CN209217591U - A new type of cable terminal ring slitting device - Google Patents
A new type of cable terminal ring slitting device Download PDFInfo
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- CN209217591U CN209217591U CN201821837052.4U CN201821837052U CN209217591U CN 209217591 U CN209217591 U CN 209217591U CN 201821837052 U CN201821837052 U CN 201821837052U CN 209217591 U CN209217591 U CN 209217591U
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Abstract
本实用新型涉及电力电缆终端制作设备技术领域,尤其涉及一种新型电缆终端环纵切装置,包括用于对电缆旋转切削的环切切削机构、用于对电缆上端中间位置进行纵切切削机构和用于承托并固定在电缆的支板支撑机构。该装置实现了切削过程省力且稳定顺畅的功能,有效的提高了电缆终端制作的规范性,避免了纵切切削不到电缆中间位置和切削角度不均匀的问题,提高了机构的安全运行可靠性,具有极其广泛的推广价值和良好的社会经济价值。
The utility model relates to the technical field of power cable terminal production equipment, in particular to a novel cable terminal ring slitting device, which includes a ring cutting mechanism for rotating and cutting cables, a slitting and cutting mechanism for slitting the middle position of the upper end of the cable and The support mechanism used to support and fix the cable. The device realizes the labor-saving and stable and smooth cutting process, effectively improves the standardization of cable terminal production, avoids the problems of longitudinal cutting not reaching the middle position of the cable and uneven cutting angle, and improves the safe operation reliability of the mechanism , has extremely extensive promotion value and good social and economic value.
Description
技术领域technical field
本实用新型涉及电力电缆终端制作设备技术领域,尤其涉及一种新型电缆终端环纵切装置。The utility model relates to the technical field of power cable terminal production equipment, in particular to a novel cable terminal ring longitudinal cutting device.
背景技术Background technique
在传统的35kv电缆半导电剥切工艺中,返修率高且易造成隐形质量瑕疵,从而导致制作平均成本及电缆安全隐患相对较高,为解决此类为题,新型35kv 及以下的半导电刀应用而生。In the traditional 35kv cable semi-conductive stripping and cutting process, the repair rate is high and it is easy to cause invisible quality defects, resulting in relatively high average production costs and cable safety hazards. In order to solve such problems, the new 35kv and below semi-conductive knife Born to apply.
电缆终端的外层绝缘皮的切割是一项简单的工艺,切割的质量却要求很高,以往是采用手锯、电缆刀等工具剥切、速度非常慢。工艺很难做到规整、标准、易出现电缆外皮切割的深度不均匀破坏半导电层,降低了半导电层主绝缘强度,并且很容易伤到电缆芯,进而影响电缆安全运行,所以电缆终端的划割对电缆附件的安装非常关键。The cutting of the outer insulation of the cable terminal is a simple process, but the quality of the cutting is very high. In the past, tools such as hand saws and cable knives were used for stripping and cutting, and the speed was very slow. The process is difficult to be regular and standard, and it is easy to cause the uneven cutting depth of the cable sheath to damage the semi-conductive layer, reduce the main insulation strength of the semi-conductive layer, and easily damage the cable core, thereby affecting the safe operation of the cable. Therefore, the cable terminal Scoring is critical to the installation of cable accessories.
目前市面上急需一种既能环切又能纵切的电缆装置且能保证切割的工艺质量,所以本装置设计的纵环切刀非常有意义。At present, there is an urgent need on the market for a cable device that can not only cut circularly but also longitudinally and can guarantee the quality of the cutting process, so the longitudinal circular cutter designed by this device is very meaningful.
实用新型内容Utility model content
本实用新型的主要目的就是针对上述问题,提供一种新型电缆终端环纵切装置。The main purpose of this utility model is to provide a novel cable terminal ring slitting device for the above problems.
本实用新型为实现上述目的,采用以下技术方案:一种新型电缆终端环纵切装置,其特征在于:包括用于对电缆旋转切削的环切切削机构、用于对电缆上端中间位置进行纵切切削机构和用于承托并固定在电缆的支板支撑机构;In order to achieve the above purpose, the utility model adopts the following technical solutions: a new cable terminal ring slitting device, which is characterized in that it includes a ring cutting mechanism for rotating and cutting the cable, and is used for slitting the middle position of the upper end of the cable. The cutting mechanism and the support mechanism for supporting and fixing the cable;
所述环切切削机构包括环切螺旋测微器、刀架、环切手环、手柄以及轴承装置;所述环切螺旋测微器通过支架固定在所述环切手环的内侧,所述环切螺旋测微器的下部与所述刀架固定连接,所述刀架上固定有环向切刀,所述环切手环的中部一体成型有套筒,套筒插入到轴承装置的内圈中与其固定,套筒上带有一个开口,环向切刀从开口处深入到套筒内部,所述手柄固定在所述环切手环的外侧;The circumcision cutting mechanism comprises a circumcision spiral micrometer, a tool holder, a circumcision bracelet, a handle and a bearing device; the circumcision spiral micrometer is fixed on the inner side of the circumcision bracelet by a bracket, and the circumcision The lower part of the spiral micrometer is fixedly connected with the knife rest, and a circumferential cutter is fixed on the knife rest, and a sleeve is integrally formed in the middle part of the circumcision bracelet, and the sleeve is inserted into the inner ring of the bearing device fixed, the sleeve has an opening, the circular cutter goes deep into the sleeve from the opening, and the handle is fixed on the outside of the circumcision bracelet;
所述纵切切削机构包括纵切螺旋测微器、刀具架主体板、滑轨滑块机构、刀具装置和推柄;所述纵切螺旋测微器固定在所述刀具架主体板上,所述刀具装置上固定有纵向切刀,刀具架主体板与所述滑轨滑块机构滑动配合,所述推柄固定在所述刀具架主体板上;The slitting and cutting mechanism includes a slitting spiral micrometer, a tool holder main plate, a slide rail slider mechanism, a tool device and a push handle; the slitting spiral micrometer is fixed on the tool holder main plate, and the A longitudinal cutter is fixed on the cutter device, the main plate of the tool holder is slidingly matched with the slider mechanism of the slide rail, and the push handle is fixed on the main board of the tool holder;
所述支板支撑机构包括平板、底架、横架、支撑板和地面支板;所述地面支板上开有轨槽,所述底架的下部与所述轨槽滑动配合并通过螺栓固定,所述支撑板的上部与所述平板固定连接,支撑板的下部与所述地面支板固定连接,所述横架通过螺栓将同一侧的底架连接在一起;The support plate support mechanism includes a flat plate, an underframe, a horizontal frame, a support plate and a ground support plate; rail grooves are opened on the ground support plate, and the lower part of the underframe is slidably fitted with the rail grooves and fixed by bolts , the upper part of the support plate is fixedly connected to the flat plate, the lower part of the support plate is fixedly connected to the ground support plate, and the cross frame connects the chassis on the same side together through bolts;
所述滑轨滑块机构固定在所述平板的上部;The slide rail slider mechanism is fixed on the upper part of the flat plate;
所述轴承装置的外圈分别与所述平板和地面支板固定连接。The outer ring of the bearing device is fixedly connected with the flat plate and the ground support plate respectively.
优选地,所述刀具装置包括刀架上把、刀架上把盖子、刀具部分、刀架盖子和螺旋旋钮,所述刀架上把与纵切螺旋测微器的下部连接,所述刀架上把盖子将刀具部分夹紧固定,刀架盖子将刀具部分下部夹紧固定,纵向切刀从刀架盖子下部伸出,通过螺旋旋钮调节刀具部分的松紧和上下位置。Preferably, the knife device includes a knife rest handle, a knife rest handle cover, a knife part, a knife rest cover and a screw knob, the knife rest handle is connected with the lower part of the slitting screw micrometer, and the knife rest The upper cover clamps and fixes the knife part, the knife holder cover clamps and fixes the lower part of the knife part, the longitudinal cutter protrudes from the lower part of the knife holder cover, and the tightness and the up and down position of the knife part are adjusted by the screw knob.
优选地,刀架上把盖子开有两个圆头平键,用两个螺旋旋钮固定着刀架盖子上下运动,在刀架盖子上开有两个螺栓孔,用螺栓紧固着刀片。Preferably, the knife rest cover is provided with two round-headed flat keys, and the knife rest cover is fixed to move up and down with two screw knobs, and two bolt holes are opened on the knife rest cover, and the blade is fastened with bolts.
优选地,所述地面支板右侧有两个螺栓孔通向底架下端的凹槽中,由两个螺栓对底架从右侧施加压力紧固。Preferably, two bolt holes on the right side of the ground support plate lead to the groove at the lower end of the chassis, and the two bolts exert pressure on the chassis from the right side to fasten it.
本实用新型的有益效果是:本装置的目的在于进行电缆外皮的纵痕和环痕划割,将电缆黑色外皮切割深度为1.5mm~1.7mm,便于电缆的外屏蔽剥离,进行电缆附件的安装。本装置包括两个主要的功能:环形切割和纵向切割电缆外皮。该装置包括用于对电缆旋转切削的环切切削机构、用于对电缆上端中间位置进行纵切切削机构和用于承托并固定在电缆的支板支撑机构,本装置通过采用环切手环带动轴承进行环切削电缆,将刀具用螺栓固定在环切手环上,环切手环转动对电缆进行切削;利用滑块滑轨装置带动纵切切削装置中的滑块垫片,滑块垫片与刀具架主体用螺栓固定,滑块在推柄的作用下运动,带动整个刀具架主体运动。该装置实现了切削过程省力且稳定顺畅的功能,有效的提高了电缆终端制作的规范性,避免了纵切切削不到电缆中间位置和切削角度不均匀的问题,提高了机构的安全运行可靠性,具有极其广泛的推广价值和良好的社会经济价值。The beneficial effects of the utility model are: the purpose of this device is to cut the longitudinal and ring marks of the cable sheath, and cut the black sheath of the cable to a depth of 1.5 mm to 1.7 mm, so as to facilitate the stripping of the outer shield of the cable and the installation of cable accessories. . The device includes two main functions: circular cutting and longitudinal cutting of the cable sheath. The device includes a circular cutting mechanism for rotating and cutting the cable, a longitudinal cutting mechanism for the middle position of the upper end of the cable, and a supporting plate supporting mechanism for supporting and fixing the cable. The device is driven by a circular cutting bracelet. The bearing is used to ring-cut the cable, and the tool is fixed on the ring-cutting bracelet with bolts, and the ring-cutting bracelet is rotated to cut the cable; the slider gasket in the slitting cutting device is driven by the slider slide rail device, and the slider gasket and the tool The frame body is fixed with bolts, and the slider moves under the action of the push handle to drive the entire tool frame body to move. The device realizes the labor-saving and stable and smooth cutting process, effectively improves the standardization of cable terminal production, avoids the problems of longitudinal cutting not reaching the middle position of the cable and uneven cutting angle, and improves the safe operation reliability of the mechanism , has extremely extensive promotion value and good social and economic value.
附图说明Description of drawings
附图1为本装置的整体装配图;Accompanying drawing 1 is the overall assembly drawing of this device;
附图2为本装配体的轴剖视图;Accompanying drawing 2 is the shaft sectional view of this assembly;
附图3为环向切削结构的示意图;Accompanying drawing 3 is the schematic diagram of circumferential cutting structure;
附图4为环切切削结构的轴剖视示意图;Accompanying drawing 4 is the axial sectional schematic diagram of circumcision cutting structure;
附图5为纵切切削结构的示意图;Accompanying drawing 5 is the schematic diagram of longitudinal cutting structure;
附图6为支板支撑结构示意图;Accompanying drawing 6 is the schematic diagram of support plate support structure;
附图7为支板支撑结构局部示意图;Accompanying drawing 7 is a partial schematic view of the supporting structure of the support plate;
附图8为刀架装置结构示意图。Accompanying drawing 8 is the schematic diagram of the structure of the knife rest device.
具体实施方式Detailed ways
下面结合附图及较佳实施例详细说明本实用新型的具体实施方式。如图1-4 所示,一种新型电缆终端环纵切装置,其特征在于:包括用于对电缆旋转切削的环切切削机构100、用于对电缆上端中间位置进行纵切切削机构200和用于承托并固定在电缆的支板支撑机构300;The specific implementation of the utility model will be described in detail below in conjunction with the accompanying drawings and preferred embodiments. As shown in Figure 1-4, a new cable terminal ring slitting device is characterized in that it includes a ring cutting mechanism 100 for rotating and cutting the cable, a slitting and cutting mechanism 200 for slitting the middle position of the upper end of the cable and A support plate support mechanism 300 for supporting and fixing cables;
如附图1所示,As shown in Figure 1,
其中环切切削机构主要由:环切螺旋测微器110、刀架120、环切手环130、手柄140、轴承装置150四个主要部件组成。如附图3所示,其中手柄是固定在环切手环上,便于环切手环的转动。刀架的支架是用螺栓固定在环切手环上的,刀架的支架上承有环切螺旋测微器,刀环切螺旋测微器下固有刀架。环切手环是插入到轴承内圈中,当转动手柄时,刀架装置随着轴承带动环切手环一起转动,同时这样便起到了环形切割电缆外皮的目的。其中轴承的外圈是固定在支板支撑结构中的平板和地面支板上的,它们之间用螺栓固定。Wherein the circumcision cutting mechanism is mainly composed of four main parts: circumcision spiral micrometer 110 , tool holder 120 , circumcision bracelet 130 , handle 140 , and bearing device 150 . As shown in accompanying drawing 3, wherein handle is fixed on the circumcision bracelet, is convenient to the rotation of circumcision bracelet. The support of the knife rest is fixed on the circumcision bracelet with bolts, and the support of the knife rest bears the circumcision spiral micrometer, and the inherent knife rest under the knife circumcision spiral micrometer. The circumcision bracelet is inserted into the inner ring of the bearing. When the handle is turned, the knife holder device rotates with the bearing to drive the circumcision bracelet, and at the same time, it achieves the purpose of circularly cutting the cable sheath. The outer ring of the bearing is fixed on the flat plate in the support structure of the support plate and the support plate on the ground, and they are fixed with bolts.
其中所述纵切切削机构主要由:纵切螺旋测微器210、刀具架主体板220、滑轨滑块结构230、刀具装置240、滑块上的垫片250、推柄260组成。如附图 5所示。纵切螺旋测微器连接在刀具架主体板上,刀具架主体板的前端和刀具装置连接着,用于纵向切割,刀具架主体板下与滑轨滑块结构的滑块相接。当滑块在滑轨上前后运动,带动刀具装置进行纵向切割。滑轨固定在平板上,刀具装置是正对于整个装置的中间,保证了纵向切割时切割的位置处于电缆的中轴位置。Wherein said slitting and cutting mechanism is mainly composed of: slitting spiral micrometer 210, tool holder main plate 220, slide rail slider structure 230, tool device 240, gasket 250 on the slider, and push handle 260. As shown in Figure 5. The slitting spiral micrometer is connected to the main plate of the tool holder, the front end of the main plate of the tool holder is connected with the tool device for longitudinal cutting, and the lower part of the main board of the tool holder is connected with the slider of the slide rail slider structure. When the slider moves back and forth on the slide rail, it drives the cutter device to cut longitudinally. The slide rail is fixed on the flat plate, and the cutter device is facing the middle of the whole device, which ensures that the cutting position is at the central axis of the cable during longitudinal cutting.
其中支板支撑机构主要由五部分组成:平板310、底架320、横架330、支撑板340、地面支板350。如附图6所示,支板支撑结构采用的对称的方式将电缆居中,地面支板上开有轨槽和小孔用于底架的定位和限位作用。支撑板是用来支撑地面支板和平板的作用,用于连接和支撑的作用。横架主要是将三个底架连接和固定在一起,方便装置进行连接和对不同电缆的长度进行卡位。地面支板的右侧用螺栓351对底架进行卡住用于横向定位,在刀具结构进行纵切切割时电缆不打滑。平板与纵向切割结构中的滑轨进行连接的,平板和地面支板用粘板将轴承卡盒进行了连接。Wherein the support plate support mechanism is mainly composed of five parts: a flat plate 310 , an underframe 320 , a horizontal frame 330 , a support plate 340 , and a ground support plate 350 . As shown in Figure 6, the supporting structure of the support plate adopts a symmetrical method to center the cables, and rail grooves and small holes are opened on the support plate on the ground for positioning and limiting of the chassis. The support plate is used to support the ground support plate and the flat plate, and is used for connection and support. The horizontal frame is mainly to connect and fix the three base frames together, which is convenient for the connection of the device and the positioning of different cable lengths. Bolts 351 are used to block the bottom frame on the right side of the ground support plate for lateral positioning, and the cable does not slip when the cutter structure is slitting. The flat plate is connected with the slide rail in the longitudinal cutting structure, and the flat plate and the ground support plate are connected with the bearing cartridge by the sticky plate.
本设计的初衷是为了切割电缆外皮方便,能够用最快的时间进行装夹,所以环切采用了轴承结构,纵向切割时用底架进行装夹,并且用滑块滑轨式结构进行推动,能省时省力且方便有效采。在环向切割时刀具支架固定在手柄装置中,这样能够保证刀顺着环切手环转动时进行环切。纵向切割时刀具支架固定的刀具架主体板上,保证刀顺着滑块在滑轨上运动。The original intention of this design is to cut the cable sheath conveniently and clamp it in the fastest time, so the ring cutting adopts the bearing structure, and the bottom frame is used for clamping when cutting longitudinally, and the sliding block slide rail structure is used for pushing. Can save time and effort and convenient and effective mining. The cutter support is fixed in the handle device when cutting in the circumferential direction, so that the circumcision can be ensured when the knife rotates along the circumcision bracelet. When cutting longitudinally, the tool holder is fixed on the main body plate of the tool holder to ensure that the knife moves on the slide rail along the slide block.
对于有些电缆不完全是直的,采用了多个不同位置间隔设置底架,尽可能将电缆在直的情况下进行切割,避免了电缆在一定情况下不是直的、且切得深浅不一致的情况发生。For some cables that are not completely straight, a number of different positions are used to set the chassis at intervals, and the cables are cut as straight as possible, avoiding the situation that the cables are not straight under certain circumstances and the cutting depth is inconsistent occur.
刀具装置主要由:刀架上把241、刀架上把盖子242、刀具部分243、刀架盖子244、螺旋旋钮243/246,刀片247组成。如附图7所示:打开调节旋钮,使刀具整体处于可移动状态。当刀片与电缆相接触时,锁紧旋钮246,这一步完成的是刀具的调零。Cutter device mainly is by: handle 241 on the knife rest, cover 242 on the knife rest, cutter part 243, knife rest cover 244, screw knob 243/246, blade 247 forms. As shown in accompanying drawing 7: open the adjusting knob, so that the cutter is in a movable state as a whole. When the blade is in contact with the cable, the locking knob 246 is locked, and this step completes the zeroing of the cutter.
调节螺旋测微器的顶部旋钮,当刀头与电缆表面相接触时,这一步是刀头的调零,旋转螺旋测微器调节刀头的进给量,这样就可以进行切割工作。Adjust the top knob of the screw micrometer. When the cutter head is in contact with the surface of the cable, this step is the zero adjustment of the cutter head. Rotate the screw micrometer to adjust the feed of the cutter head, so that the cutting work can be carried out.
创新点在于用千分尺调节刀具进给量,可以精度调节刀具,其他的工具无法如此精确调节。The innovative point is that the feed rate of the tool can be adjusted with a micrometer, which can precisely adjust the tool, and other tools cannot be adjusted so accurately.
将环切和纵切合二为一,能够即省时又有效的同时进行环切和纵切。Combining circumcision and slitting into one, it can save time and effectively perform circumcision and slitting at the same time.
利用轴承转动进行环切和利用滑块滑轨进行纵切,能够非常省力、高效的进行切割。Using the bearing to rotate for circular cutting and using the slide rail for longitudinal cutting can save labor and cut efficiently.
在底架上编制了一定的圆弧,能够合理的将电缆进行定位;用螺栓卡住底架对底架的固定、拆装和定位是非常方便的。A certain arc is programmed on the bottom frame, which can reasonably locate the cables; it is very convenient to fix, disassemble and locate the bottom frame by clamping the bottom frame with bolts.
本装置首先是将电缆400用底架和轴承进行固定,再进行环向切削,最后将底架松开将电缆进一步推进支板支撑结构中,进行纵向切削。In this device, firstly, the cable 400 is fixed with the base frame and the bearing, then the circumferential cutting is performed, and finally the base frame is loosened to further push the cable into the supporting structure of the support plate, and then longitudinal cutting is performed.
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above is only a preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made, these improvements and Retouching should also be regarded as the scope of protection of the present utility model.
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| CN201821837052.4U CN209217591U (en) | 2018-11-08 | 2018-11-08 | A new type of cable terminal ring slitting device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112382970A (en) * | 2020-11-05 | 2021-02-19 | 贵州航天电子科技有限公司 | Coaxial cable subassembly tip circular cutting device |
| CN113210717A (en) * | 2021-04-19 | 2021-08-06 | 庞美绮 | High-efficient safe cutting device for steel pipe machining |
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2018
- 2018-11-08 CN CN201821837052.4U patent/CN209217591U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112382970A (en) * | 2020-11-05 | 2021-02-19 | 贵州航天电子科技有限公司 | Coaxial cable subassembly tip circular cutting device |
| CN113210717A (en) * | 2021-04-19 | 2021-08-06 | 庞美绮 | High-efficient safe cutting device for steel pipe machining |
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