CN209205826U - Butyl rubber plug surface defects detection screening installation - Google Patents
Butyl rubber plug surface defects detection screening installation Download PDFInfo
- Publication number
- CN209205826U CN209205826U CN201821829036.0U CN201821829036U CN209205826U CN 209205826 U CN209205826 U CN 209205826U CN 201821829036 U CN201821829036 U CN 201821829036U CN 209205826 U CN209205826 U CN 209205826U
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- China
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- rubber plug
- conveyor belt
- butyl rubber
- screening installation
- belt
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Abstract
The utility model discloses butyl rubber plug surface defects detection screening installations, it includes workbench, belt support frame is installed at the top of the workbench, upper conveyor belt is installed at the top of the belt support frame, the belt support frame bottom is provided with lower conveyor belt, and the feed end of the upper conveyor belt is connected with automatic charging device;The upper surface automatic detection device for being detected to butyl rubber plug bizet upper surface is provided on the upper conveyor belt;The upper conveyor belt is connected by rubber plug turnover device with lower conveyor belt, and the lower surface automatic detection device for being detected to butyl rubber plug lower belt neck is provided on the lower conveyor belt.The defects of this equipment can realize efficiently accurately detection, the starved on automatic quick discrimination rubber plug surface, foreign matter, scratch, pollution, hair, buffings to butyl rubber stoppers class product, the automatic sorting for carrying out non-defective unit, defective products, meets requirement of the manufacturer to product quality.
Description
Technical field
The utility model relates to a kind of surface defects detection screening installation, especially a kind of butyl rubber plug surface defects detection
Screening installation.
Background technique
Traditional butyl rubber plug surface defect rejecting relies primarily on manual identified rejecting, there is in this way following
The defect of several aspects: (1) it in identification process, needs manually continuously to stir rubber plug, rubber plug contacts repeatedly with manpower
Friction and the mutual friction of rubber plug generate caused by particulate matter, cause the secondary pollution of rubber plug;(2) due to
The yield of rubber plug is very big, needs to put into and largely manually be detected, this just largely increases employment cost, simultaneously
Also reduce production efficiency;(3) hand picking rejects rubber plug and is easy to be influenced by worker's visual fatigue, prolonged artificial view
Feel detection, will cause product testing unstable quality, be unable to ensure the quality of all testing products;In recent years, with management
Horizontal and whole people's knowledge on drug abuse universal, each butyl rubber plug manufacturing enterprise is by insoluble to butyl rubber plug from pharmaceutical factory aspect
The exceeded complaint of particle is more and more, almost accounts for 98% all complained.
Therefore, it based on above-mentioned analysis and technical characterstic, needs to design new butyl rubber plug table for specific environment exploitation
Planar defect detects screening installation, realizes efficiently accurately detection, automatic quick discrimination rubber plug table to butyl rubber stoppers class product
The defects of starved in face, foreign matter, scratch, pollution, the sorting of non-defective unit, defective products is carried out automatically, meets manufacturer to product quality
Requirement.The exploitation of this device will largely reduce testing cost, improve working efficiency, while guarantee to detect quality,
It can be promoted the use of on a large scale in practice in industrial production.
Utility model content
The technical problem to be solved by the utility model is to provide a kind of butyl rubber plug surface defects detection screening installation, this
Equipment can realize efficiently the starved, different of accurately detection, automatic quick discrimination rubber plug surface to butyl rubber stoppers class product
The defects of object, scratch, pollution, hair, buffings, carries out the sorting of non-defective unit, defective products automatically, meets manufacturer to product quality
It is required that the exploitation of this device will largely reduce testing cost, working efficiency is improved, while guaranteeing to detect quality, it can
To be promoted the use of on a large scale in practice in industrial production.
In order to realize above-mentioned technical characteristic, purpose of the utility model is realized as follows: butyl rubber plug surface defect
Screening installation is detected, it includes workbench, and belt support frame, the top peace of the belt support frame are equipped at the top of the workbench
Equipped with upper conveyor belt, the belt support frame bottom is provided with lower conveyor belt, and the feed end of the upper conveyor belt is connected on automatic
Expect device;It is provided with the upper surface for being detected to butyl rubber plug bizet upper surface on the upper conveyor belt and detects dress automatically
It sets;The upper conveyor belt is connected by rubber plug turnover device with lower conveyor belt, is provided on the lower conveyor belt for butyl
The lower surface automatic detection device that rubber plug lower belt neck is detected.
The automatic charging device includes vibrating disk, and the discharge port of the vibrating disk is connected with straight line feeder, described straight
The surface of upper conveyor belt is arranged in the end of line feed appliance.
The upper surface automatic detection device includes upper lens bracket, is being fixedly installed with bizet just on the upper lens bracket
Face detector lens and the first detection light source.
The lower surface automatic detection device includes lower lens bracket, and neck inspection is fixedly installed on the lower lens bracket
Survey camera lens and the second detection light source.
First motor for driving it to be driven is installed on the upper conveyor belt.
The second motor for driving it to be driven is installed on the lower conveyor belt.
On the upper conveyor belt, and the rejecting of the first defective products is provided with after the detector lens of bizet front and blows expects pipe.
On the lower conveyor belt, and the rejecting of the second defective products is provided with after neck detector lens and blows expects pipe.
The inside of the workbench is equipped with non-defective unit and defective products collection device.
The utility model has the advantages that:
The utility model uses above-mentioned design, realizes high-efficiency precision to butyl rubber stoppers class product using machine vision technique
It the defects of detection of standard, the starved on automatic quick discrimination rubber plug surface, foreign matter, scratch, pollution, bubble, buffings, carries out automatically good
The sorting of product, defective products meets requirement of the manufacturer to product quality.
The vibrating disk and straight line feeder is used cooperatively the automatic discharge that butyl rubber plug may be implemented, consequently facilitating fourth
The positioning of base rubber plug on a moving belt.
Transmission and overturning slideway are installed in the belt support, it is fixed that butyl rubber plug guiding is provided with above conveyer belt
Position device is equipped with two industrial camera detector lens and detection light source in the top different station of conveyer belt, to realize
Detection to butyl rubber plug crown.
The detector lens and monitoring light source can carry out the adjusting of installation site on lens bracket, be convenient for camera figure
As the adjustment of acquisition focal length.
The non-defective unit, defective products collection device further include it is pneumatic reject and slideway collects control system, to realize
The categorised collection of two kinds of different products.
The butyl rubber plug surface defects detection screening installation, it is also necessary to use a PC control vision system and
The defects detection separation and collection of butyl rubber plug is completed in the feeding of PLC control, material-distributing system by above-mentioned system auxiliary.
Detailed description of the invention
The utility model is described in further detail with reference to the accompanying drawings and examples.
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is visual angle three-dimensional figure at the top of butyl rubber plug to be detected.
Fig. 3 is butyl rubber plug bottom views three-dimensional figure to be detected.
In figure: vibrating disk 1, bizet front detector lens 2, first detect light source 3, expects pipe 4, the are blown in the rejecting of the first defective products
One motor 5, the second motor 6, expects pipe 7 is blown in the rejecting of the second defective products, neck detector lens 8, second detect light source 9, rubber plug overturning
Device 10, straight line feeder 11, workbench 12, upper conveyor belt 13, lower conveyor belt 14, upper lens bracket 15, lower lens bracket 16,
Belt support frame 19.
Specific embodiment
The embodiments of the present invention is described further with reference to the accompanying drawing.
Fig. 1-3 is please referred to, butyl rubber plug surface defects detection screening installation, it includes workbench 12, the workbench 12
Top belt support frame 19 is installed, the top of the belt support frame 19 is equipped with upper conveyor belt 13,19 bottom of belt support frame
Portion is provided with lower conveyor belt 14, and the feed end of the upper conveyor belt 13 is connected with automatic charging device;On the upper conveyor belt 13
It is provided with the upper surface automatic detection device for being detected to butyl rubber plug bizet upper surface;The upper conveyor belt 13 passes through
Rubber plug turnover device 10 is connected with lower conveyor belt 14, is provided on the lower conveyor belt 14 for butyl rubber plug lower belt neck
The lower surface automatic detection device detected.By using the screening installation of above structure, using machine vision technique to fourth
Base rubber rubber plug class product realize efficiently accurately detection, the starved on automatic quick discrimination rubber plug surface, foreign matter, scratch, pollution,
The defects of bubble, buffings.
Further, the automatic charging device includes vibrating disk 1, the discharge port and straight line feeder of the vibrating disk 1
11 are connected, and the surface of upper conveyor belt 13 is arranged in the end of the straight line feeder 11.By using the vibration of above structure
Disk 1 can be realized automatic charging operation, and then realize the automatic charging of butyl rubber plug.
Further, the upper surface automatic detection device includes upper lens bracket 15, solid on the upper lens bracket 15
Dingan County is equipped with bizet front detector lens 2 and the first detection light source 3.It can be to butyl rubber plug by upper surface automatic detection device
Crown detected automatically.
Further, the lower surface automatic detection device includes lower lens bracket 16, solid on the lower lens bracket 16
Dingan County is equipped with neck detector lens 8 and the second detection light source 9.It can be under butyl rubber plug by lower surface automatic detection device
Neck is detected automatically.
Further, the first motor 5 for driving it to be driven is installed on the upper conveyor belt 13.Pass through first motor
5 can drive upper conveyor belt 13.
Further, the second motor 6 for driving it to be driven is installed on the lower conveyor belt 14.Pass through lower conveyor belt
14 can drive lower conveyor belt 14.
Further, on the upper conveyor belt 13, and it is located at bizet front detector lens 2 and is provided with the first defective products later
Expects pipe 4 is blown in rejecting.
Further, on the lower conveyor belt 14, and it is located at neck detector lens 8 and is provided with the rejecting of the second defective products later
Blow expects pipe 7.
Further, the inside of the workbench 12 is equipped with non-defective unit and defective products collection device.
The course of work and working principle of the utility model:
Firstly, the butyl rubber plug detected will be needed to be put into vibrating disk 1, restart vibrating disk 1 and straight line feeder 11,
Butyl rubber plug will carry out discharge by straight line feeder 11, while rubber plug is adjusted by the guide locating device provided of upper conveyor belt 13
Position of the whole rubber plug on upper conveyor belt 13;
Then, first motor 5 drives upper conveyor belt 13 to rotate by synchronous pulley, and butyl rubber plug is sent to detector lens
Upper and lower, by photoelectric tube detection trigger system, after two cameras are respectively connected to signal, picture is simultaneously transmitted to industry control by Cai Tu
Machine, industrial personal computer are made according to image processing software as a result, and providing consequential signal to PLC by I/O plate;
Finally, being issued by shift control after PLC receives consequential signal and rejecting signal to eliminating system, and pass through gas
Dynamic device for eliminating completes the categorised collection to non-defective unit, defective products.
Above-described embodiment is used to illustrate the utility model, rather than limits the utility model, practical at this
In novel spirit and scope of protection of the claims, to any modifications and changes that the utility model is made, this reality is both fallen within
With novel protection scope.
Claims (9)
1. butyl rubber plug surface defects detection screening installation, feature its be: it includes workbench (12), the workbench
(12) it is equipped at the top of belt support frame (19), upper conveyor belt (13), the skin is installed at the top of the belt support frame (19)
Belt supporting frame (19) bottom is provided with lower conveyor belt (14), and the feed end of the upper conveyor belt (13) is connected with automatic charging device;
The upper surface automatic detection device for being detected to butyl rubber plug bizet upper surface is provided on the upper conveyor belt (13);
The upper conveyor belt (13) is connected by rubber plug turnover device (10) with lower conveyor belt (14), is arranged on the lower conveyor belt (14)
There is the lower surface automatic detection device for being detected to butyl rubber plug lower belt neck.
2. butyl rubber plug surface defects detection screening installation according to claim 1, it is characterised in that: the automatic charging
Device includes vibrating disk (1), and the discharge port of the vibrating disk (1) is connected with straight line feeder (11), the straight line feeder
(11) surface of the end setting in upper conveyor belt (13).
3. butyl rubber plug surface defects detection screening installation according to claim 1, it is characterised in that: the upper surface is certainly
Motion detection device includes upper lens bracket (15), is fixedly installed with bizet front detector lens on the upper lens bracket (15)
(2) and first detects light source (3).
4. butyl rubber plug surface defects detection screening installation according to claim 1, it is characterised in that: the lower surface is certainly
Motion detection device includes lower lens bracket (16), be fixedly installed on the lower lens bracket (16) neck detector lens (8) and
Second detection light source (9).
5. butyl rubber plug surface defects detection screening installation according to claim 1, it is characterised in that: the upper conveyor belt
(13) first motor (5) for driving it to be driven is installed on.
6. butyl rubber plug surface defects detection screening installation according to claim 1, it is characterised in that: the lower conveyor belt
(14) the second motor (6) for driving it to be driven is installed on.
7. butyl rubber plug surface defects detection screening installation according to claim 1, it is characterised in that: the upper conveyor belt
(13) on, and the rejecting of the first defective products is provided with after bizet front detector lens (2) and blows expects pipe (4).
8. butyl rubber plug surface defects detection screening installation according to claim 1, it is characterised in that: the lower conveyor belt
(14) on, and the rejecting of the second defective products is provided with after neck detector lens (8) and blows expects pipe (7).
9. butyl rubber plug surface defects detection screening installation according to claim 1, it is characterised in that: the workbench
(12) inside is equipped with non-defective unit and defective products collection device.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201821829036.0U CN209205826U (en) | 2018-11-07 | 2018-11-07 | Butyl rubber plug surface defects detection screening installation |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201821829036.0U CN209205826U (en) | 2018-11-07 | 2018-11-07 | Butyl rubber plug surface defects detection screening installation |
Publications (1)
Publication Number | Publication Date |
---|---|
CN209205826U true CN209205826U (en) | 2019-08-06 |
Family
ID=67458563
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201821829036.0U Active CN209205826U (en) | 2018-11-07 | 2018-11-07 | Butyl rubber plug surface defects detection screening installation |
Country Status (1)
Country | Link |
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CN (1) | CN209205826U (en) |
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2018
- 2018-11-07 CN CN201821829036.0U patent/CN209205826U/en active Active
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Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CP03 | "change of name, title or address" |
Address after: No. 499, Donglin Road, biological industry park, Yichang District, China (Hubei) free trade zone, Yichang City, Hubei Province Patentee after: Hubei Huaqiang Technology Co., Ltd Address before: 443003 Hubei province Yichang City Kiln Road No. 45 Patentee before: HUBEI HUAQIANG HIGH-TECH Co.,Ltd. |
|
CP03 | "change of name, title or address" |