CN209168190U - Defect detecting device based on motor copper bar burr growth district - Google Patents
Defect detecting device based on motor copper bar burr growth district Download PDFInfo
- Publication number
- CN209168190U CN209168190U CN201920025160.XU CN201920025160U CN209168190U CN 209168190 U CN209168190 U CN 209168190U CN 201920025160 U CN201920025160 U CN 201920025160U CN 209168190 U CN209168190 U CN 209168190U
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- CN
- China
- Prior art keywords
- copper bar
- industrial camera
- burr
- holding table
- articles holding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Abstract
The utility model provides a kind of defect detecting device based on motor copper bar burr growth district, the device by CCD industrial camera, image pick-up card, LED light source, electronic control translation stage, precision stage, articles holding table, hood, manually control instrument, position sensor and computer and form.Light-source system is set to below CCD industrial camera using the lighting method of annular low angle diffusion;It is provided with precision stage below CCD industrial camera, the copper bar workpiece with hole slot is placed on the articles holding table of precision stage to and is controlled by electronic control translation stage speed and the track of articles holding table;Image pick-up card and CCD industrial camera be connected by buttock line and and computer communication, the collected copper bar image of image pick-up card is analyzed and determined, and the morphological feature and position coordinates of detected burr are shown in computer, it is stored in system, completes the detection of motor copper bar burr.
Description
Technical field
The utility model relates to a kind of defect detecting devices based on motor copper bar burr growth district, belong to quality testing
Field.
Background technique
Motor is a kind of a kind of calutron that the foundation law of electromagnetic induction is realized electric energy conversion or transmitted, and by rotor and is determined
Sub- two parts composition.Rotor position applied to the large-size machine under industrial environment, which is set up, counts into special flute profile, then will be electric
Machine copper bar wraps in one layer of insulating film embedded groove, then end ring and copper bar is welded into one, and forms rotor structure.In order to control motor
Temperature obtains good heat dissipation, and the copper bar as rotor wire is generally required in some holes of intermediate cut, but is also generated simultaneously
Burr has buried very big hidden danger for motor.
The detection device of image background difference is mostly used to carry out burr detection to motor copper bar in industrial application at present, i.e.,
Using the smoothness of local gray level and change of gradient information adjustment different zones in image, obtains background image and will locate in advance
Image after reason carries out difference operation with it, obtains defect image.But the operation in entire image of this method, and can be indistinguishably
Device to hole head position scratch, abrasion the defects of detected, weaken burr detection accuracy.In addition, the inspection based on background difference
It is poor to survey device versatility, high-precision detection effectively can not be carried out to motor copper bar various types burr, to a large amount of electricity
During machine copper bar image is actually detected, erroneous detection easily occurs, brings biggish trouble to work on the spot.
Summary of the invention
The purpose of the utility model is to provide a kind of defect detecting device based on motor copper bar burr growth district, to
It solves the above problems.
A kind of defect detecting device based on motor copper bar burr growth district, including CCD industrial camera, Image Acquisition
Card, electronic control translation stage, precision stage, articles holding table, hood, manually controls instrument, position sensor and computer at LED light source.
The position sensor is set to workpiece position to be detected, triggers CCD industry camera shooting by generating pulse signal
Machine work;The LED light source diffuses illumination using the low angle of ring structure, is set to below CCD industrial camera;CCD
It is provided with precision stage below industrial camera, the copper bar workpiece with hole slot is placed on the articles holding table of precision stage
And speed and the track of articles holding table are controlled by electronic control translation stage;Image pick-up card is connected with CCD industrial camera by buttock line
And and computer communication.
The CCD industrial camera is disposed vertically right above workpiece position to be detected, and CCD industrial camera uses
Hood shielding environment shadow is rung, and camera lens visual field is covered in the articles holding table center of precision stage, can be once to 2 copper bars
Workpiece hole slot is shot.
The collected copper bar image of image pick-up card is analyzed and is determined by the computer, and shows in computer
Show the morphological feature and position coordinates of detected burr, be stored in system, completes the detection of motor copper bar burr.
Detailed description of the invention
Fig. 1 is the defect detecting device figure provided by the utility model based on motor copper bar burr growth district;
Fig. 2 is the utility model embodiment test object motor copper bar figure.
In figure: 1- electronic control translation stage, 2-LED light source, 3-CCD industrial camera, 4- image pick-up card, 5- computer, 6-
Copper bar workpiece, 7- precision stage, 8- articles holding table, 9- position sensor, 10- hood, 11- manually control instrument.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawings and examples.
As shown in Figure 1, the defect detecting device based on motor copper bar burr growth district is by CCD industrial camera 3, image
Capture card 4, electronic control translation stage 1, precision stage 7, articles holding table 8, hood 10, manually controls instrument 11, position spy at LED light source 2
It surveys device 9 and computer 5 forms.
The CCD industrial camera 3 is rung using 10 shielding environment shadow of hood, is disposed vertically in workpiece location to be checked
Right above setting, camera lens visual field is covered in 8 center of articles holding table of precision stage 7, can be once to 26 hole slots of copper bar workpiece
It is shot.
The LED light source 2 is set to 3 lower section of CCD industrial camera, in order not to cause the plate face of copper bar workpiece 6 reflective,
Lighting method is diffused using the low angle of ring structure.
Described manually controls instrument 11 at setting copper bar workpiece position to be detected, is corrected by manual fine-tuning, to guarantee
The quality of acquired image.
In defect inspection process, copper bar workpiece 6 to be detected is placed on the articles holding table 8 of precision stage 7, by automatically controlled
Speed and track is arranged in translation stage 1, and the copper bar workpiece 6 controlled on articles holding table 8 moves to position to be detected, at this time position sensor
9, which issue pulse signal control industrial camera 3, works, the image processing module for acquiring copper bar image and being transmitted in computer 5
It analyzes it and determines, detect burr.
Claims (2)
1. a kind of defect detecting device based on motor copper bar burr growth district, which is characterized in that described based on motor copper
The defect detecting device of row's burr growth district includes CCD industrial camera (3), image pick-up card (4), LED light source (2), electricity
Control translation stage (1), precision stage (7), articles holding table (8), hood (10), manually control instrument (11), position sensor (9) and
Computer (5);The position sensor (9) is set to workpiece position to be detected, triggers CCD industry by generating pulse signal
Video camera (3) work;The LED light source (2) diffuses illumination using the low angle of ring structure, is set to CCD industry camera shooting
Below machine (3);Precision stage (7) are provided with below CCD industrial camera (3), the copper bar workpiece (6) with hole slot is placed
In the speed and the track that control articles holding table (8) on the articles holding table (8) of precision stage (7) and by electronic control translation stage (1);Image
Capture card (4) and CCD industrial camera (3) are connected by buttock line and are communicated with computer (5);The CCD industrial camera
(3) it is disposed vertically right above workpiece position to be detected, and CCD industrial camera (3) uses hood (10) shielding environment light
It influences, camera lens visual field is covered in articles holding table (8) center of precision stage (7), can be once to 2 copper bar workpiece (6) holes
Slot is shot;The collected copper bar image of image pick-up card (4) is analyzed and is determined by the computer (5), and in
The morphological feature and position coordinates of the detected burr of display, are stored in system in computer (5), complete the inspection of motor copper bar burr
It surveys.
2. a kind of defect detecting device based on motor copper bar burr growth district according to claim 1, feature exist
In described manually controls instrument (11) when copper bar workpiece (6) position to be detected is arranged, and is corrected by manual fine-tuning, to guarantee
The quality of acquired image;In defect inspection process, copper bar workpiece (6) to be detected is placed in the glove of precision stage (7)
On platform (8), speed and track are arranged by electronic control translation stage (1), the copper bar workpiece (6) in control articles holding table (8) move to
Position is detected, position sensor (9) issues pulse signal control industrial camera (3) work at this time, acquires copper bar image and passes
The image processing module transported in computer (5) analyzes it and determines, detects burr.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201920025160.XU CN209168190U (en) | 2019-01-08 | 2019-01-08 | Defect detecting device based on motor copper bar burr growth district |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201920025160.XU CN209168190U (en) | 2019-01-08 | 2019-01-08 | Defect detecting device based on motor copper bar burr growth district |
Publications (1)
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CN201920025160.XU Expired - Fee Related CN209168190U (en) | 2019-01-08 | 2019-01-08 | Defect detecting device based on motor copper bar burr growth district |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111189843A (en) * | 2020-01-10 | 2020-05-22 | 江苏森蓝智能系统有限公司 | Online detection method for embossing quality of copper bar |
-
2019
- 2019-01-08 CN CN201920025160.XU patent/CN209168190U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111189843A (en) * | 2020-01-10 | 2020-05-22 | 江苏森蓝智能系统有限公司 | Online detection method for embossing quality of copper bar |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190726 Termination date: 20200108 |