CN209213922U - An Efficiency Enhancement and Emission Reduction Device for Gas Turbines in IGCC Power Stations - Google Patents
An Efficiency Enhancement and Emission Reduction Device for Gas Turbines in IGCC Power Stations Download PDFInfo
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- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 86
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 38
- 238000002485 combustion reaction Methods 0.000 claims abstract description 36
- 238000000926 separation method Methods 0.000 claims abstract description 14
- 229910001873 dinitrogen Inorganic materials 0.000 claims abstract description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 33
- 238000001816 cooling Methods 0.000 claims description 28
- 230000008676 import Effects 0.000 claims 2
- 239000007789 gas Substances 0.000 abstract description 41
- 238000010248 power generation Methods 0.000 abstract description 15
- 239000010865 sewage Substances 0.000 abstract description 9
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 6
- 239000001301 oxygen Substances 0.000 abstract description 6
- 229910052760 oxygen Inorganic materials 0.000 abstract description 6
- 239000000446 fuel Substances 0.000 abstract description 5
- 239000003245 coal Substances 0.000 description 5
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 230000007423 decrease Effects 0.000 description 4
- 239000003546 flue gas Substances 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000002309 gasification Methods 0.000 description 3
- 238000000746 purification Methods 0.000 description 3
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 2
- 238000009841 combustion method Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000010926 purge Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 150000002829 nitrogen Chemical class 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 239000006200 vaporizer Substances 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
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Abstract
本实用新型提供的一种用于IGCC电站燃机的增效减排装置,包括污氮气收集装置,其中,污氮气收集装置安装在IGCC电站燃机空分装置污氮气管道上,污氮气收集装置的出口与IGCC电站燃机中的压气机进口连接;将空分装置中排出的污氮气进行收集并进行降温后,通入到燃烧室内,与通入燃烧室内的空气及燃料进行混合,用以降低燃烧室内氧气的含量,进而降低了燃烧室内的燃烧温度,所以使得燃机发电系统的NOx排放量大幅度的降低。
The utility model provides an efficiency-enhancing and emission-reducing device for gas turbines in IGCC power stations, including a sewage nitrogen collection device, wherein the sewage nitrogen collection device is installed on the sewage nitrogen pipeline of the gas turbine air separation device of the IGCC power station, and the sewage nitrogen collection device The outlet of the gas turbine in the IGCC power station is connected to the inlet of the compressor in the gas turbine of the IGCC power station; the polluted nitrogen gas discharged from the air separation unit is collected and cooled, and then passed into the combustion chamber to be mixed with the air and fuel passed into the combustion chamber for The oxygen content in the combustion chamber is reduced, thereby reducing the combustion temperature in the combustion chamber, so that the NOx emission of the gas turbine power generation system is greatly reduced.
Description
技术领域technical field
本实用新型涉及IGCC电站领域,具体涉及一种用于IGCC电站燃机的增效减排装置。The utility model relates to the field of IGCC power stations, in particular to an efficiency-enhancing and emission-reducing device for a gas turbine of an IGCC power station.
背景技术Background technique
IGCC电站,即整体煤气化联合循环发电系统,是将煤气化技术和燃气-蒸汽联合循环相结合的先进发电系统,既有较高的发电效率,又有极好的环保性能,是一种有发展前景的洁净煤发电技术。IGCC电站主要由空分装置、汽化炉、合成气净化装置、燃机发电系统、余热锅炉和汽轮机发电系统组成。IGCC power station, that is, integrated coal gasification combined cycle power generation system, is an advanced power generation system that combines coal gasification technology and gas-steam combined cycle. It has high power generation efficiency and excellent environmental protection performance. It is an effective Development prospect of clean coal power generation technology. The IGCC power station is mainly composed of an air separation unit, a vaporizer, a synthesis gas purification unit, a gas turbine power generation system, a waste heat boiler and a steam turbine power generation system.
在空分装置中,空气经过压缩、冷却和精馏等过程,可以获得纯氧、纯氮产品,纯氧气用于煤的气化,纯氮气用于输送煤粉和吹扫管道,还剩余大约相当于1/4空分装置进气量的污氮气。这部分污氮气成分为96%(体积分数)的N2、2%的O2和2%的Ar,压力约112Kpa(A),且完全不含水分,除了少部分用于吹扫空分装置的纯化系统外,其余直接排向大气。空分装置将多余的污氮气排空,是一种极大的能源浪费。In the air separation unit, the air is compressed, cooled and rectified to obtain pure oxygen and nitrogen products. Pure oxygen is used for coal gasification, and pure nitrogen is used for transporting coal powder and purging pipelines. Dirty nitrogen equivalent to 1/4 of the air intake of the air separation unit. The composition of this part of dirty nitrogen is 96% (volume fraction) of N 2 , 2% of O 2 and 2% of Ar, the pressure is about 112Kpa (A), and it does not contain moisture at all, except for a small part for purging the air separation unit Outside the purification system, the rest are directly discharged to the atmosphere. The air separation unit evacuates excess nitrogen, which is a huge waste of energy.
大气的温度对燃机发电系统的功率和效率有较大的影响,一般来说,大气温度每增加10℃,燃机的功率将下降5%,效率将下降0.1%。The temperature of the atmosphere has a great influence on the power and efficiency of the gas turbine power generation system. Generally speaking, for every 10°C increase in the atmospheric temperature, the power of the gas turbine will decrease by 5%, and the efficiency will decrease by 0.1%.
对于燃烧装置来说,NOx的生成机理主要三种,分别是燃料型NOx、快速型NOx和热力型NOx。燃气轮机系统烟气排放的NOx主要是热力型NOx。当燃气轮机燃烧内局部温度高于1800K时,热力型NOx生成速率呈指数增加,而且过量空气系数对热力型NOx的影响也是非常明显的,热力型NOx生成量与氧浓度的平方根成正比,即氧的浓度越大,热力型NOx也会随之增加。对于某些燃烧设备,为了减少热力型NOx的生成,常用的方法就是将一部分燃烧产生的烟气进行循环与空气和燃料同时引入燃烧室中。其原理是降低了燃烧室内的含氧量,从而降低了局部高温温度。For combustion devices, there are three main mechanisms of NOx generation, namely fuel-type NOx, rapid-type NOx and thermal-type NOx. The NOx emitted from the flue gas of the gas turbine system is mainly thermal NOx. When the local temperature in the combustion of the gas turbine is higher than 1800K, the thermal NOx generation rate increases exponentially, and the influence of the excess air coefficient on the thermal NOx is also very obvious. The thermal NOx generation is proportional to the square root of the oxygen concentration, that is, the oxygen The greater the concentration, the thermal NOx will increase accordingly. For some combustion equipment, in order to reduce the formation of thermal NOx, a common method is to circulate a part of the flue gas generated by combustion and introduce it into the combustion chamber at the same time as air and fuel. The principle is to reduce the oxygen content in the combustion chamber, thereby reducing the local high temperature.
由于已知降低燃机进口温度可以提高燃机发电量,同时减少燃机燃烧室内的空气的含氧量可以降低局部高温温度,从而减少燃机的NOx排放量。It is known that reducing the inlet temperature of the gas turbine can increase the power generation of the gas turbine, and at the same time reducing the oxygen content of the air in the combustion chamber of the gas turbine can reduce the local high temperature, thereby reducing the NOx emission of the gas turbine.
发明内容Contents of the invention
本实用新型的目的在于提供一种用于IGCC电站燃机的增效减排装置,解决了现有的污氮气进行排空,造成能源的浪费的问题。The purpose of the utility model is to provide an efficiency-enhancing and emission-reducing device for gas turbines in IGCC power stations, which solves the problem of waste of energy caused by emptying the existing dirty nitrogen gas.
为了达到上述目的,本实用新型采用的技术方案是:In order to achieve the above object, the technical scheme that the utility model adopts is:
本实用新型提供的一种用于IGCC电站燃机的增效减排装置,包括污氮气收集装置,其中,污氮气收集装置安装在IGCC电站燃机空分装置污氮气管道上,污氮气收集装置的出口与IGCC电站燃机中的压气机进口连接。The utility model provides an efficiency-enhancing and emission-reducing device for gas turbines in IGCC power stations, including a sewage nitrogen collection device, wherein the sewage nitrogen collection device is installed on the sewage nitrogen pipeline of the gas turbine air separation device of the IGCC power station, and the sewage nitrogen collection device The outlet of the gas turbine is connected to the inlet of the compressor in the gas turbine of the IGCC power station.
优选地,污氮气收集装置与压气机之间设置有用于降低压气机进气温度的循环换热系统。Preferably, a circulating heat exchange system for reducing the intake air temperature of the compressor is provided between the dirty nitrogen collection device and the compressor.
优选地,循环换热系统包括冷却塔,所述冷却塔的进气口与污氮气收集装置的出口连接,冷却塔中降温后的污氮气出气口与压气机进口连接。Preferably, the circulating heat exchange system includes a cooling tower, the air inlet of the cooling tower is connected to the outlet of the dirty nitrogen collection device, and the outlet of the cooled dirty nitrogen in the cooling tower is connected to the inlet of the compressor.
优选地,循环换热系统还包括水泵,所述水泵的出水口与设置在冷却塔上端的进水口连接。Preferably, the circulating heat exchange system further includes a water pump, and the water outlet of the water pump is connected to the water inlet provided at the upper end of the cooling tower.
优选地,冷却塔的进气口设置在底部。Preferably, the air inlet of the cooling tower is arranged at the bottom.
优选地,压气机的进气管道之间还设置有用于空气的换热系统。Preferably, a heat exchange system for air is also provided between the intake pipes of the compressor.
优选地,换热系统为换热器。Preferably, the heat exchange system is a heat exchanger.
优选地,污氮气的收集装置为风机。Preferably, the device for collecting dirty nitrogen is a fan.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
本实用新型提供的一种用于IGCC电站燃机的增效减排装置,将空分装置中排出的污氮气进行收集并进行降温后,通入到燃烧室内,与通入燃烧室内的空气及燃料进行混合,用以降低燃烧室内氧气的含量,进而降低了燃烧室内的局部最高温度,而平均温度基本不变,所以使得燃机发电系统的NOx排放量大幅度的降低。The utility model provides an efficiency-enhancing and emission-reducing device for gas turbines in IGCC power stations. After collecting the polluted nitrogen gas discharged from the air separation unit and cooling it down, it passes into the combustion chamber, and the air and gas passed into the combustion chamber The fuel is mixed to reduce the oxygen content in the combustion chamber, thereby reducing the local maximum temperature in the combustion chamber, while the average temperature remains basically unchanged, so that the NOx emissions of the gas turbine power generation system are greatly reduced.
进一步的,通过水泵和换热器之间冷却水的循环,降低了压气机进口空气的温度,进而提高了燃机发电系统的发电效率。Furthermore, through the circulation of cooling water between the water pump and the heat exchanger, the temperature of the inlet air of the compressor is reduced, thereby improving the power generation efficiency of the gas turbine power generation system.
附图说明Description of drawings
图1是本实用新型增效减排装置的结构示意图;Fig. 1 is the structural representation of the utility model synergistic emission reduction device;
图2是污氮气回注率与燃机NOx排放量的关系;Figure 2 is the relationship between the reinjection rate of contaminated nitrogen and the NOx emission of the gas turbine;
其中,1、污氮气管道 2、风机 3、进气管道 4、换热器 5、水泵 6、冷却塔 7、压气机8、透平 9、废气管道 10、燃料 11、燃烧室。Among them, 1. Dirty nitrogen pipeline 2. Fan 3. Intake pipeline 4. Heat exchanger 5. Water pump 6. Cooling tower 7. Compressor 8. Turbine 9. Waste gas pipeline 10. Fuel 11. Combustion chamber.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本实用新型作进一步详细说明。The utility model is described in further detail below in conjunction with accompanying drawing and specific embodiment.
如图1所示,本实用新型提供的一种用于IGCC电站燃机的增效减排装置,包括安装在污氮气管道1上的风机2,所述风机2的出口依次连接有循环换热系统、压气机7、燃烧室11、透平8和发电机12,其中,循环换热系统包括换热器4、水泵5和冷却塔6,风机2的出口与冷却塔6底部的进气口连接,水泵5的出水口与冷却塔6上端的进水口连接,污氮气在水冷却塔6内由下到上与冷却塔6内喷淋的水滴接触混合,进而降低了冷却塔内的水和污氮气的温度;水泵2的进水口与换热器4的出水口连接,换热器4的进水口与冷却塔6的出水口连接。As shown in Figure 1, the utility model provides an efficiency-enhancing and emission-reducing device for gas turbines in IGCC power plants, including a blower fan 2 installed on a sewage nitrogen pipeline 1, and the outlet of the blower fan 2 is sequentially connected with a heat exchange cycle system, air compressor 7, combustor 11, turbine 8 and generator 12, wherein the cycle heat exchange system includes heat exchanger 4, water pump 5 and cooling tower 6, the outlet of fan 2 and the air inlet at the bottom of cooling tower 6 connected, the water outlet of the water pump 5 is connected to the water inlet on the upper end of the cooling tower 6, and the dirty nitrogen is mixed with the water droplets sprayed in the cooling tower 6 from bottom to top in the water cooling tower 6, thereby reducing the water and nitrogen in the cooling tower. The temperature of the dirty nitrogen; the water inlet of the water pump 2 is connected with the water outlet of the heat exchanger 4, and the water inlet of the heat exchanger 4 is connected with the water outlet of the cooling tower 6.
同时,冷却塔6的出气口与压气机7的进气口连接;燃机空气进入换热器4中进行降温,降温后的燃机空气与冷却后的污氮气混合进入压气机7内。At the same time, the air outlet of the cooling tower 6 is connected to the air inlet of the compressor 7; the gas turbine air enters the heat exchanger 4 for cooling, and the cooled gas turbine air is mixed with the cooled dirty nitrogen gas into the compressor 7.
该装置首先将利用污氮气管道和风机2将空分装置所排放的污氮气收集,污氮气主要来自于空分装置纯化系统排出的污氮气和排空的污氮气的总和。The device will firstly use the dirty nitrogen pipeline and fan 2 to collect the dirty nitrogen discharged from the air separation unit. The dirty nitrogen mainly comes from the sum of the dirty nitrogen discharged from the purification system of the air separation unit and the emptied dirty nitrogen.
收集后的污氮气被送入冷却塔6的底部,由下到上与冷却塔6内喷淋的水滴接触混合。由于污氮气极度干燥,含水量为零,所以在与水滴接触的过程中,部分水滴会蒸发从而吸收大量的热,使得水滴和污氮气的温度降低;根据空分装置水冷塔的经验,能将水温由30℃降至15℃左右。The collected polluted nitrogen is sent to the bottom of the cooling tower 6, and is mixed with the water droplets sprayed in the cooling tower 6 from bottom to top. Because the dirty nitrogen gas is extremely dry and the water content is zero, part of the water droplets will evaporate and absorb a lot of heat during the contact with the water droplets, which will reduce the temperature of the water droplets and the dirty nitrogen gas; according to the experience of the water cooling tower of the air separation unit, it can be The water temperature dropped from 30°C to about 15°C.
燃机系统的进气管道3连通换热器4,空气与换热器4换热后温度降低,即降低了燃机系统的进气温度。进气温度与燃机发电量和效率的关系见表1所示。The intake pipe 3 of the gas turbine system is connected to the heat exchanger 4, and the temperature of the air decreases after exchanging heat with the heat exchanger 4, that is, the intake air temperature of the gas turbine system is reduced. The relationship between the intake air temperature and the power generation and efficiency of the gas turbine is shown in Table 1.
在夏季的时候,大气温度较高,比如30℃,换热器能将燃机进气温度降低至约15℃左右,则根据表1所示,燃机的功率将增加6%,效率将增加0.8%;In summer, when the atmospheric temperature is relatively high, such as 30°C, the heat exchanger can reduce the gas turbine inlet temperature to about 15°C. According to Table 1, the power of the gas turbine will increase by 6%, and the efficiency will increase 0.8%;
在冬季的时候,由于大气温度相对较低,同时水容易结冰,则可以将冷却塔6、水泵5以及换热器4组成水循环换热装置的水排空,即冬季时,停用循环换热装置:In winter, since the atmospheric temperature is relatively low and water is easy to freeze, the water in the water circulation heat exchange device composed of cooling tower 6, water pump 5 and heat exchanger 4 can be drained, that is, in winter, the circulation exchange system is disabled. Thermal device:
表1Table 1
污氮气通过冷却塔6换热后,本身温度也有一定的降低,然后燃机进口管道3内的空气混合,混合的主要目是降低燃烧室内的NOx排放量。After the polluted nitrogen passes through the cooling tower 6 for heat exchange, its own temperature also decreases to a certain extent, and then the air in the gas turbine inlet pipe 3 is mixed. The main purpose of the mixing is to reduce the NOx emission in the combustion chamber.
已知燃气轮机系统烟气排放的NOx主要来自于燃烧室,而且NOx的生成机理主要是热力型NOx。已知热力型机理包括下列两个链式反应:It is known that the NOx emitted from the flue gas of the gas turbine system mainly comes from the combustion chamber, and the formation mechanism of NOx is mainly thermal NOx. The known thermodynamic mechanism involves the following two chain reactions:
O+N2→NO+N N.1O+N 2 →NO+N N.1
N+O2→NO+O N.2N+O 2 →NO+O N.2
反应N.1的活化能相当大(319050kJ/kmol),即这一反应与温度有很强的关系。作为一个经验的估计,在温度低于1800K时,热力型机理通常是不重要的,但是当燃烧内局部温度高于1800K时,热力型NOx生成速率呈指数增加。The activation energy of reaction N.1 is quite large (319050kJ/kmol), that is, this reaction has a strong relationship with temperature. As an empirical estimate, thermal mechanisms are generally insignificant at temperatures below 1800K, but the rate of thermal NOx formation increases exponentially above 1800K in combustion localized temperatures.
IGCC电站中燃机所用燃料为富氢合成气燃料10,燃烧方式基本采用扩散燃烧方式。将污氮气与空气混合进入燃烧室11与合成气10进行燃烧,降低了空气中O2含量,从而降低了燃烧室11内局部高温温度,则降低了燃机废气9中的Nox排放量;燃烧室11产生的高温烟气驱动透平8做功并驱动发电机12。The fuel used by the gas turbine in the IGCC power station is hydrogen-rich syngas fuel10, and the combustion method basically adopts the diffusion combustion method. Mixing dirty nitrogen and air into the combustion chamber 11 and syngas 10 for combustion reduces the O2 content in the air, thereby reducing the local high temperature in the combustion chamber 11 and reducing the NOx emissions in the exhaust gas 9 of the combustion engine; The high-temperature flue gas generated in the chamber 11 drives the turbine 8 to do work and drives the generator 12 .
如图2所示,为污氮气回注率与燃机NOx排放量的关系,其中污氮气回注率为污氮气的体积与空气体积的百分比,根据计算结果,回注率约5%时,能将NOx的排放量降低10%左右。根据某IGCC电厂的运行数据,170MW的燃机满负荷时空气进气量约522kg/s,空分装置的污氮量约28.5kg/s。则在燃机满负荷工况运行时,根据计算能将燃烧室的局部高温温度降低约50℃,能将NOx的排放降低10mg/m3左右;同时能够降低压气机7的进气温度约15℃,根据表1,理想的情况下能够提高发电量约10MW。所以该装置不仅能够提高IGCC电站燃机系统的效率和发电量,而且能够降低其NOx的排放量。As shown in Figure 2, it is the relationship between the reinjection rate of polluted nitrogen gas and the NOx emission of the combustion engine, where the reinjection rate of polluted nitrogen gas is the percentage of the volume of polluted nitrogen gas and the volume of air. Can reduce NOx emissions by about 10%. According to the operating data of an IGCC power plant, the air intake volume of a 170MW gas turbine at full load is about 522kg/s, and the nitrogen pollution volume of the air separation unit is about 28.5kg/s. Then, when the gas turbine is running at full load, according to calculations, the local high temperature of the combustion chamber can be reduced by about 50°C, and the emission of NOx can be reduced by about 10mg/ m3 ; at the same time, the intake temperature of the compressor 7 can be reduced by about 15°C. ℃, according to Table 1, ideally, the power generation can be increased by about 10MW. Therefore, the device can not only improve the efficiency and power generation of the gas turbine system of the IGCC power station, but also reduce its NOx emissions.
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