CN209147928U - Machine vision detection device for automobile parts - Google Patents
Machine vision detection device for automobile parts Download PDFInfo
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- CN209147928U CN209147928U CN201920101571.2U CN201920101571U CN209147928U CN 209147928 U CN209147928 U CN 209147928U CN 201920101571 U CN201920101571 U CN 201920101571U CN 209147928 U CN209147928 U CN 209147928U
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Abstract
本实用新型公开了一种汽车零部件机器视觉检测装置,包括工作平台、支撑架、上箱体、工作指示灯、扬声器,所述工作平台上方设置有所述支撑架,所述支撑架上设置有所述上箱体,所述上箱体上方安装有所述工作指示灯,所述上箱体内部设有所述扬声器,所述扬声器侧面固定有控制箱体,所述控制箱体内部设置有控制芯片,所述控制芯片侧面固定有存储芯片,所述控制箱体下方设有图像处理芯片,所述上箱体下方设置有固定座。本实用新型能够快速对汽车零部件进行视觉检测,操作方便,提高了检测效率,降低了人为误差,并且在检测过程中设备不会对零部件造成损伤,使得零部件可以在无损的条件下进行检测。
The utility model discloses a machine vision inspection device for automobile parts, including a working platform, a support frame, an upper box, a working indicator light, and a speaker. The support frame is arranged above the working platform, the upper box is arranged on the support frame, the working indicator light is installed above the upper box, the speaker is arranged inside the upper box, a control box is fixed on the side of the speaker, a control chip is arranged inside the control box, a storage chip is fixed on the side of the control chip, an image processing chip is arranged below the control box, and a fixing seat is arranged below the upper box. The utility model can quickly perform visual inspection on automobile parts, is easy to operate, improves inspection efficiency, reduces human errors, and the equipment will not cause damage to parts during the inspection process, so that parts can be inspected under non-destructive conditions.
Description
技术领域technical field
本实用新型属于汽车零部件加工领域,具体是涉及一种汽车零部件机器视觉检测装置。The utility model belongs to the field of auto parts processing, in particular to a machine vision detection device for auto parts.
背景技术Background technique
随着汽车加工的速度越来越快,往往涉及到各种各样的设备检验、尺寸测量和零件识别等,如汽车零配件尺寸检测和自动装配的完整性检查、电子装配元件缺陷检测和二维码识别等。With the increasing speed of automobile processing, it often involves a variety of equipment inspection, dimensional measurement and parts identification, such as auto parts dimensional inspection and automatic assembly integrity inspection, electronic assembly component defect detection and two QR code recognition, etc.
一些重要的安装尺寸和配合需要检测其是否符合标准,在检测的过程中,一般是通过检具进行检测的,需要人工依靠传统的检具进行检测,检测速度较慢,并且容易造成零部件的磕碰伤,在检测中,由于每个检测人员使用检具时候的力度不同,也会造成同一零件,同一尺寸上检测尺寸的不同,检测的时候误差较大。Some important installation dimensions and coordination need to be tested to see if they meet the standards. In the process of testing, they are generally tested by inspection tools, which require manual inspection by traditional inspection tools. The detection speed is slow, and it is easy to cause parts and components. Bump injury, in the inspection, due to the different strength of each inspector when using the inspection tool, it will also cause the same part to be inspected differently on the same size, and the error during inspection will be large.
实用新型内容Utility model content
本实用新型的目的就在于为了解决上述问题而提供一种汽车零部件机器视觉检测装置。The purpose of the present utility model is to provide a machine vision detection device for auto parts in order to solve the above problems.
为实现上述技术目的,本实用新型的技术方案是这样实现的:For realizing the above-mentioned technical purpose, the technical scheme of the present utility model is realized like this:
一种汽车零部件机器视觉检测装置,包括工作平台、支撑架、上箱体、工作指示灯、扬声器,所述工作平台上方设置有所述支撑架,所述支撑架上设置有所述上箱体,所述上箱体上方安装有所述工作指示灯,所述上箱体内部设有所述扬声器,所述扬声器侧面固定有控制箱体,所述控制箱体内部设置有控制芯片,所述控制芯片的型号为S3C2440,所述控制芯片侧面固定有存储芯片,所述存储芯片的型号为24C02,所述控制箱体下方设有图像处理芯片,所述图像处理芯片的型号为STM32F407ZET6,所述上箱体下方设置有固定座,所述固定座下方安装有摄像头,所述固定座上设置有照明灯,所述工作平台下方设置有下箱体,所述下箱体内部固定有隔板,所述隔板与所述下箱体通过卡槽连接,能够将所述隔板与所述下箱体更加快速进行安装和固定,使用更加方便和灵活,所述下箱体侧面设置有支架,所述支架上方设置有第一滑道,所述支架与所述第一滑道通过螺栓进行固定,通过螺栓将所述支架与所述第一滑道牢牢固定在一起,使其在工作过程中保持稳定的状态,所述第一滑道内部安装有第一电动滑块,所述第一电动滑块上方设置有第二滑道,所述第二滑道内部设置有第二电动滑块,所述第二电动滑块上方设置有支撑板,所述支撑板上方设置有固定台,所述固定台与所述支撑板通过螺钉进行固定,通过螺钉使得所述固定台与所述支撑板牢牢进行固定和连接,增加了设备使用的稳定性,所述支撑架前部设置有控制面板,所述控制面板与所述支撑架通过螺钉进行固定,通过螺钉使得所述控制面板与所述支撑架牢牢进行固定和连接,增加了设备使用的稳定性,所述控制面板上设有显示屏,所述显示屏侧面设置有按键,所述按键下方设置有电源控制按钮,所述工作指示灯、所述第一电动滑块、所述第二电动滑块、所述扬声器、所述显示屏、所述图像处理芯片、所述按键、所述电源控制按钮、所述摄像头和所述照明灯与所述控制芯片电连接,所述摄像头和所述存储芯片与所述图像处理芯片电连接。A machine vision inspection device for auto parts, comprising a working platform, a support frame, an upper box, a working indicator light and a speaker, the support frame is arranged above the working platform, and the upper box is arranged on the support frame The upper box is equipped with the working indicator light, the speaker is arranged inside the upper box, a control box is fixed on the side of the speaker, and a control chip is arranged inside the control box. The model of the control chip is S3C2440, a memory chip is fixed on the side of the control chip, the model of the memory chip is 24C02, and an image processing chip is arranged under the control box, and the model of the image processing chip is STM32F407ZET6, so A fixing seat is arranged under the upper box body, a camera is installed under the fixing seat, a lighting lamp is arranged on the fixing seat, a lower box body is arranged under the working platform, and a partition plate is fixed inside the lower box body , the partition plate is connected with the lower box body through the card slot, which can be installed and fixed more quickly with the lower box body, and the use is more convenient and flexible. The side of the lower box body is provided with a bracket , a first slideway is arranged above the bracket, the bracket and the first slideway are fixed by bolts, and the bracket and the first slideway are firmly fixed together by bolts to make it work A stable state is maintained during the process, a first electric slider is installed inside the first slideway, a second slideway is arranged above the first electric slider, and a second electric slideway is arranged inside the second slideway. A support plate is arranged above the second electric slider, a fixing table is arranged above the support plate, the fixing table and the supporting plate are fixed by screws, and the fixing table and the supporting plate are fixed by screws. The board is firmly fixed and connected, which increases the stability of the equipment. The front part of the support frame is provided with a control panel, the control panel and the support frame are fixed by screws, and the control panel is The support frame is firmly fixed and connected, which increases the stability of the equipment. The control panel is provided with a display screen, a button is arranged on the side of the display screen, and a power control button is arranged below the button. indicator light, the first electric slider, the second electric slider, the speaker, the display screen, the image processing chip, the key, the power control button, the camera and the The lighting lamp is electrically connected to the control chip, and the camera and the storage chip are electrically connected to the image processing chip.
作为本实用新型的一种优选技术方案,所述工作指示灯与所述上箱体通过螺钉进行固定,所述上箱体的形状为长方体。As a preferred technical solution of the present invention, the working indicator light and the upper box are fixed by screws, and the shape of the upper box is a rectangular parallelepiped.
作为本实用新型的一种优选技术方案,所述固定座与所述上箱体通过螺栓进行固定,所述照明灯与所述固定座粘接。As a preferred technical solution of the present invention, the fixing seat and the upper box are fixed by bolts, and the lighting lamp is bonded to the fixing seat.
作为本实用新型的一种优选技术方案,所述摄像头与所述固定座通过螺钉进行固定。As a preferred technical solution of the present invention, the camera and the fixing seat are fixed by screws.
作为本实用新型的一种优选技术方案,所述下箱体的形状为长方体,所述工作平台与所述下箱体通过螺栓进行固定。As a preferred technical solution of the present invention, the shape of the lower box body is a rectangular parallelepiped, and the working platform and the lower box body are fixed by bolts.
作为本实用新型的一种优选技术方案,所述下箱体的材质为Q235。As a preferred technical solution of the present invention, the material of the lower box body is Q235.
作为本实用新型的一种优选技术方案,所述第一电动滑块与所述第一滑道滑动连接。As a preferred technical solution of the present invention, the first electric sliding block is slidably connected to the first slideway.
本申请提供的技术方案包括以下有益技术效果:The technical solutions provided by this application include the following beneficial technical effects:
本实用新型能够快速对汽车零部件进行视觉检测,操作方便,提高了检测效率,降低了人为误差,并且在检测过程中设备不会对零部件造成损伤,使得零部件可以在无损的条件下进行检测。The utility model can quickly perform visual inspection on auto parts, is convenient to operate, improves inspection efficiency, reduces human error, and the equipment will not cause damage to the parts during the inspection process, so that the parts can be inspected under non-destructive conditions. detection.
附图说明Description of drawings
附图是用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与下面的具体实施方式一起用于解释本实用新型,但并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification, and together with the following specific embodiments, are used to explain the present utility model, but do not constitute a limitation to the present utility model. In the attached image:
图1是本实用新型所述一种汽车零部件机器视觉检测装置的内部结构示意图;1 is a schematic diagram of the internal structure of a machine vision inspection device for auto parts according to the present invention;
图2是本实用新型所述一种汽车零部件机器视觉检测装置的结构示意图;2 is a schematic structural diagram of a machine vision inspection device for auto parts according to the present invention;
图3是本实用新型所述一种汽车零部件机器视觉检测装置中上箱体的内部结构示意图;3 is a schematic diagram of the internal structure of an upper box in a machine vision inspection device for auto parts according to the present invention;
图4是本实用新型所述一种汽车零部件机器视觉检测装置中固定座的仰视图;Fig. 4 is a bottom view of a fixed seat in a machine vision inspection device for auto parts according to the present invention;
图5是本实用新型所述一种汽车零部件机器视觉检测装置的电路结构流程框图。5 is a block diagram of the circuit structure of a machine vision inspection device for auto parts according to the present invention.
其中:1、上箱体;2、工作指示灯;3、支撑架;4、工作平台;5、下箱体;6、隔板;7、支架;8、第一滑道;9、第一电动滑块;10、第二滑道;11、第二电动滑块;12、支撑板;13、固定台;14、扬声器;15、控制箱体;16、控制芯片;17、存储芯片;18、图像处理芯片;19、控制面板;20、显示屏;21、按键;22、电源控制按钮;23、摄像头;24、照明灯;25、固定座。Among them: 1. Upper box; 2. Working indicator light; 3. Support frame; 4. Working platform; 5. Lower box; 6. Partition; 7. Support; 8. First slide; 9. First Electric slider; 10. Second slide; 11. Second electric slider; 12. Support plate; 13. Fixed table; 14. Speaker; 15. Control box; 16. Control chip; 17. Memory chip; 18 , image processing chip; 19, control panel; 20, display screen; 21, key; 22, power control button; 23, camera; 24, lighting; 25, fixed seat.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-图5,本实用新型提供一种技术方案:一种汽车零部件机器视觉检测装置,包括工作平台4、支撑架3、上箱体1、工作指示灯2、扬声器14,工作平台4上方设置有支撑架3,支撑架3上设置有上箱体1,上箱体1上方安装有工作指示灯2,上箱体1内部设有扬声器14,扬声器14用以发出提示音,扬声器14侧面固定有控制箱体15,控制箱体15用以保护内部零部件,控制箱体15内部设置有控制芯片16,控制芯片16的型号为S3C2440,用以控制设备工作,控制芯片16侧面固定有存储芯片17,存储芯片17的型号为24C02,用以存储数据信息,控制箱体15下方设有图像处理芯片18,图像处理芯片18的型号为STM32F407ZET6,用以对摄像头23采集的图片进行处理,上箱体1下方设置有固定座25,固定座25下方安装有摄像头23,固定座25上设置有照明灯24,照明灯24用以照明,工作平台4下方设置有下箱体5,下箱体5内部固定有隔板6,隔板6用以放置物品,隔板6与下箱体5通过卡槽连接,能够将隔板6与下箱体5更加快速进行安装和固定,使用更加方便和灵活,下箱体5侧面设置有支架7,支架7用以支撑第一滑道8,支架7上方设置有第一滑道8,第一滑道8用以固定第一电动滑块9,支架7与第一滑道8通过螺栓进行固定,通过螺栓将支架7与第一滑道8牢牢固定在一起,使其在工作过程中保持稳定的状态,第一滑道8内部安装有第一电动滑块9,第一电动滑块9上方设置有第二滑道10,第二滑道10用以固定第二电动滑块11,第二滑道10内部设置有第二电动滑块11,第二电动滑块11上方设置有支撑板12,支撑板12用以对固定台13进行固定,支撑板12上方设置有固定台13,固定台13用以方便对需要进行检测的汽车零部件进行固定,固定台13与支撑板12通过螺钉进行固定,通过螺钉使得固定台13与支撑板12牢牢进行固定和连接,增加了设备使用的稳定性,支撑架3前部设置有控制面板19,控制面板19与支撑架3通过螺钉进行固定,通过螺钉使得控制面板19与支撑架3牢牢进行固定和连接,增加了设备使用的稳定性,控制面板19上设有显示屏20,显示屏20用以显示工作参数,显示屏20侧面设置有按键21,按键21用以进行功能选择,按键21下方设置有电源控制按钮22,工作指示灯2、第一电动滑块9、第二电动滑块11、扬声器14、显示屏20、图像处理芯片18、按键21、电源控制按钮22、摄像头23和照明灯24与控制芯片16电连接,摄像头23和存储芯片17与图像处理芯片18电连接。Please refer to FIG. 1-FIG. 5, the present utility model provides a technical solution: a machine vision inspection device for auto parts, including a working platform 4, a support frame 3, an upper box 1, a working indicator light 2, a speaker 14, and a working platform. A support frame 3 is arranged above the platform 4, an upper box body 1 is arranged on the support frame 3, a working indicator light 2 is installed above the upper box body 1, and a speaker 14 is arranged inside the upper box body 1, and the speaker 14 is used to emit a prompt sound, A control box 15 is fixed on the side of the speaker 14. The control box 15 is used to protect the internal components. The control box 15 is provided with a control chip 16. The model of the control chip 16 is S3C2440, which is used to control the operation of the equipment. The side of the control chip 16 A memory chip 17 is fixed, and the model of the memory chip 17 is 24C02, which is used to store data information. An image processing chip 18 is arranged under the control box 15. Processing, a fixing seat 25 is arranged under the upper box body 1, a camera 23 is installed under the fixing seat 25, a lighting lamp 24 is arranged on the fixing seat 25, the lighting lamp 24 is used for lighting, and a lower box body 5 is arranged under the working platform 4, A partition 6 is fixed inside the lower box 5, and the partition 6 is used to place items. The partition 6 and the lower box 5 are connected by a slot, which can be installed and fixed more quickly with the partition 6 and the lower box 5. More convenient and flexible, the side of the lower box body 5 is provided with a bracket 7, the bracket 7 is used to support the first slide 8, the top of the bracket 7 is provided with a first slide 8, and the first slide 8 is used to fix the first electric slider. 9. The bracket 7 and the first slide 8 are fixed by bolts, and the bracket 7 and the first slide 8 are firmly fixed together by bolts, so that they can maintain a stable state during the working process, and the first slide 8 is installed inside There is a first electric slider 9, a second slide 10 is arranged above the first electric slide 9, the second slide 10 is used to fix the second electric slide 11, and a second electric slide is arranged inside the second slide 10. Block 11, a support plate 12 is arranged above the second electric slider 11, the support plate 12 is used to fix the fixing table 13, and a fixing table 13 is arranged above the support plate 12, and the fixing table 13 is used to facilitate the detection of the vehicle. The parts are fixed, the fixing table 13 and the support plate 12 are fixed by screws, and the fixing table 13 and the support plate 12 are firmly fixed and connected by the screws, which increases the stability of the equipment in use. The front part of the support frame 3 is provided with a control The panel 19, the control panel 19 and the support frame 3 are fixed by screws, and the control panel 19 and the support frame 3 are firmly fixed and connected by the screws, which increases the stability of the use of the equipment. The control panel 19 is provided with a display screen 20, The display screen 20 is used to display the working parameters, a button 21 is arranged on the side of the display screen 20, and the button 21 is used for function selection. Electric slider 11, speaker 14, display screen 20, image processing chip 18, button 21, power control button The button 22 , the camera 23 and the lighting lamp 24 are electrically connected to the control chip 16 , and the camera 23 and the memory chip 17 are electrically connected to the image processing chip 18 .
工作原理:将需要进行检测的汽车零部件置于固定台13内,通过按键21进行工作参数的设定,控制芯片16控制设备进行工作,第一电动滑块9带动第二滑道10移动至摄像头23的下方,通过第二电动滑块11带动固定台13进行移动,使得零件可以进行移动,从而可以通过摄像头23对零部件的不同位置进行拍照处理,在摄像头23的工作中,照明灯24进行照明工作,摄像头23拍摄的画面信息发送至图像处理芯片18,经过图像处理芯片18对存储芯片17内的零部件产品图与实际拍摄图进行分析和对比后,将处理结果发送至控制芯片16,并最终通过显示屏20显示结果信息。Working principle: place the auto parts to be tested in the fixed table 13, set the working parameters through the button 21, the control chip 16 controls the equipment to work, the first electric slider 9 drives the second slide 10 to move to Below the camera 23, the second electric slider 11 drives the fixed table 13 to move, so that the parts can move, so that the camera 23 can take pictures of different positions of the parts. During the operation of the camera 23, the lighting 24 The lighting work is performed, and the picture information captured by the camera 23 is sent to the image processing chip 18. After the image processing chip 18 analyzes and compares the parts product map in the memory chip 17 with the actual shot map, the processing result is sent to the control chip 16. , and finally display the result information through the display screen 20 .
在本实用新型中,工作指示灯2与上箱体1通过螺钉进行固定,通过螺钉使得工作指示灯2与上箱体1牢牢进行固定和连接,增加了设备使用的稳定性;上箱体1的形状为长方体,能够更加方便对内部的零部件进行固定和安装。In the present utility model, the working indicator light 2 and the upper box body 1 are fixed by screws, and the working indicator light 2 and the upper box body 1 are firmly fixed and connected by screws, which increases the stability of the equipment in use; the upper box body The shape of 1 is a rectangular parallelepiped, which can more easily fix and install the internal components.
在本实用新型中,固定座25与上箱体1通过螺栓进行固定,通过螺栓将固定座25与上箱体1牢牢固定在一起,使其在工作过程中保持稳定的状态;照明灯24与固定座25粘接,使照明灯24与固定座25能够紧密固定。In the present invention, the fixing seat 25 and the upper box body 1 are fixed by bolts, and the fixing seat 25 and the upper box body 1 are firmly fixed together by the bolts, so as to maintain a stable state during the working process; the lighting lamp 24 It is bonded with the fixing seat 25 so that the lighting lamp 24 and the fixing seat 25 can be tightly fixed.
在本实用新型中,摄像头23与固定座25通过螺钉进行固定,通过螺钉使得摄像头23与固定座25牢牢进行固定和连接,增加了设备使用的稳定性。In the present invention, the camera 23 and the fixing seat 25 are fixed by screws, and the camera 23 and the fixing seat 25 are firmly fixed and connected by the screws, which increases the stability of the equipment in use.
在本实用新型中,下箱体5的形状为长方体,下箱体5具有更加稳定的支撑作用,并且使得下箱体5的内部可以对一些使用工具进行存放,提高了下箱体5使用的便捷性,工作平台4与下箱体5通过螺栓进行固定,通过螺栓将工作平台4与下箱体5牢牢固定在一起,使其在工作过程中保持稳定的状态。In the present invention, the shape of the lower box body 5 is a rectangular parallelepiped, the lower box body 5 has a more stable supporting function, and the interior of the lower box body 5 can store some tools, which improves the use of the lower box body 5. Convenience, the working platform 4 and the lower box body 5 are fixed by bolts, and the working platform 4 and the lower box body 5 are firmly fixed together by bolts, so as to maintain a stable state during the working process.
在本实用新型中,下箱体5的材质为Q235,使得下箱体5不易损坏,使用寿命长。In the present invention, the material of the lower box body 5 is Q235, so that the lower box body 5 is not easily damaged and has a long service life.
在本实用新型中,第一电动滑块9与第一滑道8滑动连接,使第一电动滑块9与第一滑道8之间能够产生相对运动,同时通过第一滑道8对第一电动滑块9的滑动方向进行限定。In the present invention, the first electric sliding block 9 is slidably connected with the first sliding path 8, so that relative movement can be generated between the first electric sliding block 9 and the first sliding path 8, and at the same time, the The sliding direction of an electric slider 9 is limited.
以上,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Equivalent replacement or modification of the technical solution and its utility model concept shall be included within the protection scope of the present utility model.
Claims (7)
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| CN112446513A (en) * | 2020-12-15 | 2021-03-05 | 恒大恒驰新能源汽车研究院(上海)有限公司 | Vehicle part detection method and device and computer readable storage medium |
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