CN209175201U - A kind of ultrasonic burnishing device rolled for plane and outer circle - Google Patents
A kind of ultrasonic burnishing device rolled for plane and outer circle Download PDFInfo
- Publication number
- CN209175201U CN209175201U CN201821102741.0U CN201821102741U CN209175201U CN 209175201 U CN209175201 U CN 209175201U CN 201821102741 U CN201821102741 U CN 201821102741U CN 209175201 U CN209175201 U CN 209175201U
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- flange
- hole
- rolling
- plane
- outer circle
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- 238000005096 rolling process Methods 0.000 claims abstract description 34
- 230000003287 optical effect Effects 0.000 claims abstract description 19
- 239000000956 alloy Substances 0.000 claims abstract description 17
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 17
- 238000005461 lubrication Methods 0.000 claims abstract description 9
- 239000000919 ceramic Substances 0.000 claims abstract description 7
- 238000005259 measurement Methods 0.000 claims abstract description 6
- 108090000565 Capsid Proteins Proteins 0.000 claims abstract description 4
- 239000003921 oil Substances 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 5
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- 241000538562 Banjos Species 0.000 claims description 2
- 239000010687 lubricating oil Substances 0.000 claims description 2
- 238000000429 assembly Methods 0.000 claims 2
- 230000000712 assembly Effects 0.000 claims 2
- 241000233855 Orchidaceae Species 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000010355 oscillation Effects 0.000 description 3
- 230000003321 amplification Effects 0.000 description 2
- 230000010358 mechanical oscillation Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000003199 nucleic acid amplification method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 230000002463 transducing effect Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The utility model provides a kind of ultrasonic burnishing device rolled for plane and outer circle, comprising: ultrasonic wave generating assembly rolls head assembly, rolls force measurement component, lubrication assembly and housing unit.The ultrasonic wave generating assembly includes: supersonic generator, amplitude transformer and piezoelectric ceramic transducer.The rolling head assembly includes: tool heads, ball distance ring, 4mm hard alloy sphere and 8mm hard alloy sphere.The rolling force measurement component includes: s type piezoresistive pressure sensor, flange one, flange two, semicircle flange three, semicircle flange four, optical axis, flange form axle sleeve one, flange form axle sleeve two and optical axis fixing seat.The lubrication assembly is made of oil connection and oil pipe.The housing unit includes: procapsid and back casing.The characteristics of the utility model can in real time, accurately detect rolling pressure size when rolling, and the utility model has structure simple, easy to use, and rolling effect is good, and rolling power size is convenient for adjusting.
Description
Technical field
The present invention relates to metal surface treating apparatus field more particularly to a kind of ultrasound rollings rolled for plane and outer circle
Pressure device.
Background technique
Ultrasonic machining technology is the acoustic vibration system based on complete set, come realize cutting to target object, perforation,
The processing method of the sequence of operations such as rolling, grinding.Working principle can be sketched into, with certain power supersonic frequency oscillation be by
Made of supersonic generator utilizes AC conversion, and final ultrasonic mechanical vibration is to be turned by energy converter by acoustic oscillations
Become, this mechanical oscillation are amplified by the amplification end of amplitude transformer act on target object again.
Ultrasonic surface rolling is combined using ultrasonic impact energy and static load rolling, is carried out to metal parts surface high
Fast shock processing, makes part skin-material generate biggish plastic deformation, forms beneficial residual compressive stress after unloading, thus
Strengthen surface to be machined.Ultrasonic burnishing device is mainly by supersonic generator, energy converter, amplitude transformer, rolling tools head composition.It is super
The alternating current that frequency is 50/60Hz is converted into superaudible oscillating current by sonic generator, and energy converter is by superaudible oscillation
Electric current is converted to superaudible mechanical oscillation, and amplitude transformer passes to the Amplitude amplification of the extensional vibration exported from energy converter
Hard alloy sphere makes hard alloy sphere carry out ultrasonic frequency vibration.
In ultrasonic burnishing process, rolling pressure size and rollingpress allowance can not be adjusted.Existing frequently-used milled head pressure
Apparatus for adjusting force is mainly spring, but it is this be difficult to control accurately and adjusted with spring controlled mode rolling pressure size, hold
Easily cause piece surface peeling even cracked.The present invention is held on milled head by a S type pressure sensor for detecting
The rolling pressure size received.The present invention can in real time, accurately detect rolling pressure size when rolling, and the present invention has structure letter
Single, easy to use, rolling effect is good, and rolling power size is convenient for the characteristics of adjusting.
Summary of the invention
In view of the deficiency of the prior art, the present invention provides a kind of ultrasonic burnishing rolled suitable for plane and outer circle
Device has structure simple, easy to use, and rolling effect is good, rolling pressure size feature easy to adjust.
To achieve the goals above, a kind of ultrasonic burnishing device rolled for plane and outer circle, comprising: ultrasonic wave occurs
Component rolls head assembly, rolls force measurement component, lubrication assembly and housing unit, in which: the ultrasonic wave generating assembly with
Rolling head assembly is bolted by connection, and the lubrication assembly is connected through a screw thread with rolling head assembly, and the rolling power is surveyed
Amount component is connect with ultrasonic wave generating assembly and housing unit respectively by bolt, and the ultrasonic wave generating assembly and rolling power are surveyed
Amount component is tightly connected by multiple banjo clips.
Preferably, the ultrasonic wave generating assembly includes: sequentially connected piezoelectric ceramic transducer, amplitude transformer, described to change
There is piezoelectric ceramic piece on energy device and be bolted, the electric energy that the piezoelectric ceramic piece provides supersonic generator is converted into
Mechanical energy is simultaneously amplified mechanical energy by amplitude transformer.
Preferably, the rolling head assembly includes: sequentially connected tool heads and ball distance ring, described tool heads one end
It is connect by connection bolt with amplitude transformer, the other end face is provided with circular trough, multiple (can be 3~5) 3~5mm hard alloy
Sphere is evenly arranged wherein, and the tool heads are connected through a screw thread with ball distance ring, place 6 in the ball distance ring~
10mm hard alloy sphere is simultaneously concentric with circular trough；The tangent nothing of rotating bearing ball in 3~5mm hard alloy sphere and circular trough
Interference.
Preferably, the rolling force measurement component includes: a s type piezoresistive pressure sensor, four optical axises, four flanges
One, four flange form axle sleeve two of formula axle sleeve and eight optical axis fixing seats, and with flange one, flange two, semicircle flange three, semicircle
Flange four is used cooperatively, and the s type piezoresistive pressure sensor first end is bolted on housing unit, second end with
Semicircle flange three, flange one, the third through-hole on flange two are bolted, and the flange two is arranged in the amplitude transformer method
It is blue outer, and clamped with flange one, semicircle flange three, semicircle flange four in two sides, and pass through first through hole, fifth hole and the 7th
Through-hole use is bolted, and the optical axis fixing seat is respectively in the second through-hole, fourth hole, the 6th through-hole and the 8th through-hole two sides
It is arranged symmetrically, the optical axis is pierced by from second through-hole, fourth hole, the 6th through-hole and the 8th through-hole respectively, the method
Blue formula axle sleeve one, flange form axle sleeve two are bolted with housing unit respectively.
Preferably, the lubrication assembly includes: that the oil connection is connected through a screw thread with tool heads, in the tool heads
It is disposed with an oil groove, for the lubrication of 6~10mm hard alloy sphere and 3~5mm hard alloy sphere, the oil pipe is for moistening
The supply of lubricating oil.
Preferably, the housing unit includes: procapsid and back casing, and the front housing and the rear housing is connected by bolt
It connects, reinforcing rib is arranged in the housing unit side, and arranges clamping knife handle in this side.
Detailed description of the invention
Fig. 1 is the main view of the ultrasonic burnishing processing unit (plant) for being adapted to plane and outer circle rolling of the embodiment of the present invention.
Fig. 2 is the left view of the embodiment of the present invention.
Fig. 3 is the B-B cross-sectional view of the embodiment of the present invention.
Fig. 4 is the right view of the embodiment of the present invention.
Fig. 5 is the appearance diagram of the ultrasonic generator of the embodiment of the present invention.
Fig. 6 is the attachment structure schematic diagram of a kind of tool heads and ball distance ring of the embodiment of the present invention.
Fig. 7 is the partial view of flange one, flange two, semicircle flange three, semicircle flange four.
In figure, 1. energy converters, 2. amplitude transformers, 3. connection bolts one, 4. connection bolts two, 5. tool heads, 6.s type pressure resistance type
Pressure sensor, 7. semicircle flanges three, 8. semicircle flanges four, 9. flanges two, 10. flanges one, 11. ball distance rings, 12. oil pipes
Connector, 13. procapsids, 14. flange form axle sleeves one, 15. flange form axle sleeve, 2 16. optical axis one, 17. optical axises two, 18. optical axises three,
19. optical axis four, 20. optical axis fixing seats, 21. diameter 4mm hard alloy spheres, 22. diameter 8mm hard alloy spheres, 23. rear shells
Body, 24.M20 nut, 25. oil pipes, 26. energy converter bolts, 27. first through hole, 28. second through-holes, 29. third through-holes, 30.
Four through-holes, 31. fifth holes, 32. the 6th through-holes, 33. the 7th through-holes, 34. the 8th through-holes, 35. back casing first through hole.
Specific embodiment
Below according to attached drawing 1~7, presently preferred embodiments of the present invention is provided, and is described in detail, makes to be better understood when
Function of the invention, feature.
As shown in Figure 1, Figure 2, Figure 3 and Figure 4, a kind of ultrasonic burnishing device rolled for plane and outer circle of the invention,
It is respectively provided with the procapsid 13 and back casing 23 of opening including supersonic generator Fig. 5 and both ends, is provided with transducing in back casing 23
Device 1,1 first end of energy converter by connect bolt 1 connect with amplitude transformer 2, amplitude transformer 2 by concentric setting three sections of cylinders with
Transition cambered surface composition, the coaxially arranged flange 29 outside second segment cylinder, 29 one end coaxial placement flange 1 of flange, the other end
Arrangement semicircle flange 37 and semicircle flange 48 symmetrical above and below, in flange 1, flange 29, semicircle flange 37, semicircle flange
First through hole 27, the second through-hole 28, third through-hole 29, fourth hole 30, fifth hole 31, the 6th through-hole are had on 48
32, the second end of the 7th through-hole 33 and the 8th through-hole 34, third through-hole 29 and s type piezoresistive pressure sensor 6 is connected by bolt
It connects, first through hole 27 and fifth hole 31 are respectively intended to mounting flange 1 and semicircle flange 37, and the 7th through-hole 33 is used to fix
Flange 1 and semicircle flange 48, the optical axis fixing seat 20 is respectively in the second through-hole 28, fourth hole 30, the 6th through-hole 32
It is arranged symmetrically with 34 two sides of the 8th through-hole, the optical axis 1, optical axis 2 17, optical axis 3 18, optical axis 4 19 are respectively from described
It is pierced by two through-holes 28, fourth hole 30, the 6th through-hole 32 and the 8th through-hole 34, the flange form axle sleeve 1, flange form axis
2 15 are covered to be bolted with back casing 23 respectively.
23 side of back casing is disposed with knife handle for lathe clamping, and this side is provided with reinforcing rib one to seven, the other side
Arrange that route of the back casing first through hole 35 for s type piezoresistive pressure sensor 6 passes in and out.
Energy converter 1 and amplitude transformer 2 are connected by connection bolt 1, and amplitude transformer 2 and tool heads 5 are connected by connection bolt 24
It connects, ball distance ring 11 is connected through a screw thread with tool heads 5, and arrangement M20 nut 24 is locking here.
Tool heads and the attachment structure schematic diagram of ball distance ring are as shown in fig. 6, four diameter 4mm hard alloy spheres 21
It is evenly arranged.
Claims (6)
1. a kind of ultrasonic burnishing device rolled for plane and outer circle, comprising: ultrasonic wave generating assembly rolls head assembly, rolling
Pressure measuring assemblies, lubrication assembly and housing unit, it is characterised in that: the ultrasonic wave generating assembly and rolling head assembly are logical
It crosses connection to be bolted, the lubrication assembly is connected through a screw thread with rolling head assembly, and the rolling force measurement component passes through spiral shell
Bolt is connect with ultrasonic wave generating assembly and housing unit respectively, and the ultrasonic wave generating assembly passes through more with rolling force measurement component
A banjo clip is tightly connected.
2. a kind of ultrasonic burnishing device rolled for plane and outer circle as described in claim 1, which is characterized in that described super
Sound wave generating assembly includes: sequentially connected piezoelectric ceramic transducer, amplitude transformer, has piezoelectric ceramic piece on the energy converter and leads to
It crosses and is bolted, the electric energy that the piezoelectric ceramic piece provides supersonic generator is converted into mechanical energy and passes through amplitude transformer for machine
Tool can amplify.
3. a kind of ultrasonic burnishing device rolled for plane and outer circle as described in claim 1, which is characterized in that the rolling
Pressure head component includes: sequentially connected tool heads and ball distance ring, and described tool heads one end passes through connection bolt and amplitude transformer
Connection, the other end face are provided with circular trough, and 3,4 or 5 3~5mm hard alloy spheres are evenly arranged wherein, the work
Tool head is connected through a screw thread with ball distance ring, in the ball distance ring placement 6~10mm hard alloy sphere and with circle
Slot is concentric；The tangent no interference of rotating bearing ball in 3~5mm hard alloy sphere and circular trough.
4. a kind of ultrasonic burnishing device rolled for plane and outer circle as described in claim 1, which is characterized in that the rolling
Pressure measuring assemblies include: a s type piezoresistive pressure sensor, four optical axises, four flange form axle sleeves, one, four flange form axis
Two and eight optical axis fixing seats are covered, and are used cooperatively with flange one, flange two, semicircle flange three, semicircle flange four, the s
Type piezoresistive pressure sensor first end is bolted on housing unit, second end and semicircle flange three, flange one, method
Third through-hole on orchid two is bolted, and the flange two is arranged in outside amplitude transformer flange, and with flange one, semicircle flange
Three, semicircle flange four is clamped in two sides, and is bolted by first through hole, fifth hole and the 7th through-hole use, the light
Axis fixing seat is arranged symmetrically in the second through-hole, fourth hole, the 6th through-hole and the 8th through-hole two sides respectively, the optical axis respectively from
It is pierced by second through-hole, fourth hole, the 6th through-hole and the 8th through-hole, the flange form axle sleeve one, flange form axle sleeve two
It is bolted respectively with housing unit.
5. a kind of ultrasonic burnishing device rolled for plane and outer circle as described in claim 1, which is characterized in that the profit
Sliding component includes: that oil connection is connected through a screw thread with tool heads, and an oil groove is disposed in the tool heads, is used for 6~10mm
The lubrication of hard alloy sphere and 3~5mm hard alloy sphere, oil pipe are used for the supply of lubricating oil.
6. a kind of ultrasonic burnishing device rolled for plane and outer circle as described in claim 1, which is characterized in that the shell
Body component includes: procapsid and back casing, and the front housing and the rear housing is bolted, the housing unit side arrangement
Reinforcing rib, and clamping knife handle is arranged in this side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821102741.0U CN209175201U (en) | 2018-07-12 | 2018-07-12 | A kind of ultrasonic burnishing device rolled for plane and outer circle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821102741.0U CN209175201U (en) | 2018-07-12 | 2018-07-12 | A kind of ultrasonic burnishing device rolled for plane and outer circle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209175201U true CN209175201U (en) | 2019-07-30 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821102741.0U Expired - Fee Related CN209175201U (en) | 2018-07-12 | 2018-07-12 | A kind of ultrasonic burnishing device rolled for plane and outer circle |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209175201U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110712003A (en) * | 2018-07-12 | 2020-01-21 | 郑州大学 | Ultrasonic rolling device for rolling plane and excircle |
| CN110883497A (en) * | 2019-12-02 | 2020-03-17 | 北京理工大学 | Self-lubricating formula supersound rolling press device of instrument bandeau microarray structure |
-
2018
- 2018-07-12 CN CN201821102741.0U patent/CN209175201U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110712003A (en) * | 2018-07-12 | 2020-01-21 | 郑州大学 | Ultrasonic rolling device for rolling plane and excircle |
| CN110883497A (en) * | 2019-12-02 | 2020-03-17 | 北京理工大学 | Self-lubricating formula supersound rolling press device of instrument bandeau microarray structure |
| CN110883497B (en) * | 2019-12-02 | 2020-10-20 | 北京理工大学 | Self-lubricating formula supersound rolling press device of instrument bandeau microarray structure |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190730 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |