CN209197173U - A leak-proof high-efficiency heat-collecting solar panel core - Google Patents

A leak-proof high-efficiency heat-collecting solar panel core Download PDF

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CN209197173U
CN209197173U CN201822042951.1U CN201822042951U CN209197173U CN 209197173 U CN209197173 U CN 209197173U CN 201822042951 U CN201822042951 U CN 201822042951U CN 209197173 U CN209197173 U CN 209197173U
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heat
collecting
connecting pipe
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王涛
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Shandong Dragon Solar Power Inc
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • Y02E10/44Heat exchange systems

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Abstract

本实用新型属于太阳能设备技术领域,涉及平板太阳能集热器,尤其涉及一种防渗漏高效集热太阳能板芯。包括集热膜板、介质流道、冷介质入口连接管和热介质出口连接管,所述冷介质入口连接管和热介质出口连接管分别与介质流道的入口和出口连接,所述介质流道为铜管,所述集热膜板上设置有用来嵌设介质流道的半圆形槽,本实用新型提供的一种防渗漏高效集热太阳能板芯,通过采用一体成型且以镶嵌形式与集热板连接的铜管粘合,增大了接触面积,提高了导热效率,同时,在集热膜板上压制出波浪状的集热弧面,增加了集热面积,提高了集热效率。本实用新型设计合理、结构简单,适合大规模推广。

The utility model belongs to the technical field of solar energy equipment, relates to a flat solar heat collector, in particular to an anti-leakage and high-efficiency heat-collecting solar plate core. It includes a heat collecting film plate, a medium flow channel, a cold medium inlet connecting pipe and a hot medium outlet connecting pipe, the cold medium inlet connecting pipe and the hot medium outlet connecting pipe are respectively connected to the inlet and outlet of the medium flow channel, and the medium flow The channel is a copper tube, and the heat-collecting film plate is provided with a semicircular groove for embedding a medium flow channel. The utility model provides a leak-proof and high-efficiency heat-collecting solar panel core, which is integrally formed and inlaid with The copper tube connected to the heat collecting plate is bonded to increase the contact area and improve the heat conduction efficiency. Thermal efficiency. The utility model has reasonable design, simple structure and is suitable for large-scale popularization.

Description

一种防渗漏高效集热太阳能板芯A leak-proof high-efficiency heat-collecting solar panel core

技术领域technical field

本实用新型属于太阳能设备技术领域,涉及平板太阳能集热器,尤其涉及一种防渗漏高效集热太阳能板芯。The utility model belongs to the technical field of solar energy equipment, relates to a flat solar heat collector, in particular to an anti-leakage and high-efficiency heat-collecting solar plate core.

背景技术Background technique

平板太阳能热水器是为小高层住宅配套设计开发的。将水箱放置在阳台、屋顶、墙壁等地方,同时,平板太阳能集热器放置在建筑栏里面阳台、窗户、屋顶和墙壁上,弥补了传统的太阳能热水器由于先天不足无法实现与建筑及环境完美结合的遗憾。平板型太阳能热水器安装方便,简单,占地面积小,不受安装环境限制,而且由于其采热率高,非常节能,使用简单、快捷、方便、安全等特性,深受广大用户的青睐。Flat panel solar water heaters are designed and developed for small high-rise residential buildings. The water tank is placed on the balcony, roof, wall, etc. At the same time, the flat solar collector is placed on the balcony, window, roof, and wall inside the building column, which makes up for the traditional solar water heater that cannot be perfectly integrated with the building and the environment due to its inherent shortcomings. Pity. The flat-panel solar water heater is easy to install, simple, occupies a small area, is not restricted by the installation environment, and because of its high heat recovery rate, very energy-saving, simple, fast, convenient, and safe to use, it is favored by the majority of users.

目前国内高层建筑用的分体壁挂式太阳能的集热器分为:整体蓝膜+铜管组合式和整块不锈钢板拉伸焊接式集热器两大类结构。其中,整体蓝膜+铜管组合式集热器,采用预先镀好集热膜的整板集热板与铜管焊接,铜管主流道与支流道采用钎焊连接,集热膜吸收光转变成热量,把铜管和铜管内的导热介质加热,被加热的导热介质经过集热器主流管道、连接管道进入水箱内的换热器,通过换热器把洗浴用水加热;这种结构的集热器存在的不足在于,垂直设置的主流管道和水平设置的支流管道连接处用钎焊连接,同时,整板集热板与铜管也采用焊接形式,产生较多的焊接点,这样一来,容易出现焊接渗漏缺陷,焊接成本较高,且集热效率偏低;再者就是,现有的集热板为整体平面板,集热效率低,而且强度较低、使用寿命较短。At present, the split wall-mounted solar collectors used in domestic high-rise buildings are divided into two types: the overall blue film + copper tube combined type and the whole stainless steel plate stretched welded heat collector. Among them, the overall blue film + copper tube combined heat collector adopts the whole plate heat collecting plate coated with heat collecting film in advance to weld with copper tube, the main channel and branch channel of copper tube are connected by brazing, and the heat collecting film absorbs light and transform To generate heat, the copper tube and the heat transfer medium in the copper tube are heated, and the heated heat transfer medium enters the heat exchanger in the water tank through the main flow pipe of the collector and the connecting pipe, and the bathing water is heated through the heat exchanger; this structure The shortcoming of the heat collector is that the connection between the vertically arranged mainstream pipe and the horizontally arranged branch pipe is connected by brazing. Therefore, welding leakage defects are prone to occur, the welding cost is high, and the heat collection efficiency is low; moreover, the existing heat collection plate is an integral flat plate, the heat collection efficiency is low, and the strength is low and the service life is short.

实用新型内容Utility model content

本实用新型针对上述平板集热器所存在的技术问题,提出一种设计合理、结构简单、成本低且集热效率较高的一种防渗漏高效集热太阳能板芯。The utility model aims at the technical problems existing in the above-mentioned flat plate heat collector, and proposes a leakage-proof high-efficiency heat-collecting solar panel core with reasonable design, simple structure, low cost and high heat-collecting efficiency.

为了达到上述目的,本实用新型采用的技术方案为,本实用新型提供的一种防渗漏高效集热太阳能板芯,包括集热膜板、介质流道、冷介质入口连接管和热介质出口连接管,所述冷介质入口连接管和热介质出口连接管分别与介质流道的入口和出口连接,所述介质流道为铜管,所述集热膜板上设置有用来嵌设介质流道的半圆形槽,所述半圆形槽的槽口与太阳光照射方向相背,所述集热膜板上设置有波形的集热弧面,所述集热弧面的弧面与半圆形槽的弧面同向设置,所述集热弧面沿介质流动的方向设置。所述介质流道为整条弯曲成型的铜管,所述冷介质入口连接管和热介质出口连接管相邻设置。In order to achieve the above purpose, the technical solution adopted by the utility model is that a leakage-proof high-efficiency heat-collecting solar panel core provided by the utility model includes a heat-collecting film plate, a medium flow channel, a cold medium inlet connecting pipe and a heat medium outlet Connecting pipes, the cold medium inlet connecting pipe and the hot medium outlet connecting pipe are respectively connected to the inlet and outlet of the medium flow channel, the medium flow channel is a copper tube, and the heat collecting film plate is provided with a The semi-circular groove of the road, the notch of the semi-circular groove is opposite to the direction of sunlight, and the heat-collecting film plate is provided with a wave-shaped heat-collecting arc surface, and the arc surface of the heat-collecting arc surface is in line with the The arc surfaces of the semicircular grooves are arranged in the same direction, and the heat collecting arc surfaces are arranged along the flow direction of the medium. The medium flow channel is a whole bent copper pipe, and the cold medium inlet connecting pipe and the hot medium outlet connecting pipe are arranged adjacently.

作为优选,所述集热膜板上至少设置有两条平行设置介质流道,相邻的介质流道在同一平面上以内外等间距的形式排布。Preferably, at least two medium flow channels are arranged in parallel on the heat collecting film plate, and adjacent medium flow channels are arranged on the same plane with equal intervals inside and outside.

与现有技术相比,本实用新型的优点和积极效果在于:Compared with the prior art, the utility model has the advantages and positive effects that:

本实用新型提供的一种防渗漏高效集热太阳能板芯,通过采用一体成型且以镶嵌形式与集热板连接的铜管粘合,增大了接触面积,提高了导热效率,同时,在集热膜板上压制出波浪状的集热弧面,增加了集热面积,提高了集热效率。本实用新型设计合理、结构简单,适合大规模推广。The utility model provides an anti-leakage high-efficiency heat-collecting solar plate core, which increases the contact area and improves the heat conduction efficiency by adopting an integrally formed copper tube connected to the heat-collecting plate in an inlaid form. The wavy heat-collecting arc surface is pressed on the heat-collecting film plate, which increases the heat-collecting area and improves the heat-collecting efficiency. The utility model has reasonable design, simple structure and is suitable for large-scale popularization.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments. Obviously, the accompanying drawings in the following description are some embodiments of the utility model , for those skilled in the art, other drawings can also be obtained according to these drawings without paying creative labor.

图1为实施例提供的一种防渗漏高效集热太阳能板芯的结构示意图;Fig. 1 is the structural representation of a kind of anti-leakage high-efficiency heat-collecting solar panel core provided by the embodiment;

图2为实施例提供的图1在E-E向的剖视图;Fig. 2 is the cross-sectional view of Fig. 1 in the E-E direction provided by the embodiment;

以上各图中,1、集热膜板;11、半圆形槽;12、集热弧面;2、冷介质入口连接管;3、热介质出口连接管;4、介质流道;41、铜管。In the above figures, 1. heat collecting film plate; 11. semicircular groove; 12. heat collecting curved surface; 2. cold medium inlet connecting pipe; 3. hot medium outlet connecting pipe; 4. medium flow channel; 41. copper pipe.

具体实施方式Detailed ways

为了能够更清楚地理解本实用新型的上述目的、特征和优点,下面结合附图和实施例对本实用新型做进一步说明。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。为叙述方便,下文如出现“上”、“下”、“左”、“右”字样,仅表示与附图本身的上、下、左、右方向一致,并不对结构起限定作用。In order to understand more clearly the above purpose, features and advantages of the utility model, the utility model will be further described below in conjunction with the accompanying drawings and embodiments. It should be noted that, in the case of no conflict, the embodiments of the present application and the features in the embodiments can be combined with each other. For the convenience of description, if the words "up", "down", "left" and "right" appear below, it only means that the directions of up, down, left and right are consistent with the drawings themselves, and do not limit the structure.

在下面的描述中阐述了很多具体细节以便于充分理解本实用新型,但是,本实用新型还可以采用不同于在此描述的其他方式来实施,因此,本实用新型并不限于下面公开说明书的具体实施例的限制。In the following description, a lot of specific details have been set forth in order to fully understand the utility model, but the utility model can also be implemented in other ways that are different from those described here. Therefore, the utility model is not limited to the specific details of the following disclosure EXAMPLE LIMITATIONS.

实施例,如图1、图2所示,本实用新型提供的一种防渗漏高效集热太阳能板芯,包括集热膜板1、介质流道4、冷介质入口连接管2和热介质出口连接管3,冷介质入口连接管2和热介质出口连接管3分别与介质流道的入口和出口连接,其中,集热膜板包括集热板和集热膜,属于现有技术。本实用新型的重点是对介质流道本身结构以及在集热膜板上的布置形式提出的改进。Embodiment, as shown in Fig. 1 and Fig. 2, a leak-proof high-efficiency heat-collecting solar panel core provided by the utility model includes a heat-collecting film plate 1, a medium flow channel 4, a cold medium inlet connecting pipe 2 and a heat medium The outlet connecting pipe 3, the cold medium inlet connecting pipe 2 and the hot medium outlet connecting pipe 3 are respectively connected to the inlet and outlet of the medium flow channel, wherein the heat collecting film plate includes a heat collecting plate and a heat collecting film, which belongs to the prior art. The focus of the utility model is to improve the structure of the medium flow channel itself and the arrangement form on the heat collecting film plate.

具体地,本实用新型提供的介质流道4由整条铜管41弯曲成型,铜管41设置在集热膜板1上,集热膜板1上设置有用来嵌设铜管的半圆形槽11,半圆形槽11的槽口与太阳光照射方向相背,这样设置的目的是为了更好的吸收太阳能,半圆形槽11的轴向沿集热膜板1的长边方向设置。在本实施例中,半圆形槽11的整体曲线与铜管的弯曲路线相适应,介质流道4整体镶嵌在半圆形凹槽11内,而集热板上的集热膜以包覆介质流道的形式增加了介质流道与集热膜板的整体接触面积,提高了热传导效率。Specifically, the medium flow channel 4 provided by the utility model is formed by bending a whole piece of copper tube 41, and the copper tube 41 is arranged on the heat collecting film plate 1, and the heat collecting film plate 1 is provided with a semicircle for embedding the copper tube. Groove 11, the notch of the semicircular groove 11 is opposite to the sunlight irradiation direction, the purpose of setting like this is to better absorb solar energy, the axial direction of the semicircular groove 11 is arranged along the long side direction of the heat collecting film plate 1 . In this embodiment, the overall curve of the semicircular groove 11 is adapted to the curved route of the copper pipe, the medium flow channel 4 is embedded in the semicircular groove 11 as a whole, and the heat collecting film on the heat collecting plate is covered with The form of the medium flow channel increases the overall contact area between the medium flow channel and the heat-collecting film plate, and improves the heat conduction efficiency.

为了提高集热膜板1的集热效果,在本实施例中,在集热膜板1上设置有波形的集热弧面12,集热弧面可以看做由若干个弧面与半圆形槽的弧面同向设置且轴向方向与半圆形槽相同的弧形槽组成,其波长方向与介质流动的方向相同,即自上而下设置。这样设置的目的,能够提高集热弧面的面积达到最大,确保集热效果。In order to improve the heat-collecting effect of the heat-collecting film plate 1, in the present embodiment, a wave-shaped heat-collecting arc surface 12 is provided on the heat-collecting film plate 1, and the heat-collecting arc surface can be regarded as composed of several arc surfaces and semicircles. The curved surface of the groove is set in the same direction and the axial direction is the same as that of the semicircular groove. The wavelength direction is the same as the direction of the medium flow, that is, it is set from top to bottom. The purpose of such setting is to increase the area of the heat collecting arc surface to the maximum and ensure the heat collecting effect.

进一步地,集热弧面12增加了集热膜板1本身接触光照的面积,再加上半圆形槽11的槽背接受光照的面积,大大提高了集热效率,而且集热弧面12采用压制成型,设备成本较低,加工效率较高,有利于增加企业生产效益。Furthermore, the heat collecting arc surface 12 has increased the area of the heat collecting film plate 1 exposed to light, and the area of the back of the semicircular groove 11 receiving light has greatly improved the heat collecting efficiency, and the heat collecting arc surface 12 adopts Compression molding has lower equipment cost and higher processing efficiency, which is conducive to increasing the production efficiency of enterprises.

为了提高介质流道的导热效率,同时,避免因焊接导致的焊接渗漏缺陷,本实用新型提供的铜管41弯曲的形状为S字型,这样设计的目的,能够增大介质的流经面积,提高换热效果。铜管41共有两条或多条并且相邻的铜管在同一平面上以内外等间距的形式排布。这样的话,除了可以避免因焊接主流道与支流道而导致的渗漏缺陷,可以使铜管整体上导热的连贯性得到提升,介质在介质流道中的流通效率较高;同时,组成介质流道4的每条铜管41的管型各自就是一条完整的、连续的通道,在保证介质高效流通以及符合集热膜板的整体面积限制的前提下,增加铜管弯曲的拐点可以有效延长介质在铜管41中换热的时间,有利于充分利用集热热量;进一步地,本实用新型最佳的铜管数量为两个,这样能保证较高的导热效率,从而提高太阳能整体的换热效率。同时,通过采用一体成型且以镶嵌形式与集热板连接的铜管减少了大量的焊接点,避免了因焊接导致的渗漏缺陷,降低了焊接工作量,提高了生产效率。In order to improve the heat conduction efficiency of the medium flow channel, and at the same time, avoid welding leakage defects caused by welding, the curved shape of the copper pipe 41 provided by the utility model is S-shaped. The purpose of this design can increase the flow area of the medium , improve the heat transfer effect. There are two or more copper tubes 41 and the adjacent copper tubes are arranged on the same plane with equal intervals inside and outside. In this way, in addition to avoiding the leakage defects caused by welding the main flow channel and the branch flow channel, the continuity of the heat conduction of the copper tube as a whole can be improved, and the circulation efficiency of the medium in the medium flow channel is higher; at the same time, the composition of the medium flow channel The tube shape of each copper tube 41 in 4 is a complete and continuous channel. On the premise of ensuring the efficient circulation of the medium and meeting the overall area limit of the heat collecting film, increasing the inflection point of the copper tube can effectively prolong the medium in the The time of heat exchange in the copper tube 41 is conducive to making full use of heat collection heat; further, the optimal number of copper tubes in the utility model is two, which can ensure a higher heat conduction efficiency, thereby improving the overall heat transfer efficiency of solar energy . At the same time, a large number of welding points are reduced by adopting the integrally formed copper tube connected to the heat collecting plate in an inlaid form, which avoids leakage defects caused by welding, reduces welding workload, and improves production efficiency.

以上所述,仅是本实用新型的较佳实施例而已,并非是对本实用新型作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例应用于其它领域,但是凡是未脱离本实用新型技术方案内容,依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本实用新型技术方案的保护范围。The above is only a preferred embodiment of the utility model, and is not intended to limit the utility model in other forms. Any skilled person who is familiar with this profession may use the technical content disclosed above to change or remodel it into an equivalent change. The equivalent embodiments are applied to other fields, but any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present utility model still belong to the technical solution of the present utility model scope of protection.

Claims (2)

1.一种防渗漏高效集热太阳能板芯,包括集热膜板、介质流道、冷介质入口连接管和热介质出口连接管,所述冷介质入口连接管和热介质出口连接管分别与介质流道的入口和出口连接,其特征在于,所述介质流道为铜管,所述集热膜板上设置有用来嵌设介质流道的半圆形槽,所述半圆形槽的槽口与太阳光照射方向相背,所述集热膜板上设置有波形的集热弧面,所述集热弧面的弧面与半圆形槽的弧面同向设置,所述集热弧面沿介质流动的方向设置,所述介质流道为整条弯曲成型的铜管,所述冷介质入口连接管和热介质出口连接管相邻设置。1. A leak-proof high-efficiency heat-collecting solar panel core, comprising a heat-collecting film plate, a medium flow channel, a cold medium inlet connecting pipe and a hot medium outlet connecting pipe, and the cold medium inlet connecting pipe and the heat medium outlet connecting pipe are respectively It is connected with the inlet and outlet of the medium flow channel, and it is characterized in that the medium flow channel is a copper tube, and the heat collecting film plate is provided with a semicircular groove for embedding the medium flow channel, and the semicircular groove The notch is opposite to the direction of sunlight irradiation, and the heat collecting film plate is provided with a wave-shaped heat collecting arc surface, and the arc surface of the heat collecting arc surface is set in the same direction as the arc surface of the semicircular groove. The heat collecting arc is arranged along the direction of medium flow, the medium flow channel is a whole bent copper tube, and the cold medium inlet connecting pipe and the hot medium outlet connecting pipe are arranged adjacently. 2.根据权利要求1所述的一种防渗漏高效集热太阳能板芯,其特征在于,所述集热膜板上至少设置有两条平行设置介质流道,相邻的介质流道在同一平面上以内外等间距的形式排布。2. A kind of anti-leakage high-efficiency heat-collecting solar panel core according to claim 1, characterized in that, the heat-collecting membrane plate is provided with at least two parallel medium flow channels, and the adjacent medium flow channels are in the Arranged on the same plane in the form of equal intervals inside and outside.
CN201822042951.1U 2018-12-06 2018-12-06 A leak-proof high-efficiency heat-collecting solar panel core Active CN209197173U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112594941A (en) * 2020-04-30 2021-04-02 山东毫瓦特新能源有限公司 Flat plate type solar heat collector

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112594941A (en) * 2020-04-30 2021-04-02 山东毫瓦特新能源有限公司 Flat plate type solar heat collector

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