CN209206748U - A kind of overturning clamp for machining - Google Patents
A kind of overturning clamp for machining Download PDFInfo
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Abstract
本实用新型实施例属于夹具领域,公开一种翻转加工夹具,本实用新型提供的方案包括安装座、旋转机构和定位机构;所述旋转机构安装在所述安装座上,所述定位机构固定在所述旋转机构上,所述定位机构用于装载和定位工件,所述旋转机构用于旋转所述定位机构,以便对所述工件的不同面进行加工。本实用新型实施例所述翻转加工夹具所提供的定位机构可用于夹持多种类型以及多种尺寸的工件,其实用性强,兼容性高。另外,所述旋转机构可用于翻转所述工件,以对齐不同面进行加工,提高生产效率,并且减少人工操作,从而降低误差。
The embodiment of the utility model belongs to the field of fixtures, and discloses a flipping processing fixture. The solution provided by the utility model includes a mounting seat, a rotating mechanism and a positioning mechanism; the rotating mechanism is installed on the mounting seat, and the positioning mechanism is fixed on the On the rotating mechanism, the positioning mechanism is used to load and position the workpiece, and the rotating mechanism is used to rotate the positioning mechanism so as to process different surfaces of the workpiece. The positioning mechanism provided by the turning fixture in the embodiment of the present invention can be used to clamp workpieces of various types and sizes, and has strong practicability and high compatibility. In addition, the rotating mechanism can be used to turn over the workpiece to align different surfaces for processing, improve production efficiency, and reduce manual operations, thereby reducing errors.
Description
技术领域technical field
本实用新型实施例涉及产品加工设备技术领域,具体涉及夹具领域,特别是一种翻转加工夹具。The embodiment of the utility model relates to the technical field of product processing equipment, in particular to the field of clamps, especially a flip processing clamp.
背景技术Background technique
一些产品需要对其多个面进行加工,但是,现有技术的夹具夹持工件一般只能对其正面(面向加工设备的面)进行加工,对于其他的面,需要重新装载,使其面向加工设备。现有技术的夹具每对工件加工一个面,就要重新装载一次工件。并且,现有技术的夹具兼容性较低,只能夹持一种工件,甚至对于同种不同规格的工件也不能夹持。另外,现有技术的翻转机构对夹具翻转后的定位不精确,容易翻转过度或者翻转不到位,影响加工效果。Some products need to be processed on multiple surfaces, but the clamps of the prior art generally can only process the front side (the side facing the processing equipment) of the workpiece held by the fixture. For other sides, it needs to be reloaded so that it faces the processing equipment. The fixture of the prior art needs to reload the workpiece every time a surface of the workpiece is processed. Moreover, the clamps in the prior art have low compatibility, and can only clamp one type of workpiece, and cannot even clamp the same type of workpiece with different specifications. In addition, the flipping mechanism in the prior art does not accurately position the jig after flipping, and it is easy to flip over or not in place, which affects the processing effect.
例如,空开的加工设备种类很多,激光打标设备上空开的定位装置常采用仿形治具;由于空开外形复杂,仿形治具加工难度大,成本高;并且空开种类较多,仿形治具的适应性较差,兼容性弱。另外,现有技术的夹具夹持的空开,在打标过程中,对空开打一个面,就要重新装载换一次面,打标面转换效率低导致打标效率低。For example, there are many types of blanking processing equipment, and the positioning device of the blanking on the laser marking equipment often uses profiling jigs; due to the complex shape of the blanking, the profiling jig is difficult to process and the cost is high; and there are many types of blanking, The profiling fixture has poor adaptability and weak compatibility. In addition, the spacer clamped by the fixture in the prior art needs to be reloaded and replaced once during the marking process to mark a surface of the spacer, and the conversion efficiency of the marking surface is low, resulting in low marking efficiency.
实用新型内容Utility model content
本实用新型实施例所要解决的技术问题是:现有的夹具兼容性差,定位精度低以及加工效率低的问题。The technical problems to be solved by the embodiments of the utility model are: the existing fixtures have poor compatibility, low positioning accuracy and low processing efficiency.
为了解决上述技术问题,本实用新型实施例所述的一种翻转加工夹具,采用了如下所述的技术方案:In order to solve the above-mentioned technical problems, a flipping processing jig described in the embodiment of the utility model adopts the following technical solutions:
一种翻转加工夹具,A turning fixture,
包括:安装座、旋转机构和定位机构;Including: mounting base, rotating mechanism and positioning mechanism;
所述旋转机构包括旋转板和驱动机构,所述旋转板悬挂在所述安装座上,所述驱动机构的输出端穿过所述安装座的侧面与所述旋转板靠近所述驱动机构的一端固定连接;所述旋转板远离所述驱动机构的一端设有连接轴,所述连接轴与所述安装座远离所述驱动机构的侧面转动连接;The rotating mechanism includes a rotating plate and a driving mechanism, the rotating plate is suspended on the mounting seat, the output end of the driving mechanism passes through the side of the mounting seat and the end of the rotating plate close to the driving mechanism fixedly connected; the end of the rotating plate away from the driving mechanism is provided with a connecting shaft, and the connecting shaft is rotationally connected to the side of the mounting seat away from the driving mechanism;
所述定位机构固定在所述旋转板上,所述定位机构用于装载和定位工件;The positioning mechanism is fixed on the rotating plate, and the positioning mechanism is used for loading and positioning workpieces;
所述驱动机构用于驱动所述旋转板旋转,以对所述工件的不同面进行加工。The driving mechanism is used to drive the rotary plate to rotate so as to process different surfaces of the workpiece.
本实用新型实施例所述翻转加工夹具所提供的定位机构可用于夹持多种类型以及多种尺寸的工件,其实用性强,兼容性高。另外,所述旋转机构可用于翻转所述工件,以对齐不同面进行加工,提高生产效率,并且减少人工操作,从而降低误差。并且,旋转机构通过控制旋转角度来控制所述定位机构的翻转精度,定位精确。The positioning mechanism provided by the turning fixture in the embodiment of the present invention can be used to clamp workpieces of various types and sizes, and has strong practicability and high compatibility. In addition, the rotating mechanism can be used to turn over the workpiece to align different surfaces for processing, improve production efficiency, and reduce manual operations, thereby reducing errors. Moreover, the rotation mechanism controls the turning accuracy of the positioning mechanism by controlling the rotation angle, so that the positioning is accurate.
进一步地,所述旋转板为空心设置,其对应所述工件设有透射孔,以使所述驱动机构驱动所述旋转板翻转,对所述工件的背面进行加工。Further, the rotating plate is hollow, and a transmission hole is provided corresponding to the workpiece, so that the driving mechanism drives the rotating plate to turn over to process the back of the workpiece.
进一步地,further,
所述定位机构包括驱动气缸、定位板、连接板、挡板和压紧机构,The positioning mechanism includes a driving cylinder, a positioning plate, a connecting plate, a baffle plate and a pressing mechanism,
所述驱动气缸、所述定位板和所述压紧机构固定在所述旋转板上,且所述压紧机构设置在所述旋转板远离所述驱动气缸的一端,所述定位板对应所述透射孔;The driving cylinder, the positioning plate and the pressing mechanism are fixed on the rotating plate, and the pressing mechanism is arranged on the end of the rotating plate away from the driving cylinder, and the positioning plate corresponds to the transmission hole;
所述连接板一端固定连接所述驱动气缸的输出轴,另一端连接所述挡板,所述挡板靠近所述定位板,所述定位板用于装载所述工件;One end of the connecting plate is fixedly connected to the output shaft of the driving cylinder, and the other end is connected to the baffle, the baffle is close to the positioning plate, and the positioning plate is used to load the workpiece;
所述驱动气缸用于驱动所述挡板夹持或者松开上下料所述工件;The driving cylinder is used to drive the baffle to clamp or loosen the workpiece for loading and unloading;
所述压紧机构用于从平行所述挡板的方向作用于所述工件上,所述压紧机构配合所述挡板固定所述工件。The pressing mechanism is used to act on the workpiece from a direction parallel to the baffle, and the pressing mechanism cooperates with the baffle to fix the workpiece.
进一步地,further,
所述压紧机构包括压紧轴和旋转气缸;The pressing mechanism includes a pressing shaft and a rotating cylinder;
所述旋转气缸固定在所述定位板的底端,且其输出端与所述压紧轴固定;The rotary cylinder is fixed at the bottom of the positioning plate, and its output end is fixed with the pressing shaft;
所述旋转气缸用于驱动所述压紧轴旋转,以使所述压紧轴抵触所述工件,以固定所述工件。The rotary cylinder is used to drive the pressing shaft to rotate, so that the pressing shaft touches the workpiece to fix the workpiece.
进一步地,所述定位板设有加工孔,所述加工孔对应所述透射孔,且所述加工孔的规格不大于所述透射孔。Further, the positioning plate is provided with processing holes, the processing holes correspond to the transmission holes, and the specifications of the processing holes are not larger than the transmission holes.
所述透射孔和所述加工孔用于露出所述工件的背面,以使所述旋转机构将所述工件旋转后将其背面面向加工设备,以便激光透射到工件的背面进行加工。且所述加工孔还用于限制所述工件的加工范围,提高所述工件加工的达标率。The transmission hole and the processing hole are used to expose the back of the workpiece, so that the rotating mechanism rotates the workpiece and turns the back of the workpiece to face the processing equipment, so that the laser beam can be transmitted to the back of the workpiece for processing. Moreover, the processing hole is also used to limit the processing range of the workpiece and improve the compliance rate of the workpiece processing.
进一步地,所述翻转加工夹具还包括复位检测机构,所述复位检测机构固定在所述安装座远离所述旋转机构的一侧,所述复位检测机构包括指针和光电开关;Further, the turning fixture also includes a reset detection mechanism, the reset detection mechanism is fixed on the side of the mounting seat away from the rotation mechanism, and the reset detection mechanism includes a pointer and a photoelectric switch;
所述指针与所述旋转机构固定连接,随着所述旋转机构旋转;The pointer is fixedly connected with the rotating mechanism and rotates with the rotating mechanism;
所述光电开关固定在所述安装座背离所述旋转机构的一侧,并用于感应所述指针。The photoelectric switch is fixed on the side of the mounting seat away from the rotating mechanism, and is used for sensing the pointer.
与现有技术相比,本实用新型实施例主要有以下有益效果:Compared with the prior art, the utility model embodiment mainly has the following beneficial effects:
本实用新型实施例公开了一种翻转加工夹具,包括:安装座、旋转机构和定位机构;所述旋转机构安装在所述安装座上,所述定位机构固定在所述旋转机构上,可用于夹持多种类型以及多种尺寸的工件,其实用性强,兼容性高。所述旋转机构用于旋转所述定位机构,以便对所述工件的不同面进行加工,从而提高生产效率,并且减少人工操作,从而降低误差。The embodiment of the utility model discloses a turning fixture, comprising: a mounting base, a rotating mechanism and a positioning mechanism; the rotating mechanism is installed on the mounting base, and the positioning mechanism is fixed on the rotating mechanism, which can be used for Clamping workpieces of various types and sizes, it has strong practicability and high compatibility. The rotating mechanism is used to rotate the positioning mechanism so as to process different surfaces of the workpiece, thereby improving production efficiency, and reducing manual operations, thereby reducing errors.
附图说明Description of drawings
图1为本实用新型实施例所述翻转加工夹具的结构示意图;Fig. 1 is the structural schematic diagram of the flip processing jig described in the embodiment of the present invention;
图2为本实用新型实施例所述翻转加工夹具的部分结构示意图;Fig. 2 is a partial structural schematic diagram of the turning fixture described in the embodiment of the present invention;
图3为本实用新型实施例所述翻转加工夹具的另一种结构示意图;Fig. 3 is another schematic diagram of the structure of the turning fixture described in the embodiment of the present invention;
图4为本实用新型实施例所述翻转加工夹具的部分结构示意图。Fig. 4 is a partial structural schematic diagram of the flipping processing jig according to the embodiment of the present invention.
附图标记说明:Explanation of reference signs:
1-安装座、2-旋转机构、3-定位机构、4-复位检测机构、21-驱动电机、22-旋转板、31-驱动气缸、32-定位板、33-连接板、34-挡板、35-压紧机构、41-指针、42-光电开关、101-通孔、201-连接块、202-连接轴、203-轴承、204-支撑块、205-平面块、220-透射孔、320-加工孔、351-压紧轴、352-旋转气缸。1-mounting seat, 2-rotation mechanism, 3-positioning mechanism, 4-reset detection mechanism, 21-driving motor, 22-rotating plate, 31-driving cylinder, 32-positioning plate, 33-connecting plate, 34-baffle plate , 35-compression mechanism, 41-pointer, 42-photoelectric switch, 101-through hole, 201-connection block, 202-connection shaft, 203-bearing, 204-support block, 205-plane block, 220-transmission hole, 320-machining hole, 351-pressing shaft, 352-rotary cylinder.
具体实施方式Detailed ways
为了便于理解本实用新型,下面将参照相关附图对实用新型进行更全面的描述。附图中给出了本实用新型的较佳实施例。但是,本实用新型以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本实用新型的公开内容的理解更加透彻全面。In order to facilitate the understanding of the utility model, the utility model will be described more fully below with reference to the relevant drawings. Preferred embodiments of the utility model are provided in the accompanying drawings. However, the invention may be embodied in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present utility model more thorough and comprehensive.
除非另有定义,本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同。本文中在本实用新型的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本实用新型。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of this invention. The terminology used in the description of the utility model herein is only for the purpose of describing specific embodiments, and is not intended to limit the utility model.
需要说明的是,下面描述中使用的词语“上”、“下”、“上端”、“下端”、“底部”、“顶部”等仅表示了各部件之间的相对位置关系,当进行翻转或旋转时,这一相对位置关系可能会发生颠倒或变化。It should be noted that the words "upper", "lower", "upper end", "lower end", "bottom" and "top" used in the following description only indicate the relative positional relationship between the various components. When rotated or rotated, this relative positional relationship may be reversed or changed.
本实用新型的权利要求书、说明书以及说明书附图中的术语“第一”、“第二”等是用于区别不同对象,而不是用于描述特定顺序。The terms "first", "second" and the like in the claims of the present utility model, the description and the drawings of the description are used to distinguish different objects, rather than to describe a specific order.
本实用新型实施例提供一种翻转加工夹具,如图1所示,其包括安装座1、旋转机构2和定位机构3,其中,所述旋转机构2安装在所述安装座1上,所述定位机构3安装在所述旋转机构2上。所述定位机构3用于夹持和定位不同规格及形状的工件11,兼容性强。所述旋转机构2用于旋转所述定位机构3,以使所述工件11随之旋转,以转换工件11不同的面朝向加工设备,以便对所述工件11的不同面进行加工。其通过减少工件11的装载次数来提高工件11的加工效率。并且,旋转机构2通过精确控制旋转角度,以精确所述定位机构的翻转精度。The embodiment of the utility model provides a turning fixture, as shown in Figure 1, it includes a mounting base 1, a rotating mechanism 2 and a positioning mechanism 3, wherein the rotating mechanism 2 is installed on the mounting base 1, the The positioning mechanism 3 is installed on the rotating mechanism 2 . The positioning mechanism 3 is used for clamping and positioning workpieces 11 of different specifications and shapes, and has strong compatibility. The rotating mechanism 2 is used to rotate the positioning mechanism 3 to make the workpiece 11 rotate accordingly, so as to switch different surfaces of the workpiece 11 toward the processing equipment, so as to process different surfaces of the workpiece 11 . It improves the machining efficiency of the workpiece 11 by reducing the number of times the workpiece 11 is loaded. Moreover, the rotation mechanism 2 accurately controls the rotation angle to precisely control the flipping accuracy of the positioning mechanism.
进一步地,如图1-3所示,所述旋转机构2包括驱动电机21和旋转板22。所述驱动电机21的驱动轴穿过所述安装座1的侧面,并且所述驱动轴靠近旋转板22的一端设有连接块201,连接块201朝向所述旋转板22的一侧设有弧形槽,用于容置所述旋转板22靠近的所述驱动电机21的一端,并用螺丝固定。所述旋转板22的另一端与所述安装座1转动连接,以此,所述旋转板22悬挂在所述安装座1上方。所述定位机构3固定在所述旋转板22上,所述驱动电机21驱动所述旋转板22转动,以使所述定位机构3随之转动,从而使定位机构3上的所述工件11转换其加工面。具体地,所述翻转加工夹具一次装夹,可以对所述工件11的3个面进行转换加工:所述定位机构工件的正面、反面/背面以及其中一个裸露的侧面。Further, as shown in FIGS. 1-3 , the rotating mechanism 2 includes a driving motor 21 and a rotating plate 22 . The drive shaft of the drive motor 21 passes through the side of the mounting base 1, and the end of the drive shaft close to the rotating plate 22 is provided with a connecting block 201, and the connecting block 201 is provided with an arc on the side facing the rotating plate 22. Shaped slot, used for accommodating one end of the drive motor 21 close to the rotating plate 22, and fixed with screws. The other end of the rotating plate 22 is rotatably connected with the mounting base 1 , so that the rotating plate 22 is suspended above the mounting base 1 . The positioning mechanism 3 is fixed on the rotating plate 22, and the driving motor 21 drives the rotating plate 22 to rotate, so that the positioning mechanism 3 rotates accordingly, so that the workpiece 11 on the positioning mechanism 3 is converted its processed surface. Specifically, the flipping processing jig can perform conversion processing on three surfaces of the workpiece 11 in one clamping: the front, back/back and one exposed side of the positioning mechanism workpiece.
具体地,如图1所示,所述安装座1为U型结构,其所形成的U型空间足以提供所述旋转板22以及所述定位机构3带动所述工件11旋转的空间。更具体地,其两平行的竖直端固定在其水平底端的上面,其两竖直端中均设有通孔101,且高度相对应,两竖直端用于支撑所述定位机构3及所述工件11,并使定位机构3及工件11处于水平状态。Specifically, as shown in FIG. 1 , the mounting base 1 is a U-shaped structure, and the U-shaped space formed by it is sufficient to provide a space for the rotating plate 22 and the positioning mechanism 3 to drive the workpiece 11 to rotate. More specifically, its two parallel vertical ends are fixed above its horizontal bottom end, and its two vertical ends are provided with through holes 101, and the heights are corresponding, and the two vertical ends are used to support the positioning mechanism 3 and The workpiece 11, and make the positioning mechanism 3 and the workpiece 11 in a horizontal state.
如图1、2和图4所示,所述驱动电机21的输出端穿过其所靠近的竖直端的通孔101与所述旋转板22固定。所述旋转板22为Z形结构,包括连接轴202、支撑块204和平面块205,其中,连接轴202和支撑块204远离所述驱动机构2,连接轴202和支撑块204可以是一体成型的,也可以是焊接固定的。具体地,连接轴202穿过所述安装座1远离所述驱动机构2的一端的通孔101,以使所述旋转板22和安装座1转动连接,使所述旋转板22可以随着所述驱动电机21的输出端转动。并且,所述支撑块204和所述连接块201等高,以使平面块205水平放置。当所述驱动电机21工作时,所述旋转板22整体转动。所述支撑块204用于撑高平面块205,以使平面块205和所述安装座的形成的空间足以所述旋转板22旋转。As shown in FIGS. 1 , 2 and 4 , the output end of the driving motor 21 is fixed to the rotating plate 22 through the through hole 101 at the vertical end it is close to. The rotating plate 22 is a Z-shaped structure, including a connecting shaft 202, a supporting block 204 and a plane block 205, wherein the connecting shaft 202 and the supporting block 204 are far away from the driving mechanism 2, and the connecting shaft 202 and the supporting block 204 can be integrally formed It can also be fixed by welding. Specifically, the connecting shaft 202 passes through the through hole 101 at the end of the mounting base 1 away from the driving mechanism 2, so that the rotating plate 22 and the mounting base 1 are rotationally connected, so that the rotating plate 22 can follow the The output end of the driving motor 21 rotates. Moreover, the supporting block 204 and the connecting block 201 are of the same height, so that the plane block 205 is placed horizontally. When the driving motor 21 works, the rotating plate 22 rotates as a whole. The support block 204 is used to prop up the planar block 205 so that the space formed by the planar block 205 and the mounting seat is sufficient for the rotating plate 22 to rotate.
进一步地,所述连接轴202上设有轴承203,用于减小所述旋转板22与所述安装座1的摩擦系数,以使所述旋转板22转动更稳定。Further, the connecting shaft 202 is provided with a bearing 203 for reducing the coefficient of friction between the rotating plate 22 and the mounting base 1 to make the rotating plate 22 rotate more stably.
并且,如图4所示,所述旋转板22为空心设置,其对应所述工件设有透射孔220,以使所述驱动机构2驱动所述旋转板22翻转时,对所述工件的背面进行加工。And, as shown in FIG. 4 , the rotating plate 22 is hollow, and it is provided with a transmission hole 220 corresponding to the workpiece, so that when the driving mechanism 2 drives the rotating plate 22 to turn over, the back surface of the workpiece for processing.
具体地,当所述旋转板22未被旋转时,所述工件的正面面向加工设备,以对其正面进行加工。当所述旋转板22被所述驱动电机21驱动旋转90或270度时,所述工件随之旋转,其裸露的侧面对应所述加工设备,以便对其进行加工。当所述旋转板22被所述驱动电机21旋转180度时,所述工件的反面/背面面向加工设备,可对其反面/背面进行加工。Specifically, when the rotary plate 22 is not rotated, the front side of the workpiece faces the processing equipment to process the front side thereof. When the rotating plate 22 is driven by the driving motor 21 to rotate 90 or 270 degrees, the workpiece rotates accordingly, and its exposed side corresponds to the processing equipment for processing it. When the rotating plate 22 is rotated by the driving motor 21 for 180 degrees, the reverse side/rear side of the workpiece faces the processing equipment, and the reverse side/back side can be processed.
进一步地,请再参阅图1-2,所述定位机构3包括驱动气缸31、定位板32、两块连接板33、两块挡板34和压紧机构35。其中,所述驱动气缸31、所述定位板32和所述压紧机构35均固定在所述旋转板22上,且所述压紧机构35设置在所述旋转板22远离所述驱动气缸31的一端,所述定位板32对应于设置在所述透射孔220上方,其用于装载放置工件11。所述连接板33的一端固定连接所述驱动气缸31输出轴,另一端连接所述挡板34,且所述挡板34靠近所述定位板32。且所述驱动气缸31横向设置,以使两块所述挡板34分别位于所述工件的两侧。所述驱动气缸31同时驱动两块所述挡板34相向运动,使之可以夹持不同规格的所述工件11,或者松开进行上下料工件。所述压紧机构35用于配合所述挡板34共同固定所述工件11,以避免所述工件11在旋转时掉落。Further, referring to FIGS. 1-2 again, the positioning mechanism 3 includes a driving cylinder 31 , a positioning plate 32 , two connecting plates 33 , two baffle plates 34 and a pressing mechanism 35 . Wherein, the driving cylinder 31, the positioning plate 32 and the pressing mechanism 35 are all fixed on the rotating plate 22, and the pressing mechanism 35 is arranged on the rotating plate 22 away from the driving cylinder 31. One end of the positioning plate 32 is correspondingly disposed above the transmission hole 220 and is used for loading and placing the workpiece 11 . One end of the connecting plate 33 is fixedly connected to the output shaft of the driving cylinder 31 , and the other end is connected to the baffle 34 , and the baffle 34 is close to the positioning plate 32 . And the driving cylinder 31 is arranged laterally, so that the two baffles 34 are respectively located on two sides of the workpiece. The driving cylinder 31 simultaneously drives the two baffles 34 to move toward each other, so that they can clamp the workpieces 11 of different specifications, or release them for loading and unloading workpieces. The pressing mechanism 35 is used to cooperate with the baffle plate 34 to jointly fix the workpiece 11 to prevent the workpiece 11 from falling when rotating.
进一步地,所述压紧机构35设置在所述旋转板22远离所述驱动电机21的一端,其包括压紧轴351和旋转气缸352。其中,所述旋转气缸352设置旋转板22背向所述定位板32的一端,其输出端穿过所述旋转板22与所述压紧轴351固定连接,或者所述压紧轴351穿过所述旋转板22与所述旋转气缸352的输出端连接,所述旋转气缸352用于驱动所述压紧轴351旋转。具体地,当所述工件11放置在所述定位板32后,所述旋转气缸352驱动所述压紧轴351旋转作用于所述工件11的侧面,所述压紧轴351配合所述挡板34从多个方位夹持和固定所述工件11,以免其在旋转时掉落。加工完成后,又驱动所述压紧轴351松离所述工件11。Further, the pressing mechanism 35 is arranged at the end of the rotating plate 22 away from the driving motor 21 , and includes a pressing shaft 351 and a rotating cylinder 352 . Wherein, the rotating cylinder 352 is provided with one end of the rotating plate 22 facing away from the positioning plate 32, and its output end passes through the rotating plate 22 and is fixedly connected with the pressing shaft 351, or the pressing shaft 351 passes through The rotary plate 22 is connected to the output end of the rotary cylinder 352, and the rotary cylinder 352 is used to drive the pressing shaft 351 to rotate. Specifically, when the workpiece 11 is placed on the positioning plate 32, the rotary cylinder 352 drives the pressing shaft 351 to rotate and act on the side of the workpiece 11, and the pressing shaft 351 cooperates with the baffle plate 34 clamps and fixes the workpiece 11 from multiple orientations to prevent it from falling while rotating. After the processing is completed, the pressing shaft 351 is driven to loosen the workpiece 11 .
具体地,所述压紧轴351为L形结构,其一端与所述旋转气缸352的输出端固定连接,另一端平行于所述旋转板22。一般地,所述压紧轴351的旋转角度为90度。Specifically, the pressing shaft 351 is an L-shaped structure, one end of which is fixedly connected to the output end of the rotating cylinder 352 , and the other end is parallel to the rotating plate 22 . Generally, the rotation angle of the pressing shaft 351 is 90 degrees.
在本实施例中,所述驱动气缸31为双向作用气缸,两块所述挡板34都是活动的。具体地,两块所述连接板33分别连接所述驱动气缸31的两端的输出轴,所述挡板34与所述连接板33固定。所述驱动气缸31驱动两块所述挡板34相向运动,相向靠近以夹持所述工件11,或者相向远离松开所述工件11。如此,所述定位机构3可夹持多种规格和形状的工件11,进一步提高所述翻转加工夹具的兼容性。In this embodiment, the driving cylinder 31 is a double-acting cylinder, and the two baffles 34 are movable. Specifically, the two connecting plates 33 are respectively connected to the output shafts at both ends of the driving cylinder 31 , and the baffle plate 34 is fixed to the connecting plates 33 . The driving cylinder 31 drives the two baffles 34 to move toward each other, to move closer to each other to clamp the workpiece 11 , or to move away from each other to loosen the workpiece 11 . In this way, the positioning mechanism 3 can clamp workpieces 11 of various specifications and shapes, further improving the compatibility of the turning fixture.
此时,所述压紧气缸设置在两块所述挡板34的任意一侧,所述压紧轴351均能与所述工件11接触,并配合所述挡板34固定所述工件11。At this time, the pressing cylinder is arranged on any side of the two baffles 34 , and the pressing shaft 351 can contact the workpiece 11 and cooperate with the baffle 34 to fix the workpiece 11 .
在另一个实施例中,所述驱动气缸31为单向作用气缸,靠近所述驱动电机21一侧的所述挡板34为固定板,其与所述旋转板22或者所述驱动气缸31固定连接,不能活动。另一块所述挡板34也是通过所述连接板33与所述驱动气缸31的输出轴固定连接,所述定位板32一端与固定的所述挡板34接触,所述驱动机构驱动活动的所述挡板34靠近或者远离所述定位板32,以夹持或者松开所述工件11。In another embodiment, the driving cylinder 31 is a one-way acting cylinder, and the baffle plate 34 on the side close to the driving motor 21 is a fixed plate, which is fixed to the rotating plate 22 or the driving cylinder 31 connected, inactive. The other baffle plate 34 is also fixedly connected to the output shaft of the driving cylinder 31 through the connecting plate 33, one end of the positioning plate 32 is in contact with the fixed baffle plate 34, and the driving mechanism drives the movable The baffle plate 34 approaches or moves away from the positioning plate 32 to clamp or loosen the workpiece 11 .
此时,所述压紧机构35设置在所述旋转板22靠近固定的所述挡板34的一侧,以保证所述压紧轴351能接触并作用于所述工件11上。At this time, the pressing mechanism 35 is arranged on the side of the rotating plate 22 close to the fixed baffle plate 34 to ensure that the pressing shaft 351 can contact and act on the workpiece 11 .
应当理解的,所述挡板34的数量不限于两块,其厚度和数量应当根据实际需求设置。具体地,当所述工件11的长度小于所述驱动气缸31的横向长度时,所述挡板34应当固定在所述连接板33的内侧,即靠近所述工件11的一侧,以使所述挡板34能接触到所述工件11,所述挡板34的厚度和数量可以相应增改。当所述工件11的长度大于所述驱动气缸31的和横向长度时,所述挡板34则不限于固定在所述连接板33的内侧和外侧,厚度和数量也不必改变。It should be understood that the number of the baffles 34 is not limited to two, and their thickness and number should be set according to actual needs. Specifically, when the length of the workpiece 11 is less than the transverse length of the driving cylinder 31, the baffle plate 34 should be fixed on the inner side of the connecting plate 33, that is, on the side close to the workpiece 11, so that the The baffle 34 can contact the workpiece 11, and the thickness and quantity of the baffle 34 can be increased or changed accordingly. When the length of the workpiece 11 is greater than the lateral length of the driving cylinder 31, the baffle plate 34 is not limited to be fixed on the inside and outside of the connecting plate 33, and the thickness and number do not need to be changed.
进一步地,所述定位板32上设有固定槽(图未示),所述固定槽是凸出于所述定位板32的表面或者从所述定位板32的表面凹陷的槽体,用于放置所述工件11。具体地,所述定位板32与所述旋转板22是可拆卸连接的,如螺丝连接和卡扣连接。对于不同规格的工件11,可更换设有相应固定槽的定位板32,以提高所述翻转加工夹具的兼容性。Further, the positioning plate 32 is provided with a fixing groove (not shown in the figure), and the fixing groove is a groove protruding from the surface of the positioning plate 32 or recessed from the surface of the positioning plate 32 for The workpiece 11 is placed. Specifically, the positioning plate 32 is detachably connected to the rotating plate 22 , such as a screw connection and a buckle connection. For workpieces 11 of different specifications, the positioning plate 32 provided with corresponding fixing grooves can be replaced to improve the compatibility of the turning fixture.
更进一步地,如图4所示,所述定位板32设有加工孔320,加工孔320的规格小于或等于透射孔220的规格,所述加工孔320用于露出所述工件11的背面并限制工件的加工范围,以使所述旋转机构2将所述工件11旋转后将其背面面向加工设备,以便激光透射到工件11的背面进行加工。Furthermore, as shown in FIG. 4, the positioning plate 32 is provided with a processing hole 320, the specification of the processing hole 320 is smaller than or equal to the specification of the transmission hole 220, and the processing hole 320 is used to expose the back of the workpiece 11 and The processing range of the workpiece is limited so that the rotating mechanism 2 rotates the workpiece 11 and faces the back surface of the workpiece 11 to the processing equipment, so that the laser beam is transmitted to the back surface of the workpiece 11 for processing.
进一步地,所述翻转加工夹具还包括复位检测机构4,所述复位检测机构4固定在所述安装座1远离所述旋转机构2的一侧,用于检测所述旋转机构2是否复位回到原点。Further, the turning fixture also includes a reset detection mechanism 4, which is fixed on the side of the mounting base 1 away from the rotation mechanism 2, and is used to detect whether the rotation mechanism 2 is reset back to origin.
所述复位检测机构4包括指针41和光电开关42,所述指针41与所述旋转机构2固定连接,其随着所述旋转机构2旋转而旋转。具体地,所述指针41设置在所述连接轴202背离所述旋转板22的一侧,所述指针41随着所述连接轴202旋转。所述光电开关42设置在所述安装座1远离所述旋转机构2的一侧,并对应所述连接轴202。所述光电开关42用于感应所述指针41,以检验所述旋转机构2是否复位回到原点。The reset detection mechanism 4 includes a pointer 41 and a photoelectric switch 42 , the pointer 41 is fixedly connected with the rotation mechanism 2 , and rotates as the rotation mechanism 2 rotates. Specifically, the pointer 41 is disposed on a side of the connecting shaft 202 away from the rotating plate 22 , and the pointer 41 rotates with the connecting shaft 202 . The photoelectric switch 42 is disposed on a side of the mounting base 1 away from the rotating mechanism 2 and corresponds to the connecting shaft 202 . The photoelectric switch 42 is used to sense the pointer 41 to check whether the rotating mechanism 2 returns to the original point.
更具体地,如图1和图3所示,所述光电开关42设有U型槽421,当所述旋转机构2复位回到原点(旋转360°)时,所述指针41插入所述U型槽421中,此时,可以更换下一个工件11继续加工。否则,若是所述指针41没有插入所述U型槽421中,说明所述旋转机构2没有复位,不能进行更换产品。More specifically, as shown in Figures 1 and 3, the photoelectric switch 42 is provided with a U-shaped groove 421, and when the rotating mechanism 2 returns to the original point (rotating 360°), the pointer 41 is inserted into the U-shaped groove 421. In the groove 421, at this moment, the next workpiece 11 can be replaced to continue processing. Otherwise, if the pointer 41 is not inserted into the U-shaped groove 421, it means that the rotating mechanism 2 has not been reset, and product replacement cannot be performed.
应用本实用新型实施例所提供的所述翻转加工夹具对工件进行加工的步骤如下:The steps of applying the flipping processing jig provided by the embodiment of the present invention to process the workpiece are as follows:
1、选取与工件适配的定位板,安装在所述旋转板上;1. Select a positioning plate suitable for the workpiece and install it on the rotating plate;
2、将工件放置在定位板中,所述驱动气缸驱动所述挡板夹持所述工件,所述旋转气缸旋转所述压紧轴,以从另一个方向作用于所述工件上,挡板和压紧机构配合将工件固定,以避免工件在旋转时掉落。2. Place the workpiece on the positioning plate, the driving cylinder drives the baffle to clamp the workpiece, the rotating cylinder rotates the pressing shaft to act on the workpiece from another direction, the baffle Cooperate with the pressing mechanism to fix the workpiece to prevent the workpiece from falling when rotating.
3、对所述工件面向加工设备的正面进行加工;3. Process the workpiece facing the front of the processing equipment;
4、所述驱动电机驱动所述旋转板转动,带动所述定位机构及所述工件旋转,更换加工面;4. The driving motor drives the rotating plate to rotate, drives the positioning mechanism and the workpiece to rotate, and replaces the processing surface;
其中,所述旋转板按顺时针方向旋转90度或者逆时针方向旋转270度时,所述加工设备对所述工件的侧面进行加工;所述旋转板180度时,所述加工设备对所述工件的反面/背面进行加工。在本实施例中,所述翻转加工夹具一次装载工件,可依次对所述工件的三个面进行加工,减少人工装载次数,提高工作效率。Wherein, when the rotating plate rotates 90 degrees clockwise or 270 degrees counterclockwise, the processing equipment processes the side of the workpiece; when the rotating plate rotates 180 degrees, the processing equipment processes the The reverse side/back side of the workpiece is processed. In this embodiment, the flipping processing jig can load the workpiece at one time, and can process three surfaces of the workpiece in turn, reducing the number of manual loading and improving work efficiency.
5、所述光电开关用于检测所述指针是否回到光电开关的U型槽中,若回到U型槽中,所述旋转机构复位,可以更换下一个产品继续加工。5. The photoelectric switch is used to detect whether the pointer returns to the U-shaped groove of the photoelectric switch. If it returns to the U-shaped groove, the rotating mechanism is reset, and the next product can be replaced to continue processing.
本实用新型不限于上述实施方式,以上所述是本实用新型的优选实施方式,该实施例仅用于说明本实用新型而不用于限制本实用新型的范围,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和修饰,这些等价形式的改进和修饰也应视为包括在本实用新型的保护范围内。The utility model is not limited to the above-mentioned embodiment, the above is the preferred implementation of the utility model, this embodiment is only used to illustrate the utility model and not to limit the scope of the utility model, it should be pointed out that for ordinary people in the technical field For those skilled in the art, without departing from the principle of the utility model, some improvements and modifications can also be made, and these improvements and modifications in equivalent forms should also be considered to be included in the protection scope of the utility model.
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| CN201821356164.8U CN209206748U (en) | 2018-08-22 | 2018-08-22 | A kind of overturning clamp for machining |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112958982A (en) * | 2021-03-09 | 2021-06-15 | 捷安特(中国)有限公司 | Auxiliary welding device for motor seat of electric bicycle |
| CN117102680A (en) * | 2023-08-08 | 2023-11-24 | 深圳泰德半导体装备有限公司 | Laser marking vehicles and laser marking equipment |
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2018
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112958982A (en) * | 2021-03-09 | 2021-06-15 | 捷安特(中国)有限公司 | Auxiliary welding device for motor seat of electric bicycle |
| CN117102680A (en) * | 2023-08-08 | 2023-11-24 | 深圳泰德半导体装备有限公司 | Laser marking vehicles and laser marking equipment |
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