CN209177650U - An automatic winder tension control and roll change buffer device - Google Patents
An automatic winder tension control and roll change buffer device Download PDFInfo
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- CN209177650U CN209177650U CN201821818468.1U CN201821818468U CN209177650U CN 209177650 U CN209177650 U CN 209177650U CN 201821818468 U CN201821818468 U CN 201821818468U CN 209177650 U CN209177650 U CN 209177650U
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- 239000000872 buffer Substances 0.000 title claims abstract description 15
- 238000007667 floating Methods 0.000 claims abstract description 41
- 238000004804 winding Methods 0.000 claims description 4
- 230000005611 electricity Effects 0.000 claims 1
- 230000008676 import Effects 0.000 claims 1
- 238000010096 film blowing Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 239000002245 particle Substances 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 229920003023 plastic Polymers 0.000 description 4
- 239000000243 solution Substances 0.000 description 3
- 230000003139 buffering effect Effects 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000007853 buffer solution Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
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Abstract
本实用新型公开的属于吹膜挤出机生产技术领域,具体为一种自动收卷机张力控制及换卷缓冲装置,包括自动换卷翻转臂和低摩擦气缸,所述自动换卷翻转臂的右端通过轴承固定在收卷胶辊的中轴上,所述自动换卷翻转臂旋转中心与收卷胶辊同轴,所述低摩擦气缸的顶部设有电位器,所述低摩擦气缸的活塞杆左侧顶端通过销轴设有浮辊摆臂,所述浮辊摆臂的顶端、低摩擦气缸的背面均通过销轴设在墙板上,所述浮辊摆臂的下端设有浮辊,所述低摩擦气缸的上侧和下侧的墙板上分别设有导辊和展平辊,所述导辊的上端导入薄膜的始端,所述薄膜的尾端依次绕过浮辊、展平辊后导入收卷胶辊上,本装置方便操作,实用性强。
The utility model disclosed by the utility model belongs to the technical field of film blowing extruder production, in particular to an automatic winder tension control and roll change buffer device, comprising an automatic roll change overturn arm and a low friction cylinder. The right end is fixed on the center shaft of the rewinding rubber roller through a bearing, the rotation center of the automatic rewinding arm is coaxial with the rewinding rubber roller, the top of the low-friction cylinder is provided with a potentiometer, and the piston of the low-friction cylinder is provided with a potentiometer. The top of the left side of the rod is provided with a floating roller swing arm through a pin. The top of the floating roller swing arm and the back of the low-friction cylinder are all set on the wall plate through a pin. The lower end of the floating roller swing arm is provided with a floating roller The upper and lower wall panels of the low-friction cylinder are respectively provided with guide rollers and flattening rollers. After the flat roll is introduced into the rewinding rubber roll, the device is easy to operate and has strong practicability.
Description
技术领域technical field
本实用新型涉及吹膜挤出机生产技术领域,具体为一种自动收卷机张力控制及换卷缓冲装置。The utility model relates to the technical field of film blowing extruder production, in particular to an automatic winder tension control and roll change buffer device.
背景技术Background technique
吹膜机是将塑料粒子加热融化再吹成薄膜。将干燥的聚乙烯粒子加入下料斗中,靠粒子本身的重量从料斗进入螺杆,当粒料与螺纹斜棱接触后,旋转的斜棱面对塑料产生与斜棱面相垂直的推力,将塑料粒子向前推移,推移过程中,由于塑料与螺杆、塑料与机筒之间的摩擦以及粒子间的碰撞磨擦,同时还由于料筒外部加热而逐步溶化。熔融的塑料经机头过滤去杂质从模头模口出来,经风环冷却、吹胀经人字板,牵引辊,卷取将成品薄膜卷成筒。而现有的卷曲装置当换卷时由于不小心会使薄膜跟主卷机的电机转速提高,薄膜张力加大会把薄膜拉坏,无法自动控制,也没有缓冲装置。为此我们提出了一种自动收卷机张力控制及换卷缓冲装置。The film blowing machine heats and melts the plastic particles and blows them into a film. Add the dry polyethylene particles into the lower hopper, and enter the screw from the hopper by the weight of the particles themselves. Moving forward, due to the friction between the plastic and the screw, the plastic and the barrel, the collision and friction between the particles, and the external heating of the barrel, it gradually melts. The molten plastic is filtered by the machine head to remove impurities and comes out from the die opening of the die head. However, in the existing coiling device, when the coil is changed, the motor speed of the film and the main coiler will increase due to carelessness, and the increase of the film tension will cause the film to be damaged, which cannot be automatically controlled, and there is no buffer device. Therefore, we propose an automatic winder tension control and roll changing buffer device.
实用新型内容Utility model content
本实用新型的目的在于提供一种自动收卷机张力控制及换卷缓冲装置,以解决上述背景技术中提出的没有,薄膜缓冲装置,张力加大会把薄膜拉坏的问题。The purpose of this utility model is to provide an automatic winder tension control and roll changing buffer device, so as to solve the problem of no film buffer device proposed in the above-mentioned background technology, and the film will be damaged by increasing the tension.
为实现上述目的,本实用新型提供如下技术方案:一种自动收卷机张力控制及换卷缓冲装置,包括自动换卷翻转臂和低摩擦气缸,所述自动换卷翻转臂的右端通过轴承固定在收卷胶辊的中轴上,所述自动换卷翻转臂旋转中心与收卷胶辊同轴,所述低摩擦气缸的顶部设有电位器,所述低摩擦气缸的活塞杆左侧顶端通过销轴设有浮辊摆臂,所述浮辊摆臂的顶端、低摩擦气缸的背面均通过销轴设在墙板上,所述浮辊摆臂的下端设有浮辊,所述低摩擦气缸的上侧和下侧的墙板上分别设有导辊和展平辊,所述导辊的上端导入薄膜的始端,所述薄膜的尾端依次绕过浮辊、展平辊后导入收卷胶辊上。In order to achieve the above purpose, the present utility model provides the following technical solutions: an automatic winder tension control and roll change buffer device, comprising an automatic roll change overturn arm and a low friction cylinder, the right end of the automatic roll change overturn arm is fixed by a bearing. On the central axis of the rewinding rubber roller, the rotation center of the automatic rewinding arm is coaxial with the reeling rubber roller, the top of the low-friction cylinder is provided with a potentiometer, and the top of the left side of the piston rod of the low-friction cylinder A floating roller swing arm is provided through a pin, the top of the floating roller swing arm and the back of the low-friction cylinder are all set on the wall plate through a pin, and the lower end of the floating roller swing arm is provided with a floating roller. The upper and lower wall panels of the friction cylinder are respectively provided with guide rollers and flattening rollers. The upper end of the guiding rollers leads to the beginning of the film, and the trailing end of the film bypasses the floating rollers and the flattening rollers in turn. on the rewinding roller.
优选的,所述电位器拉杆通过连接件与低摩擦气缸的活塞杆相连。Preferably, the potentiometer pull rod is connected with the piston rod of the low friction cylinder through a connecting piece.
优选的,所述浮辊摆臂为H形状。Preferably, the floating roller swing arm is H-shaped.
优选的,低摩擦气缸、浮辊摆臂均通过销轴固定在墙板上。Preferably, the low-friction air cylinder and the swing arm of the floating roller are all fixed on the wall panel through pins.
优选的,所述浮辊摆臂的底端设有浮辊。Preferably, the bottom end of the swing arm of the floating roller is provided with a floating roller.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
1)本结构造型简单,维修方便;1) The structure is simple in shape and easy to maintain;
2)所述浮辊摆臂固定在同一根可转动轴上,浮辊摆臂下面自由端装有浮动辊,可以起到缓冲作用,不至于使膜过度被拉伸;2) The floating roller swing arm is fixed on the same rotatable shaft, and the free end of the floating roller swing arm is equipped with a floating roller, which can play a buffering role and prevent the film from being stretched excessively;
3)电位器拉杆与气缸活塞杆通过连接件连接,气缸活塞移动时可带动电位器拉杆,实现自动控制拉力缓冲系统。3) The potentiometer pull rod is connected with the cylinder piston rod through the connecting piece. When the cylinder piston moves, the potentiometer pull rod can be driven to realize the automatic control of the tension buffer system.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型结构工作状态示意图;Fig. 2 is the structural working state schematic diagram of the utility model;
图3为本实用新型浮辊摆臂侧视图。Figure 3 is a side view of the floating roller swing arm of the present invention.
图中:2自动换卷翻转臂、3低摩擦气缸、4电位器、5浮辊摆臂、6浮辊、7导辊、8展平辊、9薄膜、10收卷胶辊、11墙板。In the picture: 2 automatic roll changing and turning arms, 3 low friction cylinders, 4 potentiometers, 5 floating roller swing arms, 6 floating rollers, 7 guide rollers, 8 flattening rollers, 9 film, 10 rewinding rubber rollers, 11 wall panels .
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-3,本实用新型提供一种技术方案:一种自动收卷机张力控制及换卷缓冲装置,包括自动换卷翻转臂2和低摩擦气缸3,其特征在于:所述自动换卷翻转臂2的右端通过轴承固定在收卷胶辊10的中轴上,所述自动换卷翻转臂2旋转中心与收卷胶辊10同轴,所述低摩擦气缸3的顶部设有电位器4,所述低摩擦气缸3的活塞杆左侧顶端通过销轴设有浮辊摆臂5,所述浮辊摆臂5的顶端、低摩擦气缸3的背面均通过销轴设在墙板11上,所述浮辊摆臂5的下端设有浮辊6,所述低摩擦气缸3的上侧和下侧的墙板11上分别设有导辊7和展平辊8,所述导辊7的上端导入薄膜9的始端,所述薄膜9的尾端依次绕过浮辊6、展平辊8后导入收卷胶辊10上。Please refer to Figures 1-3, the present utility model provides a technical solution: an automatic winder tension control and roll change buffer device, comprising an automatic roll change overturn arm 2 and a low-friction cylinder 3, characterized in that: the automatic winder The right end of the rewinding arm 2 is fixed on the central axis of the rewinding rubber roller 10 through a bearing, the rotation center of the automatic rewinding and reversing arm 2 is coaxial with the rewinding rubber roller 10, and the top of the low-friction cylinder 3 is provided with Potentiometer 4, the top of the left side of the piston rod of the low-friction cylinder 3 is provided with a floating roller swing arm 5 through a pin, and the top of the floating roller swing arm 5 and the back of the low-friction cylinder 3 are all set on the wall through the pin. On the plate 11, the lower end of the floating roller swing arm 5 is provided with a floating roller 6, and the wall panels 11 on the upper and lower sides of the low-friction cylinder 3 are respectively provided with guide rollers 7 and flattening rollers 8. The upper end of the guide roller 7 leads to the beginning end of the film 9 , and the trailing end of the film 9 bypasses the floating roller 6 and the flattening roller 8 in sequence and then leads to the winding rubber roller 10 .
其中,所述电位器4拉杆通过连接件与低摩擦气缸3的活塞杆相连,所述浮辊摆臂5为H形状,所述低摩擦气缸3、浮辊摆臂5均通过销轴固定在墙板11上,所述浮辊摆臂5的底端设有浮辊6。The pull rod of the potentiometer 4 is connected to the piston rod of the low-friction cylinder 3 through a connecting piece, the floating roller swing arm 5 is H-shaped, and the low-friction cylinder 3 and the floating roller swing arm 5 are fixed on the On the wall panel 11 , a floating roller 6 is provided at the bottom end of the floating roller swing arm 5 .
工作原理:首先给本装置通上电源,然后将薄膜9通过导辊7导入浮辊6,再通过展平辊8导入收卷胶辊10,当卷满时,主电机将收卷胶辊10从下侧转向上侧时,由于自动换卷翻转臂2通过轴承设在收卷机上,自动换卷翻转臂2左端放置在墙板11上,就一直固定在那里不动,当收卷胶辊10带到自动换卷翻转臂2上侧时,转臂挡住了薄膜卷的中轴,把薄膜卷留下,实现了自动下薄膜卷的操作,当收卷胶辊10旋转时,收卷胶辊10带动薄膜9瞬间被拉紧,在薄膜9的拉力作用下,浮辊摆臂5从自然垂直位向收卷胶辊10方向摆动,由于浮辊摆臂5设置有销轴,可以起到缓冲作用,不至于使薄膜9过度被拉伸而变形、拉断,浮辊摆臂5摆动时,电位器4的连接件被低摩擦气缸3带动,电器控制系统接收到电位器4信号改变大小将主电机和收卷胶辊10电机转速调为合适的速度使张力保持恒定,当收卷胶辊10转到上侧时,收卷胶辊10两侧卡主留在墙板11上侧的薄膜卷中轴,上卷成功,实现自动张力控制及换卷缓冲,本装置结构简单,方便操作,维修便宜,实用性强。Working principle: first power on the device, then guide the film 9 to the floating roller 6 through the guide roller 7, and then guide it to the rewinding rubber roller 10 through the flattening roller 8. When the roll is full, the main motor will rewind the rubber roller 10. When turning from the lower side to the upper side, since the automatic roll changing and turning arm 2 is set on the winder through the bearing, the left end of the automatic roll changing turning arm 2 is placed on the wall panel 11, and it is fixed there all the time. When the 10 is brought to the upper side of the automatic roll changing and turning arm 2, the rotating arm blocks the central axis of the film roll, leaving the film roll to realize the operation of automatically lowering the film roll. The roller 10 drives the film 9 to be tensioned instantly. Under the pulling force of the film 9, the floating roller swing arm 5 swings from the natural vertical position to the direction of the rewinding rubber roller 10. Since the floating roller swing arm 5 is provided with a pin, it can play a The buffering effect prevents the film 9 from being overstretched and deformed or broken. When the floating roller swing arm 5 swings, the connecting piece of the potentiometer 4 is driven by the low-friction cylinder 3, and the electrical control system receives the signal of the potentiometer 4 to change the size. Adjust the speed of the main motor and the motor of the rewinding rubber roller 10 to a suitable speed to keep the tension constant. When the reeling rubber roller 10 turns to the upper side, the two sides of the reeling rubber roller 10 are stuck on the upper side of the wall panel 11. The central axis of the film roll can be successfully rolled up, and realize automatic tension control and roll change buffer. The device has simple structure, convenient operation, low maintenance and strong practicability.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821818468.1U CN209177650U (en) | 2018-11-06 | 2018-11-06 | An automatic winder tension control and roll change buffer device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201821818468.1U CN209177650U (en) | 2018-11-06 | 2018-11-06 | An automatic winder tension control and roll change buffer device |
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| CN209177650U true CN209177650U (en) | 2019-07-30 |
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| CN201821818468.1U Expired - Fee Related CN209177650U (en) | 2018-11-06 | 2018-11-06 | An automatic winder tension control and roll change buffer device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110436243A (en) * | 2019-08-13 | 2019-11-12 | 奥克梅包装设备(嘉兴)有限公司 | A servo-controlled film roll device and its control method |
| CN114291625A (en) * | 2021-12-27 | 2022-04-08 | 大连橡胶塑料机械有限公司 | Tension control device for film cooling shrinkage |
-
2018
- 2018-11-06 CN CN201821818468.1U patent/CN209177650U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110436243A (en) * | 2019-08-13 | 2019-11-12 | 奥克梅包装设备(嘉兴)有限公司 | A servo-controlled film roll device and its control method |
| CN110436243B (en) * | 2019-08-13 | 2021-10-26 | 奥克梅包装设备(嘉兴)有限公司 | Servo control film winding device, film winding shaft and control method thereof |
| CN114291625A (en) * | 2021-12-27 | 2022-04-08 | 大连橡胶塑料机械有限公司 | Tension control device for film cooling shrinkage |
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Denomination of utility model: A tension control and roll change buffer device for automatic winder Effective date of registration: 20220708 Granted publication date: 20190730 Pledgee: Wuhan Rural Commercial Bank Co.,Ltd. Caidian sub branch Pledgor: WUHAN XINZHONGDE PLASTIC MACHINERY Co.,Ltd. Registration number: Y2022420000217 |
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