CN209215095U - A Rock Test Block Fixing Device for Point Load Test - Google Patents
A Rock Test Block Fixing Device for Point Load Test Download PDFInfo
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Abstract
本实用新型提供了一种用于点荷载试验的岩石试块固定装置,包括用于放置岩石试块的承载盒,承载盒包括上板、下板与侧板,下板通过弹性连接件与承载盒主体连接,弹性连接件的弹力大于岩石试块与下板的重力之和,使得将岩石试块放入承载盒后,岩石试块可在弹性连接件的弹力作用下随下板向上移动至最终与上锥形压头相抵,从而使岩石试块被固定。本实用新型使得点荷载试验过程中,不再需要人工用手去抓持岩石试块,消除了安全隐患,提高了操作的便捷性,节省人力。通过承载盒的上板与侧板对岩石试块起防溅作用、增强试验安全性的同时,还杜绝了岩石试块裂开后形成的小块体发生崩落与长距离的移动的可能性,方便小块体后期的拼接复原。
The utility model provides a rock test block fixing device for a point load test, which includes a bearing box for placing the rock test block. The load box includes an upper plate, a lower plate and a side plate. The main body of the box is connected, and the elastic force of the elastic connector is greater than the sum of the gravity of the rock test block and the lower plate, so that after the rock test block is placed in the carrying box, the rock test block can move up with the lower plate under the elastic force of the elastic connector. Finally, it will be offset against the upper conical indenter, so that the rock test block is fixed. The utility model makes it no longer necessary to manually grasp the rock test block by hand during the point load test, eliminates potential safety hazards, improves the convenience of operation, and saves manpower. The upper and side plates of the carrying box play a splash-proof role for the rock test block and enhance the safety of the test. At the same time, it also prevents the possibility of avalanche and long-distance movement of small blocks formed after the rock test block is cracked. It is convenient for splicing and restoration of small blocks in the later stage.
Description
技术领域technical field
本实用新型涉及点荷载试验设备,尤其是一种用于点荷载试验的岩石试块固定装置。The utility model relates to point load test equipment, in particular to a rock test block fixing device for point load test.
背景技术Background technique
为了得到岩石的单轴抗压强度,一般需要将岩石加工成标准岩石试样,在室内采用压力机对岩石试样进行抗压试验。加工标准岩石试样的过程难免会对原始岩石造成二次破坏,例如:破坏了岩石本身内部细微构造,从而一定程度上影响了试验结果的准确性。而点荷载试验不需要对原始岩石进行加工就可以对岩石试块进行试验,具备一定的优势。In order to obtain the uniaxial compressive strength of the rock, it is generally necessary to process the rock into a standard rock sample, and use a press to perform a compression test on the rock sample indoors. The process of processing standard rock samples will inevitably cause secondary damage to the original rock, for example: destroying the internal microstructure of the rock itself, thus affecting the accuracy of the test results to a certain extent. The point load test can test the rock test block without processing the original rock, which has certain advantages.
点荷载试验被广泛应用到各个工程领域,例如:矿山工程、土木工程及地质工程等。点荷载试验相比较室内岩石力学试验,具有便携性、快速性、低廉性等特点。点荷载试验过程中,采用点荷载试验仪完成岩石试块的强度测定,主要有底座、手摇液压泵、锥形压头、以及固定杆等部件组成。在工作现场,选取要测定的岩石试块,放在点荷载试验仪的上下两个加压锥形头之间,手摇液压千斤顶压杆直至岩石试块破坏后,停止加压(即停止操作压杆)。Point load test is widely used in various engineering fields, such as mining engineering, civil engineering and geological engineering. Compared with the indoor rock mechanics test, the point load test has the characteristics of portability, rapidity and low cost. During the point load test, a point load tester is used to complete the strength determination of the rock test block, which is mainly composed of a base, a hand hydraulic pump, a conical indenter, and a fixed rod. At the work site, select the rock test block to be measured, place it between the upper and lower pressurized conical heads of the point load tester, and shake the hydraulic jack pressure lever until the rock test block is damaged, then stop the pressurization (that is, stop the operation) pressure rod).
现有的点荷载试验仪存在以下缺陷:There are following defects in existing point load tester:
1、岩石试块在试验前靠人工手持定位,用手抓持岩石试样并送至靠近上锥形压头底部的位置,由于上锥形压头不能保持试块的稳定,需要下部锥形压头压到岩石试块时,使试块不动后才能够松手,一方面,锥头容易压到手,存在较大安全隐患;另一方面,在下部锥形压头压到岩石试块之前,一只手固定住岩石试块不能松开,而另一只手需要操作液压千斤顶压杆使下部锥形头上升,具有很大的不便捷性。1. The rock test block is positioned manually before the test, and the rock sample is grasped by hand and sent to a position close to the bottom of the upper conical indenter. Since the upper conical indenter cannot maintain the stability of the test block, the lower conical indenter is required. When the indenter is pressed against the rock test block, the test block can only be released after the test block does not move. On the one hand, the cone head is easy to press the hand, which has a large safety hazard; on the other hand, before the lower conical indenter is pressed to the rock test block , One hand fixes the rock test block and cannot be loosened, while the other hand needs to operate the hydraulic jack pressure rod to raise the lower conical head, which is very inconvenient.
2、将岩石试块固定后,继续手摇液压千斤顶直至试块压坏后,停止加压。这个过程,岩石试块由于受到压力,容易产生崩裂,加压后的岩石试块具备了能量,岩石试块碎屑会向四周飞溅,一方面极容易伤害到试验操作人员;另一方面,崩裂的岩石试块飞溅至四周后,各分裂后的块体位置发生变化,较难找到分裂后的块体在试验前的整体试块上的原始位置,尤其是对于本身脆性较大的岩石,崩裂后产生的小块体数量多,很难对试验后的破碎小块体进行拼接复原,进而不能针对崩裂后的岩石试块的形态、裂纹破坏等情况与试验前的整体试块进行对比分析,影响研究工作的开展。2. After fixing the rock test block, continue to shake the hydraulic jack until the test block is crushed, then stop pressurizing. During this process, the rock test block is prone to cracking due to the pressure. The pressurized rock test block has energy, and the debris of the rock test block will splash around. On the one hand, it is very easy to hurt the test operator; After the rock test block was splashed around, the position of each split block changed, and it was difficult to find the original position of the split block on the whole test block before the test, especially for rocks with high brittleness. Due to the large number of small blocks produced after the test, it is difficult to splice and restore the broken small blocks after the test, and it is impossible to compare and analyze the shape and crack damage of the rock test block after the crack with the overall test block before the test. affect the conduct of research work.
专利CN201320808075.3公开了一种带径向夹持的点荷载试验装置,它包括用于加荷的液压式压力试验机和与压力试验机配套使用的试件夹持装置以及上、下加荷锥;试件夹持装置结构是:在液压式压力试验机的液压油缸柱头的中心轴上设有高度能调的垫柱,垫柱上设有垫板;垫板两端对称设有能上下调节的左、右纵向杆;在左、右纵向杆上的对称位置分别设有能水平推拉的横向杆,两根横向杆的内端头分别设有弧形的弹性夹持垫,要求两个夹持垫的弧形对应。该专利主要是设计了一种径向夹持装置,在一定程度上达到了安全测试的目的,但专利CN201320808075.3仍存在以下几点不足之处:Patent CN201320808075.3 discloses a point load test device with radial clamping, which includes a hydraulic pressure testing machine for loading, a specimen clamping device used in conjunction with the pressure testing machine, and upper and lower loading Cone; the structure of the specimen clamping device is: a height-adjustable pad column is provided on the central axis of the hydraulic cylinder head of the hydraulic pressure testing machine, and a backing plate is provided on the pad column; Adjustable left and right longitudinal rods; the symmetrical positions on the left and right longitudinal rods are respectively equipped with transverse rods that can be pushed and pulled horizontally, and the inner ends of the two transverse rods are respectively equipped with arc-shaped elastic clamping pads, requiring two The arc of the clamping pad corresponds. This patent mainly designs a radial clamping device, which achieves the purpose of safety testing to a certain extent, but the patent CN201320808075.3 still has the following shortcomings:
1、结构复杂,操作繁琐。使用专利CN201320808075.3公开的夹持装置最少需要前后左右4个连接杆才能达到固定岩石试块的目的,结构较为复杂;且为了夹持一个岩石试块可能需要调节4次垫板连接杆,且左右都要调节,如果调节位置不合适,还会对试验结果造成影响。一般点荷载试验会开展成百上千次岩石试块试验,每次试验都要调整垫板连接杆,这就无形中增加了试验时间。1. The structure is complex and the operation is cumbersome. Using the clamping device disclosed in the patent CN201320808075.3 requires at least four connecting rods at the front, rear, left, and right to achieve the purpose of fixing the rock test block, and the structure is relatively complicated; and it may be necessary to adjust the backing plate connecting rod four times in order to clamp a rock test block, and Left and right must be adjusted, if the adjustment position is not appropriate, it will also affect the test results. Generally, hundreds of rock test block tests are carried out in point load tests, and the connecting rod of the backing plate must be adjusted for each test, which virtually increases the test time.
2、安全性不高。专利CN201320808075.3仅仅在岩石试块左右两边设置了夹持装置,没有在岩石试块前后两侧设置夹持装置,但岩石试块在被锥形头加压的过程中,其破坏后向四周飞溅,崩落方向具有很大的不确定性,所以岩石试块破坏后该装置并不能完全防止破碎后的块石从前后两侧方向崩落伤人,尤其对于脆性较大的岩石试块。2. The security is not high. Patent CN201320808075.3 only sets the clamping device on the left and right sides of the rock test block, but does not set the clamping device on the front and rear sides of the rock test block. Splashing and avalanche direction have great uncertainty, so after the rock test block is broken, the device cannot completely prevent the broken rock from falling from the front and rear sides and hurt people, especially for brittle rock test blocks.
3、影响测试结果。专利CN201320808075.3公开的夹持装置中的夹持垫从左右方向上夹紧岩石试块,但夹持垫对岩石试块的夹紧力难以准确评估和控制,在试验过程中夹持垫对岩石试块的夹紧力无形中就给岩石试块施加了一个围压,此时该实验装置测的力学参数不是单轴抗压强度,而是在一定围压作用下的强度。3. Affect the test results. The clamping pad in the clamping device disclosed in patent CN201320808075.3 clamps the rock test block from the left and right directions, but it is difficult to accurately evaluate and control the clamping force of the clamping pad on the rock test block. The clamping force of the rock test block virtually exerts a confining pressure on the rock test block. At this time, the mechanical parameter measured by the experimental device is not the uniaxial compressive strength, but the strength under a certain confining pressure.
因此,现有技术中仍然需要一种方案,来解决上述技术问题。Therefore, there is still a need for a solution in the prior art to solve the above technical problems.
实用新型内容Utility model content
本实用新型目的在于提供一种用于点荷载试验的岩石试块固定装置,以解决背景技术中提出的问题。The purpose of the utility model is to provide a rock test block fixing device for point load test, so as to solve the problems raised in the background technology.
一种用于点荷载试验的岩石试块固定装置,包括用于放置岩石试块4的承载盒1及用于支撑连接承载盒的连接部件3,所述连接部件一端与所述承载盒连接,另一端与点荷载试验仪的支撑架连接,所述承载盒包括上板11、下板12与侧板13,所述上板与侧板构成承载盒主体,上板位于靠近上锥形压头28底部的位置,承载盒主体作为固定部分与连接部件3连接,下板作为活动部分通过弹性连接件14与承载盒主体连接,所述上板上于对应上锥形压头的位置设置有可供上锥形压头28向下伸入承载盒内部的通孔一15,所述下板上于对应下锥形压头的位置设置有可供下锥形压头27向上伸入承载盒内部的通孔二16,所述弹性连接件的弹力方向沿上下方向设置,所述弹性连接件的弹力大于岩石试块与下板的重力之和,使得将岩石试块放置于下板上的通孔二的位置处且对准上锥形压头之后,岩石试块可在弹性连接件的弹力作用下随下板向上移动至最终与上锥形压头相抵,从而使岩石试块被固定。弹性连接件的弹力不需要过大,只需刚刚能将岩石试块向上托起,既可以固定岩石试块,又不会影响测试结果。A rock test block fixing device for a point load test, comprising a carrying box 1 for placing a rock test block 4 and a connecting part 3 for supporting and connecting the carrying box, one end of the connecting part is connected to the carrying box, The other end is connected with the support frame of the point load tester. The carrying box includes an upper plate 11, a lower plate 12 and a side plate 13. The upper plate and the side plates constitute the main body of the carrying box, and the upper plate is located near the upper conical indenter. 28 bottom position, the main body of the carrying box is connected with the connecting part 3 as a fixed part, and the lower plate is connected with the main body of the carrying box through an elastic connector 14 as a movable part. For the upper conical indenter 28 to extend downwards into the through hole 15 inside the carrying box, the lower plate is provided with a lower conical indenter 27 at the position corresponding to the lower conical indenter to extend upwards into the inside of the carrying box Through hole 2 16, the elastic direction of the elastic connector is set along the up and down direction, the elastic force of the elastic connector is greater than the sum of the gravity of the rock test block and the lower plate, so that the rock test block is placed on the lower plate through the At the position of hole 2 and aligned with the upper conical indenter, the rock test block can move up with the lower plate under the elastic force of the elastic connector until it finally resists the upper conical indenter, so that the rock test block is fixed. The elastic force of the elastic connector does not need to be too large, it only needs to be able to hold up the rock test block, which can fix the rock test block without affecting the test results.
在做点荷载试验时,所述上板的位置设置为高于上锥形压头底部,高出的高度大于或等于岩石试块与上锥形压头接触处的凹陷深度,亦即上锥形压头底部经通孔一伸入承载盒中,以使得表面凹陷的岩石试块在试验过程中始终位于上板下方,起到良好的防崩溅效果。When doing a point load test, the position of the upper plate is set to be higher than the bottom of the upper conical indenter, and the higher height is greater than or equal to the depth of depression at the contact point between the rock test block and the upper conical indenter, that is, the upper cone The bottom of the shaped indenter extends into the carrying box through the through hole, so that the rock test block with a concave surface is always located under the upper plate during the test, which has a good effect of preventing collapse and splashing.
所述承载盒为矩形盒,弹性连接件对称分布在承载盒的四个角,每个角至少设置一根,一起对岩石试块提供均衡的支撑力。The carrying box is a rectangular box, and the elastic connectors are symmetrically distributed on the four corners of the carrying box, and at least one is provided at each corner to provide balanced support for the rock test block.
所述弹性连接件采用弹簧,弹簧上端与承载盒主体部分的上板连接,弹簧下端与下板连接。The elastic connector adopts a spring, the upper end of the spring is connected with the upper plate of the main body of the carrying box, and the lower end of the spring is connected with the lower plate.
所述侧板的顶边与上板边缘固定在一起,侧板的高度h小于岩石试块沿上下锥形压头轴向方向的高度尺寸H,防止在岩石试块与上锥形压头相抵前,侧板底边与下板发生干涉而影响岩石试块的定位,同时又防止岩石试块裂开后形成的小块体完全散开,有助于后期的拼接复原工作。The top edge of the side plate is fixed together with the edge of the upper plate, and the height h of the side plate is smaller than the height dimension H of the rock test block along the axial direction of the upper and lower conical indenters, so as to prevent the rock test block from contacting the upper conical indenter. The interference between the bottom edge of the side plate and the lower plate affects the positioning of the rock test block, and at the same time prevents the small blocks formed after the rock test block is cracked from completely dispersing, which is helpful for the later splicing and restoration work.
所述侧板的高度h大于或等于岩石试块沿上下锥形压头轴向方向的高度尺寸H的1/2,以使侧板在岩石试块外围形成足够的防溅遮挡区域。The height h of the side plate is greater than or equal to 1/2 of the height dimension H of the rock test block along the axial direction of the upper and lower conical indenters, so that the side plate forms a sufficient splash-proof shielding area around the rock test block.
所述通孔一与通孔二均为圆孔,通孔一与通孔二的圆心均位于上下锥形压头的轴心线上,通孔一孔径大于上锥形压头的直径1~3mm,通孔二的孔径大于下锥形压头的直径1~3mm,以防止通孔一、通孔二的边缘与上下锥形压头侧壁干涉,将通孔一与通孔二的尺寸设置成合适的大小,又可使上板在岩石试块上方形成足够的防溅遮挡区域,使下板对岩石试块提供足够稳定的支撑面积。通孔一与通孔二的孔径不能过小,也不能过大,过小会与上下锥形压头干涉,过大又会影响岩石试块的放置与固定,由于试验过程中选取的岩石试块的尺寸一般会大于上下锥形压头的直径,将通孔一与通孔二的尺寸设置成比上下锥形压头的尺寸大1~3mm,基本上能保证岩石试块的尺寸大于通孔一与通孔二的尺寸。The through hole 1 and the through hole 2 are circular holes, the centers of the through hole 1 and the through hole 2 are located on the axis line of the upper and lower conical indenters, and the diameter of the through hole 1 is larger than the diameter of the upper conical indenter by 1~ 3mm, the diameter of through hole 2 is larger than the diameter of the lower conical indenter by 1~3mm, in order to prevent the edges of through hole 1 and through hole 2 from interfering with the side walls of the upper and lower conical indenters, and the size of through hole 1 and through hole 2 If it is set to a suitable size, the upper plate can form a sufficient splash-proof shielding area above the rock test block, and the lower plate can provide a sufficiently stable supporting area for the rock test block. The hole diameters of through hole 1 and through hole 2 should not be too small or too large. If it is too small, it will interfere with the upper and lower conical indenters. If it is too large, it will affect the placement and fixing of the rock test block. The size of the block is generally larger than the diameter of the upper and lower conical indenters. Setting the size of through hole 1 and through hole 2 to be 1 to 3 mm larger than the size of the upper and lower conical indenters basically ensures that the size of the rock test block is larger than that of the through hole. Dimensions of hole 1 and through hole 2.
所述连接部件与点荷载试验仪支撑架的连接为可拆卸的连接,如螺栓连接或卡扣连接,以使得连接部件与承载盒的安装位置可以根据需要进行调整。The connection between the connecting part and the support frame of the point load tester is a detachable connection, such as a bolt connection or a buckle connection, so that the installation position of the connecting part and the bearing box can be adjusted as required.
所述连接部件为连接杆,且连接杆为对称设置在承载盒两侧的两根,所述连接杆优选为Y形连接杆,每根连接杆上有两个连接点与所述承载盒主体连接,而另一个连接点与所述点荷载试验仪的支撑架连接。将连接杆设置为Y形结构,可增加承载盒的稳定性,防止承载盒发生上下摆动甚至发生偏斜。The connecting parts are connecting rods, and the connecting rods are two symmetrically arranged on both sides of the carrying box. The connecting rods are preferably Y-shaped connecting rods, and each connecting rod has two connection points with the main body of the carrying box. connection, while the other connection point is connected to the support frame of the point load tester. Setting the connecting rods into a Y-shaped structure can increase the stability of the carrying box and prevent the carrying box from swinging up and down or even deflecting.
所述侧板为无孔板,所述上板除通孔一之外的部位均为无孔结构,所述下板采用带网孔121的网板,网孔用于使岩石试块裂开形成的碎屑及时漏出,以免影响下一试块的试验。由于点荷载试验一般要进行成百上千次试验,每一块岩石试块产生的碎屑能及时排出,将大大减轻总体工作强度,提高工作效率。或者所述下板为丝网结构,且丝网结构中的丝线直径为0.5~5mm,优选1~3mm,丝网结构中的孔大小为单向尺寸(如长度、宽度或直径等单个方向的尺寸)为3~30mm,优选5~20mm。The side plate is a non-porous plate, the upper plate is of a non-porous structure except through hole 1, and the lower plate is a mesh plate with a mesh 121, and the mesh is used to crack the rock test block The formed debris leaks out in time so as not to affect the test of the next test block. Since the point load test generally requires hundreds of tests, the debris produced by each rock test block can be discharged in time, which will greatly reduce the overall work intensity and improve work efficiency. Or the lower plate is a wire mesh structure, and the wire diameter in the wire mesh structure is 0.5 to 5 mm, preferably 1 to 3 mm, and the size of the holes in the wire mesh structure is a unidirectional dimension (such as length, width or diameter in a single direction). size) is 3 to 30 mm, preferably 5 to 20 mm.
所述连接部件、上板、下板与侧板的材质采用金属材料,如不锈钢、合金、碳钢或铁。The connecting parts, the upper plate, the lower plate and the side plates are made of metal materials, such as stainless steel, alloy, carbon steel or iron.
本实用新型还提供了一种点荷载试验仪,所述点荷载试验仪包括所述的岩石试块固定装置。The utility model also provides a point load tester, which includes the rock test block fixing device.
本实用新型至少具有以下有益效果:The utility model at least has the following beneficial effects:
本实用新型通过在承载盒的上板与下板之间设置弹性连接件,将下板设置成可沿厚度方伸缩的活动式结构,当需要放置岩石试块时,拉开下板即可放入,将岩石试块放置在通孔二位置处,下板可载动岩石试块向上至与上锥形压头相抵,试验过程中,不再需要人工用手去抓持岩石试块,消除了安全陷患,且整个装置结构精简,操作便捷,操作人员可空出一只手用来压千斤顶或做其他工作,下锥形压头上升过程中,不再需要为了保持岩石试块位置固定而使身体保持某种固定的姿势,操作人员的目光也不用再盯着下锥形压头是否接触到岩石试块,转而可以观察压力传感器通过显示器显示的强度数值,使得以往需要两个人配合完成的点荷载试验可以由一人完成,保护了试验人员的安全,提高操作的便捷性,节省人力。The utility model arranges elastic connectors between the upper plate and the lower plate of the carrying box, and sets the lower plate into a movable structure that can expand and contract along the thickness. When the rock test block needs to be placed, the lower plate can be placed. In, the rock test block is placed at the second position of the through hole, the lower plate can carry the rock test block up to offset the upper conical indenter, during the test, it is no longer necessary to manually grasp the rock test block by hand, eliminating The safety hazard is avoided, and the structure of the whole device is simplified, and the operation is convenient. The operator can use one hand to press the jack or do other work. During the rising process of the lower conical indenter, it is no longer necessary to keep the position of the rock test block fixed. To keep the body in a certain fixed posture, the operator no longer has to stare at whether the lower conical indenter touches the rock test block, but can instead observe the intensity value displayed by the pressure sensor through the display, making it necessary for two people to cooperate in the past. The completed point load test can be completed by one person, which protects the safety of the test personnel, improves the convenience of operation and saves manpower.
本实用新型通过承载盒的上板与侧板对岩石试块起防溅作用、增强试验安全性的同时,还杜绝了岩石试块裂开后形成的小块体发生崩落与长距离的移动的可能性,方便小块体后期的拼接复原,最大程度的保证了小块体拼接后的完整性,与试验前的整体试块进行对比分析。The utility model plays an anti-splash effect on the rock test block through the upper plate and the side plate of the carrying box, enhances the safety of the test, and at the same time prevents the collapse and long-distance movement of the small blocks formed after the rock test block is cracked. Possibility, facilitate the splicing and restoration of small blocks in the later stage, ensure the integrity of small blocks after splicing to the greatest extent, and compare and analyze with the whole test block before the test.
除了上面所描述的目的、特征和优点之外,本实用新型还有其它的目的、特征和优点。下面将参照图,对本实用新型作进一步详细的说明。In addition to the purposes, features and advantages described above, the present invention has other purposes, features and advantages. Below with reference to figure, the utility model is described in further detail.
附图说明Description of drawings
构成本申请的一部分的附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The accompanying drawings constituting a part of this application are used to provide a further understanding of the utility model, and the schematic embodiments of the utility model and their descriptions are used to explain the utility model, and do not constitute an improper limitation of the utility model. In the attached picture:
图1是本实用新型优选实施例的岩石试块固定装置安装效果图(主视方向);Fig. 1 is the installation effect drawing (main view direction) of the rock test block fixing device of the preferred embodiment of the present invention;
图2是本实用新型优选实施例的岩石试块固定装置立体结构图(上板在图2中显示为透明结构);Fig. 2 is the three-dimensional structural diagram of the rock test block fixing device of the preferred embodiment of the present invention (the upper plate is shown as a transparent structure in Fig. 2);
图中:1-承载盒,11-上板,12-下板,121-网孔,13-侧板,14-弹性连接件(弹簧),15-通孔一,16-通孔二,17-螺钉;In the figure: 1-carrying box, 11-upper plate, 12-lower plate, 121-mesh, 13-side plate, 14-elastic connector (spring), 15-through hole one, 16-through hole two, 17 - screws;
2-点荷载试验仪,20-底座,21-上横向支架,22-下横向支架,23-左竖向支撑杆,24-右竖向支撑杆,25-千斤顶,26-定位螺母,27-下锥形压头,28-上锥形压头,29-显示器;2-point load tester, 20-base, 21-upper horizontal support, 22-lower horizontal support, 23-left vertical support rod, 24-right vertical support rod, 25-jack, 26-locating nut, 27- Lower conical indenter, 28-upper conical indenter, 29-monitor;
3-连接部件,4-岩石试块。3-connecting parts, 4-rock test block.
具体实施方式Detailed ways
以下结合附图对本实用新型的实施例进行详细说明,但是本实用新型可以根据权利要求限定和覆盖的多种不同方式实施。The embodiments of the utility model will be described in detail below in conjunction with the accompanying drawings, but the utility model can be implemented in various ways defined and covered by the claims.
一种用于点荷载试验的岩石试块固定装置,该岩石试块固定装置设置于液压式点荷载试验仪2上,参见图1,所述点荷载试验仪包括底座20及设置在底座上的千斤顶25,千斤顶大油缸缸体上固定连接有支撑架,支撑架包括上横向支架21、下横向支架22、左竖向支撑杆23及右竖向支撑杆24,左竖向支撑杆与右竖向支撑平行设置且两者的下端分别与下横向支架两端固定连接,上端穿设在上横向支架预设的导向孔中,并通过定位螺母26锁紧定位,松开定位螺母26后,上横向支架可沿左竖向支撑杆与右竖向支撑杆上下滑移,使得上横向支架与下横向支架之间的竖向距离可调整,下横向支架的中间部位与千斤顶大油缸缸体固定连接,下横向支架与千斤顶大油缸缸体固定连接部设有供千斤顶大油缸活塞杆向上伸出的过孔(图1中未示出);下锥形压头27设置在千斤顶大油缸活塞杆顶部,上锥形压头28固定在上横向支架底部,上锥形压头与下锥形压头竖向设置并保持同轴的位置关系;底座与支撑架作为点荷载试验仪的支撑系统,千斤顶、上锥形压头与下锥形压头则作为点荷载试验仪的加载系统,本实施例中,上锥形压头中嵌设有压力传感器(图1中未示出),压力传感器电性连接有用于显示实时强度数值的显示器29,压力传感器与显示器则作为点荷载试验仪的测力系统,本实用新型所提出的岩石试块固定装置设置在左竖向支撑杆23与右竖向支撑杆24之间。A kind of rock test block fixing device for point load test, this rock test block fixing device is arranged on the hydraulic type point load tester 2, referring to Fig. 1, described point load tester comprises base 20 and is arranged on the base The jack 25 is fixedly connected with a support frame on the cylinder body of the large oil cylinder of the jack. It is arranged parallel to the support and the lower ends of the two are respectively fixedly connected with the two ends of the lower transverse bracket, and the upper end is set in the preset guide hole of the upper transverse bracket, and is locked and positioned by the positioning nut 26. After the positioning nut 26 is loosened, the upper The horizontal support can slide up and down along the left vertical support rod and the right vertical support rod, so that the vertical distance between the upper horizontal support and the lower horizontal support can be adjusted, and the middle part of the lower horizontal support is fixedly connected with the large oil cylinder of the jack , the fixed connection between the lower transverse support and the cylinder body of the large cylinder of the jack is provided with a via hole (not shown in Fig. 1) for the piston rod of the large cylinder of the jack to protrude upwards; , the upper conical indenter 28 is fixed on the bottom of the upper horizontal support, the upper conical indenter and the lower conical indenter are vertically arranged and maintain a coaxial positional relationship; the base and the support frame are used as the support system of the point load tester, and the jack 1. The upper conical indenter and the lower conical indenter are used as the loading system of the point load tester. In this embodiment, a pressure sensor (not shown in Fig. 1) is embedded in the upper conical indenter. The display 29 that is used to display the real-time strength value is permanently connected, and the pressure sensor and the display are used as the force measuring system of the point load tester. The rock test block fixing device proposed by the utility model is arranged on the left vertical support bar 23 and the right vertical Between the support rods 24.
参见图2的岩石试块固定装置,包括用于放置岩石试块4的承载盒1及用于支撑连接承载盒的连接部件3。Referring to Fig. 2, the rock test block fixing device includes a carrying box 1 for placing a rock test block 4 and a connecting part 3 for supporting and connecting the carrying box.
所述连接部件一端与所述承载盒的侧板13连接,另一端与点荷载试验仪的支撑架连接,参见图1及图2,岩石试块固定装置的连接部件3为左右对称分布的两根,连接部件的宽度方向沿上下锥形压头的轴向方向设置,左边的连接部件左端通过螺钉17可拆卸连接到左竖向支撑杆上,右端的两个连接点与承载盒的左边侧板焊接固定在一起;右边的连接部件右端通过螺钉17可拆卸连接到右竖向支撑杆上,左端的两个连接点与承载盒的右侧板焊接固定在一起,根据岩石试块的大小,可调节连接部件在左右竖向支撑杆上的高低位置,而使岩石试块4能够接触到上锥形压头28。One end of the connecting part is connected with the side plate 13 of the carrying box, and the other end is connected with the support frame of the point load tester. Referring to Fig. 1 and Fig. 2, the connecting part 3 of the rock test block fixing device is two symmetrically distributed Root, the width direction of the connecting part is set along the axial direction of the upper and lower conical indenters, the left end of the left connecting part is detachably connected to the left vertical support rod through a screw 17, and the two connecting points on the right end are connected to the left side of the carrying box The plates are welded and fixed together; the right end of the connecting part on the right is detachably connected to the right vertical support bar through screws 17, and the two connection points at the left end are welded and fixed with the right plate of the bearing box. According to the size of the rock test block, The height position of the adjustable connecting part on the left and right vertical support rods makes the rock test piece 4 contact the upper conical indenter 28.
所述承载盒为矩形盒,承载盒包括上板11、下板12与侧板13,侧板可为一块折弯的整板,也可以为四块平直板拼接而成,上板边缘与侧板四条顶边焊接构成承载盒主体,上板位于靠近上锥形压头28底部的位置,承载盒主体作为固定部分与连接部件3连接,下板作为活动部分通过弹性连接件14与承载盒主体连接,所述上板上于对应上锥形压头的位置设置有可供上锥形压头28向下伸入承载盒内部的通孔一15,所述下板上于对应下锥形压头的位置设置有可供下锥形压头27向上伸入承载盒内部的通孔二16,所述弹性连接件的弹力方向沿上下方向设置,所述弹性连接件的弹力大于岩石试块与下板的重力之和,使得将岩石试块放置于下板上的通孔二的位置处且对准上锥形压头之后,岩石试块可在弹性连接件的弹力作用下随下板向上移动至最终与上锥形压头相抵,从而完成岩石试块的定位。The carrying box is a rectangular box, and the carrying box includes an upper plate 11, a lower plate 12 and a side plate 13. The side plate can be a bent whole plate, or can be spliced by four straight plates. The edge of the upper plate and the side plate The four top edges of the plate are welded to form the main body of the carrying box. The upper plate is located near the bottom of the upper conical indenter 28. The main body of the carrying box is connected to the connecting part 3 as a fixed part, and the lower plate is connected to the main body of the carrying box through the elastic connector 14 as a movable part. connected, the upper plate is provided with a through hole 15 for the upper conical indenter 28 to extend downward into the inside of the carrying box at the position corresponding to the upper conical indenter, and the corresponding lower conical indenter on the said lower plate The position of the head is provided with a through hole 16 for the lower conical indenter 27 to extend upwards into the inside of the carrying box. The elastic direction of the elastic connector is set along the up and down direction, and the elastic force of the elastic connector is greater than that of the rock test block and the The sum of the gravity of the lower plate makes the rock test block be placed on the second through hole on the lower plate and aligned with the upper conical indenter, and the rock test block can move upward with the lower plate under the elastic force of the elastic connector Move until it is finally against the upper conical indenter, thereby completing the positioning of the rock test block.
由于弹性连接件的存在,下板对岩石试块的承托是一种在随岩石试块崩裂后自动向上移动的动态承托,可有效的避免岩石试块发生类似自由落体式的跌落,从而最大程度的保证了岩石试块崩裂后形成的小块体的原始状态,有助于后期的拼接复原与对比分析工作。本实用新型中,通孔二在作为供下锥形压头通过的通道的同时,对岩石试块还具有辅助定位作用,向下拉开下板,将岩石试块放置于通孔二处,即能保证岩石试块位于通孔一与上锥形压头的下方,后续只需对岩石试块的位置进行微调或基本上不需要调整岩石试块位置,省时省力,提高试验效率。Due to the existence of elastic connectors, the support of the lower plate to the rock test block is a dynamic support that moves upward automatically after the rock test block breaks, which can effectively prevent the rock test block from falling like a free fall, thereby The original state of the small blocks formed after the rock test blocks were broken is guaranteed to the greatest extent, which is helpful for the later splicing, restoration and comparative analysis. In the utility model, while the second through hole is used as a channel for the lower conical indenter to pass through, it also has an auxiliary positioning effect on the rock test block, and the lower plate is pulled downward, and the rock test block is placed in the second through hole. That is to say, it can ensure that the rock test block is located under the through hole 1 and the upper conical indenter, and only need to fine-tune the position of the rock test block or basically do not need to adjust the position of the rock test block, saving time and effort, and improving test efficiency.
所述上板的位置设置为高于上锥形压头底部3~8mm,亦即上锥形压头底部经通孔一伸入承载盒中约3~8mm,优选5mm,此高底一般能大于岩石试块与上锥形压头接触处的凹陷深度,以使得表面凹陷的岩石试块在试验过程中始终位于上板下方,起到良好的防崩溅效果,确保实验人员的安全。The position of the upper plate is set to be 3-8 mm higher than the bottom of the upper conical indenter, that is, the bottom of the upper conical indenter extends into the carrying box by about 3-8 mm, preferably 5 mm, through the through hole. It is greater than the depression depth of the contact between the rock test block and the upper conical indenter, so that the rock test block with a concave surface is always located under the upper plate during the test, which has a good anti-collapse effect and ensures the safety of the experimenters.
参见图2,本实施例中,弹性连接件对称分布在承载盒的四个角,每个角设置一根弹性系数为,弹簧的弹性系数在100~300N/m之间的弹簧,优选200N/m,一起对岩石试块提供均衡的支撑力。Referring to Fig. 2, in this embodiment, the elastic connectors are distributed symmetrically at the four corners of the carrying box, and each corner is provided with a spring with an elastic coefficient of 100-300N/m, preferably 200N/m m, together provide balanced support for the rock test block.
所述弹性连接件采用弹簧,弹簧上端与承载盒主体部分的上板连接,弹簧下端与下板连接。The elastic connector adopts a spring, the upper end of the spring is connected with the upper plate of the main body of the carrying box, and the lower end of the spring is connected with the lower plate.
所述侧板的顶边与上板边缘焊接固定在一起,侧板的高度h小于岩石试块沿上下锥形压头轴向方向的高度尺寸H,防止在岩石试块与上锥形压头相抵前,侧板底边与下板发生干涉而影响岩石试块的定位,同时又防止岩石试块裂开后形成的小块体完全散开,有助于后期的拼接复原工作。The top edge of the side plate and the edge of the upper plate are welded and fixed together, and the height h of the side plate is less than the height dimension H of the rock test block along the axial direction of the upper and lower conical indenters, so as to prevent the gap between the rock test block and the upper conical indenter. Before offsetting, the bottom edge of the side plate interferes with the lower plate to affect the positioning of the rock test block, and at the same time prevents the small blocks formed after the rock test block is cracked from completely dispersing, which is helpful for the later splicing and restoration work.
所述侧板的高度h或等于岩石试块沿上下锥形压头轴向方向的高度尺寸H的1/2,以使侧板在岩石试块外围形成足够的防溅遮挡区域。The height h of the side plate is equal to 1/2 of the height dimension H of the rock test block along the axial direction of the upper and lower conical indenters, so that the side plate forms a sufficient splash-proof shielding area around the rock test block.
所述通孔一与通孔二均为圆孔,通孔一与通孔二的圆心均位于上下锥形压头的轴心线上,通孔一孔径大于上锥形压头的直径2mm,通孔二的孔径大于下锥形压头的直径2mm,以防止通孔一、通孔二的边缘与上下锥形压头侧壁干涉,并使上板在岩石试块上方形成足够的防溅遮挡区域,使下板对岩石试块提供足够稳定的支撑面积。The first through hole and the second through hole are round holes, and the centers of the first through hole and the second through hole are located on the axis line of the upper and lower conical indenters, and the diameter of the first through hole is greater than the diameter of the upper conical indenter by 2 mm. The diameter of through hole 2 is larger than the diameter of the lower conical indenter by 2 mm, so as to prevent the edges of through hole 1 and through hole 2 from interfering with the side walls of the upper and lower conical indenters, and to make the upper plate form sufficient splash protection above the rock test block Cover the area so that the lower plate provides a sufficiently stable support area for the rock test block.
本实施例中,所述侧板为无孔板,所述上板除通孔一之外的部位均为无孔结构,所述下板采用带网孔121的铁质丝网,网孔用于使岩石试块裂开形成的碎屑及时漏出,以免影响下一试块的试验。由于点荷载试验一般要进行成百上千次试验,每一块岩石试块产生的碎屑能及时排出,将大大减轻总体工作强度,提高工作效率。当然,如果所述下板为无网孔的板材时,可以在每次点荷载试验之后将压裂岩石试块产生的碎屑及时扫除。本实施例中,连接部件、上板、下板与侧板均为铁质板材。In this embodiment, the side plate is a non-porous plate, the upper plate is of a non-porous structure except through hole 1, and the lower plate adopts an iron wire mesh with a mesh 121, and the mesh is used for In order to make the debris formed by cracking the rock test block leak out in time, so as not to affect the test of the next test block. Since the point load test generally requires hundreds of tests, the debris produced by each rock test block can be discharged in time, which will greatly reduce the overall work intensity and improve work efficiency. Of course, if the lower plate is a plate without mesh, debris generated by fracturing the rock test block can be removed in time after each point load test. In this embodiment, the connecting parts, the upper plate, the lower plate and the side plates are all iron plates.
本实施例中,承载盒的尺寸大小为长10cm×宽10cm×高2cm,下板网孔尺寸为1cm×1cm,下板铁丝直径为2mm,下板与上板尺寸一致,均为长10cm×宽10cm,四块侧板尺寸均为长10cm×宽2cm。下板铁丝网四个角通过四个小型弹簧14与上板的四个角相连接,下板能够上下浮动,便于放入岩石试块4,也能够固定岩石试块,承载盒中不放置岩石试块时,下板在弹簧的拉动下与侧板底边接触。In this embodiment, the size of the carrying box is 10 cm long x 10 cm wide x 2 cm high, the mesh size of the lower plate is 1 cm x 1 cm, the diameter of the iron wire of the lower plate is 2 mm, and the size of the lower plate is the same as that of the upper plate, both of which are 10 cm x 10 cm long. The width is 10cm, and the dimensions of the four side panels are all 10cm in length and 2cm in width. The four corners of the barbed wire mesh on the lower plate are connected with the four corners of the upper plate by four small springs 14. The lower plate can float up and down, which is convenient for putting in the rock test block 4 and can also fix the rock test block. The rock test block is not placed in the carrying box. When block, the lower plate is in contact with the bottom edge of the side plate under the pull of the spring.
使用本实用新型的岩石试块固定装置进行点荷载试验的过程大致如下:Use the rock test block fixing device of the present utility model to carry out the process of point load test roughly as follows:
将岩石试块固定装置安装至点荷载试验仪上,拧松螺钉17调整好岩石试块固定装置的位置,待上锥形压头底部伸入承载盒内5mm左右即可拧紧螺钉17固定好承载盒。打开测力系统,将原始数据归零。Install the rock test block fixing device on the point load tester, loosen the screw 17 to adjust the position of the rock test block fixing device, and then tighten the screw 17 to fix the load after the bottom of the upper conical indenter extends into the carrying box for about 5mm box. Turn on the force measurement system and zero the raw data.
向下拉开下板,将岩石试块4放入承载盒的通孔二位置处,依靠弹簧14的拉力拉动下板将岩石试块固定。Pull the lower plate downwards, put the rock test block 4 into the second position of the through hole of the bearing box, and rely on the pulling force of the spring 14 to pull the lower plate to fix the rock test block.
打开千斤顶油阀,摇动千斤顶压杆进行加载,待岩石试块破裂后停止加载,通过显示器29读取岩石试块的点荷载强度,缩回下锥形压头,向下拉开下板,取出破碎后的得到的小块体,放到指定位置待后期开展对比研究,进行下一个岩石试块的点荷载试验。Open the jack oil valve, shake the jack pressure rod to load, stop loading after the rock test block is broken, read the point load strength of the rock test block through the display 29, retract the lower conical pressure head, pull the lower plate downward, and take out The small blocks obtained after crushing are placed in the designated location for comparative research in the later stage, and the point load test of the next rock test block is carried out.
以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the utility model, and are not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
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CN109443913A (en) * | 2018-12-25 | 2019-03-08 | 长沙矿山研究院有限责任公司 | A kind of fixed device of rock test block for Point Load Tests |
CN109443913B (en) * | 2018-12-25 | 2024-07-23 | 长沙矿山研究院有限责任公司 | Rock test block fixing device for point load test |
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