Town, Dongguan City, Guangdong Province Patentee after: Dongguan Litai Precision Technology Co.,Ltd. Address before: 518000 Dalang Street Peak Community, Longhuan West Road, Longhua New District, Shenzhen City, Guangdong Province, No. 43 117 Patentee before: Shenzhen Minghui Tools Co.,Ltd. |
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Granted publication date: 20190809 Termination date: 20211212 |