CN209155397U - High spray efficiency tower crane spray system - Google Patents

High spray efficiency tower crane spray system Download PDF

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Publication number
CN209155397U
CN209155397U CN201821222646.4U CN201821222646U CN209155397U CN 209155397 U CN209155397 U CN 209155397U CN 201821222646 U CN201821222646 U CN 201821222646U CN 209155397 U CN209155397 U CN 209155397U
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spray head
mounting portion
head mounting
spray
water pipe
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周盛光
刘远辉
施鹏
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Guangdong Huakun Construction Group Co Ltd
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Guangdong Huakun Construction Group Co Ltd
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Abstract

The utility model relates to the realm of building construction, specifically a kind of high spraying efficiency tower crane spray system, be cased with outside its lateral water pipe with water pipe coaxial to hollow cylinder spray head mounting portion, to formation water spray cushion chamber between water pipe lateral wall and hollow cylinder spray head mounting portion inner sidewall, lateral water pipe on the inside of cushion chamber is equipped with water outlet, crystal water outlet in lateral water pipe enters cushion chamber, spray head mounting portion is tightly connected with lateral water pipe through water-sealed bearing, spray head mounting portion inner sidewall is sealedly and fixedly connected with bearing outer ring, lateral water pipe lateral wall is sealedly and fixedly connected with bearing inner race, air velocity transducer and wind transducer are equipped at the top of hollow cylinder spray head mounting portion, boom is equipped with spray head mounting portion driving motor, it is connected between spray head mounting portion driving motor output shaft and spray head mounting portion through gear set, with can basis Wind direction adjustment sprinkling direction sprays the advantages that high-efficient.

Description

高喷洒效率塔吊喷淋系统High spray efficiency tower crane spray system

技术领域technical field

本实用新型涉及建筑施工领域,具体的说是一种高喷洒效率塔吊喷淋系统。The utility model relates to the field of building construction, in particular to a tower crane spraying system with high spraying efficiency.

背景技术Background technique

近年来城市雾霾日益严重,城市每天都在向自然界排放的各种空气污染物,给人类的身体、生产和生活带来危害。其中建设工地又是城市空气污染的重灾区,扬尘污染作为城市雾霾的元凶无疑成为关注的热点。根据《绿色施工导则》中对扬尘的记载,扬尘控制要求做为指令性目标,结构施工目测扬尘高度基础施工不大于1.5m,主体施工扬尘高度0.5m。在绿色施工管理中扬尘控制占较大比重,因此降尘装置则具有很重要的意义。现有的降尘装置通常是独立设置的,其在施工过程中,操作较为繁琐,且对操作人员的专业性要求较高,因此,作业效率较低;此外,现有降尘装置的使用成本也比较大。In recent years, urban smog has become more and more serious. Various air pollutants are discharged into the nature every day, which brings harm to human body, production and life. Among them, construction sites are also the hardest hit areas for urban air pollution, and dust pollution, as the culprit of urban smog, has undoubtedly become a hot spot of concern. According to the record on dust in the "Green Construction Guidelines", the dust control requirements are taken as a mandatory goal. The visual inspection of the structure construction is not more than 1.5m for the foundation construction, and the main construction dust height is 0.5m. Dust control accounts for a large proportion in green construction management, so dust suppression devices are of great significance. The existing dust suppression devices are usually set up independently. During the construction process, the operation is cumbersome, and the professional requirements of the operators are relatively high, so the operation efficiency is low; in addition, the use cost of the existing dust suppression devices is also relatively high. big.

塔吊喷淋系统是借助塔吊从高空喷水,既可以抑制工地扬尘,同时能预防火灾.“塔吊喷淋系统”对减少工地扬尘,治污减霾有比较明显的效果.而且还具有自动调节功能,还能定时喷淋等功能.塔吊喷淋系统是在塔吊安装完成后。工地环保设备塔吊喷淋控制系统,塔吊喷淋系统与其他降尘措施相比,具有全覆盖、自动化、全天候、降尘空间高等特点。塔吊喷淋解决了以往洒水车只能洒固定路线,不能全面覆盖的问题;解决了传统人工洒水、雾炮车洒水效率低且费时费力的问题;解决了常规杆式喷淋系统降尘高度、降尘范围受限的问题。中国专利专利号CN201620934661.6,专利名称一种高喷洒效率塔吊喷淋系统,公开了一种高喷洒效率塔吊喷淋系统,塔吊,包括相互连接的塔吊标准节和塔吊大臂;输水管道结构,包括相互连通的控制管、传输管以及输出管,所述控制管连通于水箱;所述传输管沿着所述塔吊标准节的高度方向设置、且连接于所述塔吊标准节;所述输出管沿着所述塔吊大臂设置、且连接于所述塔吊大臂;所述输出管和所述传输管通过万向接头连通,所述万向接头固定于所述塔吊标准节和所述塔吊大臂的交接处;以及连通于所述输出管的多个喷头。虽然该实用新型输出管的喷淋点能够跟随着塔吊大臂旋转,喷头使用少,覆盖区域广,得到持续旋转的输水管道结构,以实现塔吊稳定的喷淋旋转工作,但是,喷头不能调整,在强风作用下,有些地方由于没喷洒到需要多次喷淋,有些地方会喷洒过多水,喷洒既很容易不均匀,也会严重降低喷洒效率。The tower crane sprinkler system uses the tower crane to spray water from a high altitude, which can not only suppress the dust on the construction site, but also prevent fires. The "tower sprinkler system" has obvious effects on reducing dust on the construction site, controlling pollution and reducing haze. It also has an automatic adjustment function. , It can also regularly spray and other functions. The tower crane spray system is installed after the tower crane is completed. Compared with other dust reduction measures, the tower crane spray control system of the construction site environmental protection equipment has the characteristics of full coverage, automation, all-weather, and high dust reduction space. The tower crane spraying solves the problem that the previous sprinkler can only spray a fixed route and cannot fully cover it; it solves the problem of low efficiency and time-consuming and labor-intensive spraying of traditional manual sprinkler and fog cannon; limited scope. Chinese patent patent number CN201620934661.6, patent name A high spray efficiency tower crane spray system, discloses a high spray efficiency tower crane spray system, the tower crane, including the interconnected tower crane standard section and tower crane boom; water pipeline structure , including a control pipe, a transmission pipe and an output pipe that communicate with each other, the control pipe is connected to the water tank; the transmission pipe is arranged along the height direction of the tower crane standard section and connected to the tower crane standard section; the output pipe The pipe is arranged along the boom of the tower crane and is connected to the boom of the tower crane; the output pipe and the transmission pipe are communicated through a universal joint, and the universal joint is fixed to the standard section of the tower crane and the tower crane the junction of the boom; and a plurality of spray heads communicated with the output pipe. Although the spray point of the output pipe of the utility model can rotate with the boom of the tower crane, the spray head is used less and covers a wide area, and a continuously rotating water delivery pipeline structure is obtained, so as to realize the stable spray rotation work of the tower crane, but the spray head cannot be adjusted. , Under the action of strong wind, some places need to be sprayed multiple times because they are not sprayed enough, and some places will spray too much water. The spraying is easy to be uneven, and it will seriously reduce the spraying efficiency.

发明内容SUMMARY OF THE INVENTION

为了解决现有技术的不足,本实用新型旨在提供一种可根据风向调整喷洒方向、喷淋效率高的高喷洒效率塔吊喷淋系统。In order to solve the deficiencies of the prior art, the utility model aims to provide a high-spraying-efficiency tower crane spraying system that can adjust the spraying direction according to the wind direction and has high spraying efficiency.

为了实现上述功能,本实用新型将采用以下技术方案:In order to realize the above-mentioned functions, the utility model will adopt the following technical solutions:

一种高喷洒效率塔吊喷淋系统,包括塔吊、供水管路系统和控制系统,所述供水管路系统包括竖直供水管、横向供水管和高压水泵,所述塔吊包括竖支架和吊臂;所述竖直供水管安装在所述竖支架上,横向供水管安装在吊臂上,其特征在于横向水管外套有与水管同轴向的空心圆柱形喷头安装部,向水管外侧壁与空心圆柱形喷头安装部内侧壁之间形成喷水缓冲腔,缓冲腔内侧的横向水管上设有出水口,横向水管内的水晶出水口进入缓冲腔,喷头安装部与横向水管经防水轴承密封连接,喷头安装部内侧壁与轴承外圈密封固定连接,横向水管外侧壁与轴承内圈密封固定连接,空心圆柱形喷头安装部顶部设有风速传感器和风向传感器,吊臂上设有喷头安装部驱动电机,喷头安装部驱动电机输出轴与喷头安装部之间经齿轮组相连接,其中,所述圆柱形喷头安装部前、后两侧分别对称设有喷头,喷头安装部前侧喷头向前下方倾斜,后侧喷头向后下方倾斜,风向传感器、风速传感器高压水泵、喷头安装部驱动电机均与plc控制器相连接。A high-spraying efficiency tower crane spraying system includes a tower crane, a water supply pipeline system and a control system, the water supply pipeline system includes a vertical water supply pipe, a horizontal water supply pipe and a high-pressure water pump, and the tower crane includes a vertical support and a boom; The vertical water supply pipe is installed on the vertical support, and the horizontal water supply pipe is installed on the boom. A water spray buffer cavity is formed between the inner side walls of the installation part of the sprinkler head. The lateral water pipe inside the buffer cavity is provided with a water outlet, and the crystal water outlet in the lateral water pipe enters the buffer cavity. The inner side wall of the installation part is sealed and fixed to the outer ring of the bearing, the outer side wall of the lateral water pipe is sealed and fixed to the inner ring of the bearing, the top of the hollow cylindrical nozzle installation part is provided with a wind speed sensor and a wind direction sensor, and the boom is provided with a nozzle installation part drive motor. The output shaft of the drive motor of the nozzle mounting part and the nozzle mounting part are connected by a gear set, wherein the front and rear sides of the cylindrical nozzle mounting part are respectively provided with nozzles symmetrically, and the nozzles on the front side of the nozzle mounting part are inclined forward and downward. The rear sprinkler head is inclined backward and downward, and the wind direction sensor, the high pressure water pump of the wind speed sensor, and the drive motor of the sprinkler installation part are all connected with the PLC controller.

本实用新型设有包括高压水泵、plc控制器、风向传感器、风速传感器和喷头安装部驱动电机组成的控制单元,风速传感器和风向传感器分别经输入电路与plc控制器相连接, plc控制器分别经输出电路与横向水管旋转电机和水泵相连接,以调节喷头喷洒角度和水泵抽水速度。The utility model is provided with a control unit comprising a high-pressure water pump, a plc controller, a wind direction sensor, an wind speed sensor and a driving motor of the nozzle installation part. The output circuit is connected with the horizontal water pipe rotating motor and the water pump to adjust the spraying angle of the nozzle and the pumping speed of the water pump.

本实用新型所述控制单元还可以设有温度传感器、报警器、湿度传感器和PM2.5传感器,所述温度传感器、湿度传感器和PM2.5传感器分别经输入电路与plc控制器相连接,当温度传感器、湿度传感器或PM2.5传感器有任意一指标达到喷淋标准,则plc控制器控制报警器报警,提醒工作人员进行喷淋。The control unit of the present invention can also be provided with a temperature sensor, an alarm, a humidity sensor and a PM2.5 sensor, and the temperature sensor, humidity sensor and PM2.5 sensor are respectively connected with the plc controller through the input circuit, when the temperature If any index of the sensor, humidity sensor or PM2.5 sensor reaches the spraying standard, the plc controller will control the alarm to alarm and remind the staff to spray.

本实用新型所述喷头安装部驱动电机为双输出轴电机,电机两个输出轴两端分别经齿轮组与喷头安装部两端相连接,带动喷头安装部固定连接。The driving motor of the nozzle mounting part of the utility model is a dual output shaft motor, and both ends of the two output shafts of the motor are respectively connected with the two ends of the nozzle mounting part through a gear set, and drive the nozzle mounting part to be fixedly connected.

使用时,由于本实用新型所述空心圆柱形喷头安装部顶部设有风速传感器和风向传感器,可以在吊臂旋转时实时测量风速大小和风向,喷头安装部驱动电机根据风向调整喷头方向,高压水泵根据风速增加,既可以达到节能的目的,也可以避免喷洒不均匀。此外,本实用新型所述圆柱形喷头安装部前、后两侧分别对称设有喷头,喷头安装部前侧喷头向前下方倾斜,后侧喷头向后下方倾斜,可以增大喷淋范围,提高喷淋效果。由于采用上述结构,本实用新型具有喷淋效果好、喷淋范围大、喷洒均匀、节能等效果。When in use, since the top of the hollow cylindrical sprinkler installation part of the present invention is provided with a wind speed sensor and a wind direction sensor, the wind speed and wind direction can be measured in real time when the boom rotates. According to the increase of wind speed, it can not only achieve the purpose of energy saving, but also avoid uneven spraying. In addition, the front and rear sides of the cylindrical nozzle mounting part of the utility model are respectively provided with nozzles symmetrically. spray effect. Due to the adoption of the above structure, the utility model has the effects of good spraying effect, large spraying range, uniform spraying, energy saving and the like.

附图说明Description of drawings

图1为本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the utility model.

图2为喷头安装部的结构示意图。FIG. 2 is a schematic structural diagram of a nozzle installation part.

图3为A处的放大图。FIG. 3 is an enlarged view at A.

图4为控制单元的框图。FIG. 4 is a block diagram of a control unit.

具体实施方式Detailed ways

下面将结合附图对本实用新型作进一步的说明:The utility model will be further described below in conjunction with the accompanying drawings:

一种高喷洒效率塔吊喷淋系统,塔吊、供水管路系统和控制系统,所述塔吊包括竖支架和吊臂,供水管路系统包括竖直供水管1、横向供水管2和高压水泵3,所述竖直供水管1安装在所述竖支架4上,横向供水管2安装在吊臂5上,其特征在于横向水管2外套有与水管同轴向的空心圆柱形喷头安装部6,横向水管外侧壁与空心圆柱形喷头安装部内侧壁之间形成喷水缓冲腔,喷头安装部与横向水管经轴承密封连接,喷头安装部内侧壁与轴承外圈密封固定连接,横向水管外侧壁与轴承内圈密封固定连接,空心圆柱形喷头安装部顶部设有风速传感器7和风向传感器8,吊臂上设有喷头安装部驱动电机11,喷头安装部驱动电机输出轴与喷头安装部之间经齿轮组相连接,其中,所述圆柱形喷头安装部前、后两侧分别对称设有喷头,喷头安装部前侧喷头9向前下方倾斜,后侧喷头10向后下方倾斜,风向传感器、风速传感器、高压水泵3、喷头安装部驱动电机均与plc控制器相连接。本实用新型设有包括高压水泵3、plc控制器12、风向传感器8、风速传感器7和喷头安装部驱动电机11组成的控制单元,风速传感器和风向传感器分别经输入电路与plc控制器相连接,plc控制器分别经输出电路与横向水管旋转电机和水泵相连接,以调节喷头喷洒角度和水泵抽水速度。此外,所述控制单元还可以设有温度传感器13、报警器14、湿度传感器15和PM2.5传感器16,所述温度传感器、湿度传感器和PM2.5传感器分别经输入电路与plc控制器相连接,当温度传感器、湿度传感器或PM2.5传感器有任意一指标达到喷淋标准,则plc控制器控制报警器报警,提醒工作人员进行喷淋。此外,所述喷头安装部驱动电机可以为单输出轴电机,也可以为双输出轴电机,当为双输出轴是,电机两个输出轴两端分别经齿轮组与喷头安装部两端相连接,带动喷头安装部固定连接。A high spraying efficiency tower crane spray system, tower crane, water supply pipeline system and control system, the tower crane includes a vertical support and a boom, the water supply pipeline system includes a vertical water supply pipe 1, a horizontal water supply pipe 2 and a high-pressure water pump 3, The vertical water supply pipe 1 is installed on the vertical support 4, and the horizontal water supply pipe 2 is installed on the boom 5. A water spray buffer cavity is formed between the outer side wall of the water pipe and the inner side wall of the hollow cylindrical sprinkler installation part. The sprinkler installation part and the horizontal water pipe are sealed and connected by the bearing, the inner side wall of the sprinkler installation part and the bearing outer ring are sealed and fixedly connected, and the outer side wall of the transverse water pipe is connected with the bearing. The inner ring is sealed and fixedly connected, the top of the hollow cylindrical nozzle mounting part is provided with a wind speed sensor 7 and a wind direction sensor 8, the boom is provided with a nozzle mounting part driving motor 11, and the nozzle mounting part drives the motor output shaft and the nozzle mounting part through gears The front and rear sides of the cylindrical nozzle installation part are respectively provided with nozzles symmetrically, the front nozzle 9 of the nozzle installation part is inclined forward and downward, the rear nozzle 10 is inclined rearward and downward, the wind direction sensor, wind speed sensor , The high pressure water pump 3, the drive motor of the nozzle installation part are all connected with the plc controller. The utility model is provided with a control unit consisting of a high-pressure water pump 3, a plc controller 12, a wind direction sensor 8, a wind speed sensor 7 and a drive motor 11 of the nozzle installation part. The wind speed sensor and the wind direction sensor are respectively connected with the plc controller through the input circuit, The plc controller is respectively connected with the horizontal water pipe rotating motor and the water pump through the output circuit to adjust the spraying angle of the nozzle and the pumping speed of the water pump. In addition, the control unit may also be provided with a temperature sensor 13, an alarm 14, a humidity sensor 15 and a PM2.5 sensor 16, and the temperature sensor, humidity sensor and PM2.5 sensor are respectively connected to the plc controller via an input circuit , When any index of the temperature sensor, humidity sensor or PM2.5 sensor reaches the spraying standard, the plc controller will control the alarm to give an alarm to remind the staff to spray. In addition, the drive motor of the spray head mounting part can be a single output shaft motor or a double output shaft motor. When it is a double output shaft, both ends of the two output shafts of the motor are respectively connected with the two ends of the spray head mounting part through a gear set , to drive the nozzle mounting part to be fixedly connected.

使用时,由于本实用新型所述空心圆柱形喷头安装部顶部设有风速传感器和风向传感器,可以在吊臂旋转时实时测量风速大小和风向,喷头安装部驱动电机根据风向调整喷头方向,高压水泵根据风速增加,既可以达到节能的目的,也可以避免喷洒不均匀。此外,本实用新型所述圆柱形喷头安装部前、后两侧分别对称设有喷头,喷头安装部前侧喷头向前下方倾斜,后侧喷头向后下方倾斜,可以增大喷淋范围,提高喷淋效果。由于采用上述结构,本实用新型具有喷淋效果好、喷淋范围大、喷洒均匀、节能等效果。When in use, since the top of the hollow cylindrical sprinkler installation part of the present invention is provided with a wind speed sensor and a wind direction sensor, the wind speed and wind direction can be measured in real time when the boom rotates. According to the increase of wind speed, it can not only achieve the purpose of energy saving, but also avoid uneven spraying. In addition, the front and rear sides of the cylindrical nozzle mounting part of the utility model are respectively provided with nozzles symmetrically. spray effect. Due to the adoption of the above structure, the utility model has the effects of good spraying effect, large spraying range, uniform spraying, energy saving and the like.

Claims (4)

1. a kind of high spraying efficiency tower crane spray system, including tower crane, water supply pipline system and control system, the tower crane include Perpendicular support and boom, water supply pipline system include vertical water supplying pipe, lateral water supplying pipe and high-pressure hydraulic pump, the vertical water supplying pipe peace In the perpendicular support, lateral water supplying pipe is mounted on boom, it is characterised in that be cased with outside lateral water pipe with water pipe coaxial to Hollow cylinder spray head mounting portion, it is slow that water spray is formed between Xiang Shuiguan lateral wall and hollow cylinder spray head mounting portion inner sidewall Chamber is rushed, the lateral water pipe on the inside of cushion chamber is equipped with water outlet, and spray head mounting portion is tightly connected with lateral water pipe through water-sealed bearing, Spray head mounting portion inner sidewall is sealedly and fixedly connected with bearing outer ring, and lateral water pipe lateral wall is sealedly and fixedly connected with bearing inner race, Air velocity transducer and wind transducer are equipped at the top of hollow cylinder spray head mounting portion, boom is equipped with spray head mounting portion driving electricity Machine is connected between spray head mounting portion driving motor output shaft and spray head mounting portion through gear set, wherein the cylinder spray head Mounting portion front and rear sides is respectively symmetrically equipped with spray head, spray head forward downward inclination on front side of spray head mounting portion, rear side spray head backward under Side's inclination, wind transducer, air velocity transducer high-pressure hydraulic pump, spray head mounting portion driving motor are connected with plc controller.
2. a kind of high spraying efficiency tower crane spray system according to claim 1, it is characterised in that being equipped with includes high pressure water The control unit of pump, plc controller, wind transducer, air velocity transducer and spray head mounting portion driving motor composition, wind speed sensing Device and wind transducer are connected through input circuit with plc controller respectively, and plc controller is respectively through output circuit and lateral water Pipe rotating electric machine is connected with water pump.
3. a kind of high spraying efficiency tower crane spray system according to claim 2, it is characterised in that control unit can be with Equipped with temperature sensor, alarm, humidity sensor and PM2.5 sensor, the temperature sensor, humidity sensor and PM2.5 sensor is connected through input circuit with plc controller respectively.
4. a kind of high spraying efficiency tower crane spray system according to claim 1, it is characterised in that the driving of spray head mounting portion Motor is Dual-output shaft motor, and two output shaft both ends of motor are connected through gear set with spray head mounting portion both ends respectively, is driven Spray head mounting portion is fixedly connected.
CN201821222646.4U 2018-07-31 2018-07-31 High spray efficiency tower crane spray system Expired - Fee Related CN209155397U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112697196A (en) * 2020-11-23 2021-04-23 商伟光 Monitoring device for building engineering environment
CN115845529A (en) * 2022-11-29 2023-03-28 大连理工大学 Spraying inspection robot based on multipurpose wharf
CN120054798A (en) * 2025-04-28 2025-05-30 山西君鼎诚和环保科技有限公司 Railway dust suppression spraying rocker arm device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112697196A (en) * 2020-11-23 2021-04-23 商伟光 Monitoring device for building engineering environment
CN115845529A (en) * 2022-11-29 2023-03-28 大连理工大学 Spraying inspection robot based on multipurpose wharf
CN115845529B (en) * 2022-11-29 2024-04-19 大连理工大学 A spray inspection robot based on a multi-purpose dock
CN120054798A (en) * 2025-04-28 2025-05-30 山西君鼎诚和环保科技有限公司 Railway dust suppression spraying rocker arm device
CN120054798B (en) * 2025-04-28 2025-08-19 山西君鼎诚和环保科技有限公司 Railway dust suppression spraying rocker arm device

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