CN209177732U - A dual-station exchangeable coil take-up machine - Google Patents

Abstract

The utility model relates to the technical field of take-up machines, in particular to a double-station take-up machine with an interchangeable disc, which comprises a frame, wherein a transverse slide rail is fixedly arranged on the frame, the bottom of the frame is provided with a first motor, a second motor, a first take-up disc, a second take-up disc, a hook wire component and a disc brake group, the first motor and the second motor are electrically connected with a controller, the controller is arranged on the frame, the first motor is in transmission connection with the first take-up disc, the second motor is in transmission connection with the second take-up disc, the hook wire component is positioned between the first take-up disc and the second take-up disc, a lead wire component and a flat cable component are arranged above the frame, and the flat cable component is in sliding connection with the transverse slide rail; the structure is simplified on the whole, the operation of leading wires, arranging wires and changing discs is simple and convenient, and the overall performance is optimized.

Description

A dual-station exchangeable coil take-up machine

technical field

The utility model relates to the technical field of wire take-up machines, in particular to a wire take-up machine with double stations and exchangeable discs.

Background technique

The wire take-up machine is a kind of equipment for winding up the wire. It is composed of the main mechanism such as the power system, the wire arrangement mechanism and the reel. It is often used in the production and processing of various wire materials. The structure of the wire take-up machine in the prior art is relatively complicated. , The operation is cumbersome, and the double-station wire take-up machine is prone to instability when changing discs, and the reliability is low.

Utility model content

In order to solve the above existing problems, the utility model provides a double-station changeable disc take-up machine.

A double-station replaceable coil take-up machine, including a frame, on which a horizontal slide rail is fixedly arranged, and a first motor, a second motor, a first take-up reel, a second take-up are arranged at the bottom of the frame The wire reel, the wire hook assembly and the disc brake group, the first motor and the second motor are electrically connected to the controller, the controller is arranged on the frame, the first motor is connected to the first wire take-up reel, and the second motor is electrically connected to the controller. Two motors drive and connect to the second wire take-up reel, the hook line assembly is located between the first wire take-up reel and the second wire take-up reel, a lead wire assembly and a cable arrangement assembly are arranged above the frame, and the cable arrangement assembly is slidably connected to the horizontal rails.

As a further solution of the present utility model: the output shaft of the first motor is provided with a first synchronous wheel, the output shaft of the second motor is provided with a second synchronous wheel, and the first take-up reel is provided at the second On a rotating shaft, the third synchronous wheel is connected to the first synchronous wheel through a synchronous belt transmission, the second take-up reel is arranged on the second rotating shaft, and a fourth synchronizing wheel is arranged at one end of the second rotating shaft, and the fourth The synchronous wheel is connected to the second synchronous wheel through a synchronous belt drive.

As a further solution of the present utility model: the lead assembly includes a third rotating shaft, the third rotating shaft is driven to rotate by the first power device, and the two ends of the third rotating shaft are respectively provided with a first lead wheel and a second lead wheel, The first lead wheel is arranged on the upper left of the third rotating shaft, and the second lead wheel is arranged on the lower right of the third rotating shaft.

As a further solution of the present utility model: the cable arrangement assembly includes a cable arrangement wheel group, the cable arrangement wheel group is fixedly arranged on a radial slider, the first slider is slidably connected with a radial slide rail, and the radial slide rail A horizontal slide block is fixedly arranged below, and the horizontal slide block is slidably connected with the horizontal slide rail, and a fifth synchronous wheel is fixedly provided at one end of the radial slide rail, and the fifth synchronous wheel is transmission-connected with the second power device.

As a further solution of the present utility model: the set of wire arranging wheels includes a fixed frame, the fixed frame is fixed on the first slider by screws, and the fixed frame is provided with a horizontal wire arranging wheel and a radial wire arranging wheel. There are 2 radial cable wheels.

As a further solution of the present utility model: the thread hooking assembly includes a fourth transmission shaft, one end of the fourth transmission shaft is radially provided with a first thread hooking rod and a second thread hooking rod through a fixing plate, and the other end is passed through a connecting block It is connected with the piston end of the air cylinder, and the air cylinder is obliquely fixed on the bracket through the installation frame, and the tops of the first wire hooking rod and the second wire hooking rod are both sharp ridged corners.

As a further solution of the present utility model: the disc brake group includes a first disc brake and a second disc brake, the first disc brake and the second disc brake are fixed on the frame by screws, respectively located at the second On one side of the first motor and the second motor, the brake disc of the first disc brake is fixed on the first rotating shaft, and the brake disc of the second disc brake is fixed on the second rotating shaft.

Beneficial effects of the utility model: the utility model provides a dual-station exchangeable coil take-up machine, which simplifies the overall structure, and the operation of leading wires, arranging wires and changing the coil is simple and convenient; disc brakes are adopted to avoid the wire take-up The speed is too fast, which optimizes the overall performance.

Description of drawings

Fig. 1 is a front view of a double-station replaceable disc take-up machine of the present invention.

Fig. 2 is a top view of a double-station replaceable disc take-up machine of the present invention.

In the figure: 1-frame; 101-transverse slide rail; 102-controller; 2-first motor; 3-second motor; 4-first take-up reel; 5-second take-up reel; 6-lead Components; 601-first wire wheel; 602-second wire wheel; 7-wire assembly; 701-wire wheel set; 702-first slider; 703-horizontal slide rail; 8-hook wire assembly; 801- Cylinder; 9-disc brake group; 901-first disc brake; 902-second disc brake.

Detailed ways

In order to make the purpose, technical solutions and advantages of the present utility model more clearly understood, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.

As shown in Fig. 1-Fig. 2, a double-station interchangeable coil take-up machine includes a frame 1, a horizontal slide rail 101 is fixedly arranged on the frame 1, and a first motor 2 is arranged at the bottom of the frame 1 , the second motor 3, the first wire take-up reel 4, the second wire take-up reel 5, the hook wire assembly 8 and the disc brake group 9, the disc brake is a brake that adopts a metal disc (brake disc), and the brake disc There is a flat brake shoe on both sides. When the oil pressure of the brake master cylinder is sent to the sub-cylinder, the brake shoe is clamped to the brake disc to achieve the effect of braking. The first motor 2 and the second motor 3 are electrically connected and controlled 102, the controller 102 is set on the frame 1, the first motor 2 is connected to the first wire take-up reel 4 through transmission, the second motor 3 is connected to the second wire take-up reel 5 through transmission, and the wire hook assembly 8 is located at Between the first wire take-up reel 4 and the second wire take-up reel 5 , a wire lead assembly 6 and a cable arrangement assembly 7 are arranged above the frame 1 , and the cable arrangement assembly 7 is slidably connected to a transverse slide rail 101 .

The output shaft of the first motor 2 is provided with a first synchronous wheel, and the output shaft of the second motor 3 is provided with a second synchronous wheel.

The first take-up reel 4 is arranged on the first rotating shaft, the first rotating shaft is fixed on the frame 1 through a bearing and a bearing seat, the third synchronous wheel is connected to the first synchronous wheel through a synchronous belt transmission, and the second take-up The disk 5 is arranged on the second rotating shaft, and the second rotating shaft is fixed on the frame 1 through a bearing and a bearing seat. One end of the second rotating shaft is provided with a fourth synchronous wheel, and the fourth synchronous wheel is connected to the second synchronous wheel through a synchronous belt transmission. Two synchronous wheels.

Described lead assembly 6 comprises the 3rd rotating shaft, and the 3rd rotating shaft is arranged on the frame 1 through bearing and bearing seat, and described 3rd rotating shaft is driven to rotate by the first power device (can be motor or other power sources, not shown in the figure used to drive the third rotating shaft to rotate), the two ends of the third rotating shaft are respectively provided with a first lead wheel 601 and a second lead wheel 602 through brackets, the first lead wheel 601 is arranged on the upper left of the third rotating shaft, and the second The wire lead wheel 602 is arranged at the bottom right of the third rotating shaft. When the third rotating shaft rotates, the first wire wire wheel 601 and the second wire wire wheel 602 rotate following the third rotating shaft.

The cable assembly 7 includes a cable wheel set 701, the cable wheel set 701 is fixed on the radial slider 702, the first slider 702 is slidably connected to the radial slide rail 703, and the radial slide rail 703 below A horizontal slide block is fixedly arranged, and the horizontal slide block is slidably connected with the horizontal slide rail 101. One end of the radial slide rail 703 is fixedly provided with a fifth synchronous wheel, and the fifth synchronous wheel is connected with the second power unit (not shown in the figure). It can be a motor or other power source, which is used to drive the fifth synchronous wheel to drive the radial slide rail 703 to slide on the transverse slide rail 101) in transmission connection.

The set of cable arranging wheels 701 includes a fixed frame, which is fixed on the first slider 702 by screws, and the fixed frame is provided with a horizontal cable arranging wheel and a radial cable arranging wheel through a fixed shaft. There are 2 spools, and the path of the wire on the spool set 7 is to first pass through the horizontal spool, and then pass through two radial spools.

The wire hooking assembly 8 includes a fourth transmission shaft, the fourth rotating shaft is arranged on the frame 1 through a bearing and a bearing seat, and one end of the fourth transmission shaft is radially provided with a first wire hooking rod and a second wire hooking rod through a fixed plate. The other end is connected to the piston end of the cylinder 801 through the connecting block, and the cylinder 801 is obliquely fixed on the support 1 by the mounting frame. When the cylinder 801 is working, the piston end does telescopic (piston) movement, thereby promoting the fourth transmission The shaft rotates counterclockwise or clockwise. When the fourth transmission shaft rotates, the fixed plate drives the first wire hook rod and the second wire hook rod to rotate. The tops of the first wire hook rod and the second wire hook rod are sharp prismatic sharp corners.

The disc brake group 9 includes a first disc brake and a second disc brake, the first disc brake and the second disc brake are all fixed on the frame 1 by screws, and are respectively located on the first motor 2 and the second disc brake. On one side of the motor 3, the brake disc of the first disc brake is fixed on the first rotating shaft, and the brake disc of the second disc brake is fixed on the second rotating shaft, which acts as a deceleration and is used to prevent the first rotating shaft and The second spindle spins too fast.

The specific working principle of the utility model: when the power is turned on, the wire is transmitted to the cable assembly 7 through the lead wire assembly 6, and then transmitted from the cable assembly 7 to the first wire take-up reel 4, and the output shaft of the first motor 2 is driven by the transmission. The first wire take-up reel 4 fixed on the first rotating shaft rotates, and the first wire take-up reel 4 winds up the wire by rotation. In the lead wire assembly 6, due to the drive of the first power device, the first lead wire wheel 601 and the second lead wire wheel 601 The lead wire wheel 602 rotates following the third rotating shaft. When the first lead wire wheel 601 and the second lead wire wheel 602 rotate, due to the pulling of the wire, the wire arranging wheel set 701 slides on the radial slide rail 703, so that the wire can be evenly wound on the On the first take-up reel 4, after the first take-up reel 4 rewinds a certain length of wire rod (the length of the wire rod reeled on a single take-up reel is the default value set before work), the first motor 2 stops working, and the second The power unit drives the radial slide rail 703 to slide to the right on the horizontal slide rail 102, and the wire is brought to the right by the wire arranging wheel set 701 to the top of the second take-up reel 5, the second motor 3 starts to work, and the second motor 3 passes through the drive Drive the second take-up reel 5 to rotate, and the piston end pushes out the movement to make the fourth transmission shaft rotate when the cylinder 801 works, and the first wire hook rod and the second wire hook rod follow the rotation of the fourth transmission shaft. When the wire wheel set 701 moves to the right, the wire passes through the sharp corners on the top of the first wire hook rod and the second hook wire rod and is cut off, while the wire arranging wheel set 701 continues to move right and pulls the wire rod to the second wire take-up reel 5 and is wound up by the second take-up reel 5.

The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modification, equivalent replacement or improvement made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.

Claims (7)

1. a kind of double-station exchangeable disc admission machine, which is characterized in that including rack, horizontal slide rail, institute are fixedly installed in rack It states bottom of the frame and is provided with first motor, the second motor, the first take-up reel, the second take-up reel, hook line component and disc brake group, First motor and the second motor are electrically connected controller, and the controller is arranged on the rack, and the first motor transmission connects The first take-up reel is connect, the second motor drive connects the second take-up reel, and the hook line component is located at the first take-up reel and the second take-up Between disk, it is provided with lead assemblies and wire-arranging component above the rack, wire-arranging component is slidably connected horizontal slide rail.

2. a kind of double-station exchangeable disc admission machine according to claim 1, which is characterized in that the output of the first motor It is provided with the first synchronizing wheel on axis, the second synchronizing wheel is provided on the output shaft of second motor, first take-up reel is set It sets in first rotating shaft, third synchronizing wheel connects the first synchronizing wheel by toothed belt transmission, and second take-up reel setting is the In two shafts, one end of second shaft is provided with the 4th synchronizing wheel, and the 4th synchronizing wheel is connected by toothed belt transmission Second synchronizing wheel.

3. a kind of double-station exchangeable disc admission machine according to claim 1, which is characterized in that the lead assemblies include the Three shafts, third shaft are arranged on the rack by bearing and bearing block, and the third shaft is driven by the first power device revolves Turn, the third both ends of the shaft is respectively arranged with first lead wheel and the second wire leading wheel by bracket, and the setting of first lead wheel exists Third shaft upper left side, the second wire leading wheel are arranged in third shaft lower right.

4. a kind of double-station exchangeable disc admission machine according to claim 1, which is characterized in that the wire-arranging component includes row Line wheel group, glass pulley group are fixed in radial slider, and the first sliding block is slidably connected with radial sliding rail, under the radial direction sliding rail Side is fixedly installed transverse slider, and the transverse slider is slidably connected with horizontal slide rail, the fixed setting of described radial direction sliding rail one end There is the 5th synchronizing wheel, the 5th synchronizing wheel and the second power device are sequentially connected.

5. a kind of double-station exchangeable disc admission machine according to claim 4, which is characterized in that the glass pulley group includes solid Determine frame, fixed frame is fixed by screws on the first sliding block, and lateral glass pulley and radial glass pulley, institute are equipped on the fixed frame It states radial glass pulley and shares 2.

6. a kind of double-station exchangeable disc admission machine according to claim 1, which is characterized in that the hook line component includes the Four transmission shafts, described 4th transmission shaft one end have been arranged radially the first hook line bar and second hook line bar, the other end by fixed plate It is connected by the piston end of link block and cylinder, the cylinder is fixed on bracket by mounting rack inclination, the first hook line It is sharp prismatic wedge angle at the top of bar and second hook line bar.

7. a kind of double-station exchangeable disc admission machine according to claim 1, which is characterized in that the disc brake group includes First disc brake and the second disc brake, the first disc brake and the second disc brake are fixed by screws in rack, It is located at first motor and the second motor side, the brake disc of first disc brake is fixed in first rotating shaft, described The brake disc of second disc brake is fixed in the second shaft.