CN209144203U - A kind of coal machine toothholder quenching fixture - Google Patents
A kind of coal machine toothholder quenching fixture Download PDFInfo
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- CN209144203U CN209144203U CN201821608117.8U CN201821608117U CN209144203U CN 209144203 U CN209144203 U CN 209144203U CN 201821608117 U CN201821608117 U CN 201821608117U CN 209144203 U CN209144203 U CN 209144203U
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- shaped wheel
- clamping body
- clamp body
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- guide rail
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Abstract
Description
技术领域technical field
本实用新型涉淬火夹具领域,特别涉及一种煤机齿座淬火夹具。The utility model relates to the field of quenching fixtures, in particular to a quenching fixture for a tooth seat of a coal machine.
背景技术Background technique
夹具种类按使用特点可分为:万能通用夹具,如机用虎钳、卡盘、吸盘、分度头和回转工作台等,有很大的通用性,能较好地适应加工工序和加工对象的变换,其结构已定型,尺寸、规格已系列化,其中大多数已成为机床的一种标准附件,专用性夹具,为某种产品零件在某道工序上的装夹需要而专门设计制造,服务对象专一,针对性很强,一般由产品制造厂自行设计,不能很好的和其他夹具连用,常用的有车床夹具、铣床夹具、钻模(引导刀具在工件上钻孔或铰孔用的机床夹具)、镗模(引导镗刀杆在工件上镗孔用的机床夹具)和随行夹具(用于组合机床自动线上的移动式夹具),可调夹具,可以更换或调整元件的专用夹具组合夹具,由不同形状、规格和用途的标准化元件组成的夹具,适用于新产品试制和产品经常更换的单件、小批生产以及临时任务,除虎钳、卡盘、分度头和回转工作台之类,还有一个更普遍的叫刀柄,在车床上用来加工工件内、外回转面及端面的夹具称为车床夹具,车床夹具多数安装在主轴上,少数安装在床鞍或床身上一般说来,刀具夹具这个词同时出现时,但是呢,大多这个夹具指的就是刀柄,但相对于淬火用的夹具来说,以上夹具存在很多缺点,比如夹具易被高温融化和被淬火液污染等,针对以上缺点,我们设计了此款煤机齿座淬火夹具。The types of fixtures can be divided into: universal universal fixtures, such as machine vices, chucks, suction cups, indexing heads and rotary tables, etc., which have great versatility and can better adapt to processing procedures and processing objects. Its structure has been finalized, and its dimensions and specifications have been serialized. Most of them have become a standard accessory of machine tools. Special fixtures are specially designed and manufactured for the clamping needs of certain product parts in a certain process. The service object is specific and highly targeted. It is generally designed by the product manufacturer and cannot be used in conjunction with other fixtures. Commonly used are lathe fixtures, milling machine fixtures, drilling dies (used to guide the tool to drill or ream holes on the workpiece). machine tool fixture), boring die (machine tool fixture for guiding the boring bar to boring on the workpiece) and accompanying fixture (for mobile fixtures on the automatic line of combined machine tools), adjustable fixtures, special fixtures that can replace or adjust components Combination fixtures, fixtures composed of standardized components of different shapes, sizes and uses, suitable for single-piece, small batch production and temporary tasks for trial production of new products and frequent product replacement, except for vices, chucks, indexing heads and rotary work Tables and the like, and a more common tool holder. The fixtures used on lathes to process the inner and outer rotating surfaces and end faces of the workpiece are called lathe fixtures. Most lathe fixtures are installed on the spindle, and a few are installed on the saddle or bed. Generally speaking, when the word tool fixture appears at the same time, but most of the fixtures refer to the tool handle, but compared with the quenching fixtures, the above fixtures have many shortcomings, such as the fixtures are easily melted and quenched by high temperature. In view of the above shortcomings, we designed this coal machine tooth seat quenching fixture.
实用新型内容Utility model content
本实用新型的主要目的在于提供一种煤机齿座淬火夹具,可以有效解决背景技术中的问题。The main purpose of the utility model is to provide a coal machine tooth seat quenching fixture, which can effectively solve the problems in the background technology.
为实现上述目的,本实用新型采取的技术方案为:To achieve the above purpose, the technical scheme adopted by the present utility model is:
一种煤机齿座淬火夹具,包括V型轮、V型轮导轨、升降摇柄、提升挂环、夹具体、淬火器、V型轮支架、夹具体底座、夹具体定位块、压紧螺栓、电热丝、压板、零件定位块和零件体,所述V型轮导轨上固定安装有三角形导向轨,所述V型轮导轨顶部与V型轮滚动连接,所述 V型轮固定安装在V型轮支架上,所述V型轮支架固定安装在夹具体底座的底部,所述夹具体底座一侧固定安装有升降摇柄,所述夹具体底座的顶部固定安装有夹具体定位块,夹具体定位块与夹具体卡槽连接,所述夹具体的四周开设有矩形开口,所述夹具体的一侧固定安装有提升挂环,所述夹具体的顶部固定安装有零件定位块,所述夹具体的侧板上开设有螺纹孔,所述夹具体侧板上的螺纹孔与压紧螺栓螺纹连接,所述压紧螺栓与压板活动连接,所述电热丝与淬火器固定连接,所述V型轮导轨的中心开设有矩形凹槽。A coal machine tooth seat quenching fixture, comprising a V-shaped wheel, a V-shaped wheel guide rail, a lifting rocker, a lifting hanging ring, a clamping body, a quencher, a V-shaped wheel bracket, a clamping body base, a clamping body positioning block, and a pressing bolt , heating wire, pressure plate, part positioning block and part body, a triangular guide rail is fixedly installed on the V-shaped wheel guide rail, the top of the V-shaped wheel guide rail is rollingly connected with the V-shaped wheel, and the V-shaped wheel is fixedly installed on the V-shaped wheel. On the type wheel bracket, the V-shaped wheel bracket is fixedly installed at the bottom of the base of the clamp body, a lifting rocker is fixedly installed on one side of the base of the clamp body, and a positioning block of the clamp body is fixedly installed on the top of the base of the clamp body. The specific positioning block is connected with the clamping groove of the clip body, a rectangular opening is formed around the clip body, a lifting hanging ring is fixedly installed on one side of the clip body, and a part positioning block is fixedly installed on the top of the clip body. The side plate of the clamp body is provided with threaded holes, the threaded holes on the side plate of the clamp body are threadedly connected with the pressing bolt, the pressing bolt is movably connected with the pressing plate, the electric heating wire is fixedly connected with the quencher, the There is a rectangular groove in the center of the V-shaped wheel guide.
优选的,所述淬火器与地面螺纹连接,所述V型轮的另一侧连接有刹车装置,所述V型轮导轨的前端安装有刹车开关。Preferably, the quencher is threadedly connected to the ground, a brake device is connected to the other side of the V-shaped wheel, and a brake switch is installed at the front end of the V-shaped wheel guide rail.
优选的,所述升降摇柄的内部安装有滚动轴承且滚动轴承与升降摇柄螺纹连接。Preferably, a rolling bearing is installed inside the lifting rocker, and the rolling bearing is threadedly connected to the lifting rocker.
优选的,所述夹具体与夹具体定位块间隙配合,夹具体的侧板上固定连接一个肋板。Preferably, the clamp body is in clearance fit with the clamp body positioning block, and a rib is fixedly connected to the side plate of the clamp body.
优选的,所述V型轮导轨固定安装在地面上。Preferably, the V-shaped wheel guide rail is fixedly installed on the ground.
与现有技术相比,本实用新型具有如下有益效果:利用特殊的材料制成的夹具体具有耐热防止被淬火液污染腐蚀等优点,特殊夹具体结构设计使其在淬火时方便人工的拆卸和上料操作,避免了当前夹具体的弊端,也节省劳动力。Compared with the prior art, the utility model has the following beneficial effects: the clamp body made of special material has the advantages of heat resistance and prevention of being polluted and corroded by the quenching liquid, and the structure design of the special clamp body makes it convenient for manual disassembly during quenching. and feeding operation, avoiding the disadvantages of the current clamp body and saving labor.
附图说明Description of drawings
图1为本实用新型一种煤机齿座淬火夹具的结构示意图;Fig. 1 is the structural representation of a kind of coal machine tooth seat quenching fixture of the present utility model;
图2为本实用新型夹具体正视图的结构示意图;Fig. 2 is the structural representation of the front view of the utility model clip body;
图3为本实用新型俯视图的结构示意图。FIG. 3 is a schematic structural diagram of a top view of the utility model.
图中:1、V型轮;2、V型轮导轨;3、升降摇柄;4、提升挂环;5、夹具体;6、淬火器;7、V型轮支架;8、夹具体底座;9、夹具体定位块;10、压紧螺栓;11、电热丝;12、压板;13、零件定位块;14、零件体。In the picture: 1. V-shaped wheel; 2. V-shaped wheel guide rail; 3. Lifting crank handle; 4. Lifting hanging ring; 5. Clamp body; 6. Quencher; 7. V-shaped wheel bracket; 8. Clamp body base ; 9. The positioning block of the clamp body; 10. The pressing bolt; 11. The heating wire; 12. The pressure plate; 13. The positioning block of the part;
具体实施方式Detailed ways
为使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本实用新型。In order to make the technical means, creation features, achievement goals and effects of the present invention easy to understand and understand, the present invention will be further described below with reference to the specific embodiments.
如图1-3所示,一种煤机齿座淬火夹具,包括V型轮1、V型轮导轨2、升降摇柄3、提升挂环4、夹具体5、淬火器6、V型轮支架7、夹具体底座8、夹具体定位块9、压紧螺栓10、电热丝11、压板12、零件定位块13和零件体14,V型轮导轨2上固定安装有三角形导向轨,V型轮导轨2顶部与V型轮1滚动连接,V型轮1固定安装在V型轮支架7 上,V型轮支架7固定安装在夹具体底座8的底部,夹具体底座8一侧固定安装有升降摇柄3,夹具体底座8的顶部固定安装有夹具体定位块9,夹具体定位块9与夹具体5卡槽连接,夹具体5的四周开设有矩形开口,夹具体5的一侧固定安装有提升挂环4,夹具体5的顶部固定安装有零件定位块13,夹具体5的侧板上开设有螺纹孔,夹具体5侧板上的螺纹孔与压紧螺栓10螺纹连接,压紧螺栓10与压板12活动连接,电热丝11与淬火器6固定连接,V型轮导轨2的中心开设有矩形凹槽。As shown in Figure 1-3, a coal machine tooth seat quenching fixture includes V-shaped wheel 1, V-shaped wheel guide 2, lifting crank 3, lifting hanging ring 4, clamping body 5, quencher 6, V-shaped wheel Bracket 7, clamp body base 8, clamp body positioning block 9, pressing bolt 10, heating wire 11, pressure plate 12, part positioning block 13 and part body 14, the V-shaped wheel guide 2 is fixedly installed with a triangular guide rail, V-shaped The top of the wheel guide 2 is connected with the V-shaped wheel 1 in a rolling connection. The V-shaped wheel 1 is fixedly installed on the V-shaped wheel bracket 7. Lifting the crank handle 3, a clamping body positioning block 9 is fixedly installed on the top of the clamping body base 8, the clamping body positioning block 9 is connected with the clamping groove of the clamping body 5, a rectangular opening is provided around the clamping body 5, and one side of the clamping body 5 is fixed A lifting ring 4 is installed, a part positioning block 13 is fixedly installed on the top of the clamp body 5, a threaded hole is opened on the side plate of the clamp body 5, and the threaded hole on the side plate of the clamp body 5 is threadedly connected with the pressing bolt 10, and the pressure is pressed. The tightening bolt 10 is movably connected with the pressing plate 12 , the heating wire 11 is fixedly connected with the quencher 6 , and a rectangular groove is formed in the center of the V-shaped wheel guide 2 .
淬火器6与地面螺纹连接,V型轮1的另一侧连接有刹车装置,V 型轮导轨2的前端安装有刹车开关,升降摇柄3的内部安装有滚动轴承且滚动轴承与手升降摇柄螺纹连接,夹具体5与夹具体定位块9间隙配合,夹具体5的侧板上固定连接一个肋板,V型轮导轨2固定安装在地面上。The quencher 6 is threadedly connected to the ground, the other side of the V-shaped wheel 1 is connected with a brake device, the front end of the V-shaped wheel guide 2 is installed with a brake switch, the inside of the lift crank 3 is installed with rolling bearings and the rolling bearings are threaded with the hand lift crank handle For connection, the clamping body 5 is in clearance fit with the clamping body positioning block 9, a rib is fixedly connected to the side plate of the clamping body 5, and the V-shaped wheel guide rail 2 is fixedly installed on the ground.
需要说明的是,本实用新型为一种煤机齿座淬火夹具,当铸造好的齿轮座需要淬火时,齿轮座由人工安置在夹具体5上,并由零件定位块 13实现定位,此时摇动升降摇柄3调节零件体14的高度和推动夹具体底座8来调节左右位置使零件体14准确进入到型号为SB-1.0的电热丝 11中心位置,此时wh-vi-120淬火器6给型号为SB-1.0的电热丝11提供热能,型号为SB-1.0的电热丝11将零件体14加热到合适温度,当零件体14加热到合适温度时调节升降摇柄3使其推出型号为SB-1.0的电热丝11中心,再将压板12转到零件体14轴线上,用扳手和大小适当了拧紧力来拧动压紧螺栓10将零件体14牢固的体压紧在夹具体5上了,此时工厂的工作人员就可以用吊车通过连接在提升挂环4上的绳索将其吊走冷却淬火了。It should be noted that the utility model is a quenching fixture for coal machine tooth seat. When the casted gear seat needs to be quenched, the gear seat is manually placed on the clamping body 5, and the positioning is realized by the part positioning block 13. Shake the lifting handle 3 to adjust the height of the part body 14 and push the clamp body base 8 to adjust the left and right positions so that the part body 14 can accurately enter the center position of the heating wire 11 of the model SB-1.0, at this time, the wh-vi-120 quencher 6 Provide heat energy to the heating wire 11 of the model SB-1.0, and the heating wire 11 of the model SB-1.0 will heat the part body 14 to a suitable temperature. When the part body 14 is heated to a suitable temperature, adjust the lifting handle 3 to push out the model of Center the heating wire 11 of the SB-1.0, then turn the pressing plate 12 to the axis of the part body 14, and use a wrench and a suitable tightening force to tighten the compression bolt 10 to press the part body 14 firmly on the clamping body 5. At this time, the staff of the factory can use a crane to hoist it away through the rope connected to the lifting hanging ring 4 for cooling and quenching.
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点,本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内,本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the description are only illustrative. The principle of the present utility model, without departing from the spirit and scope of the present utility model, the present utility model will also have various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection is defined by the appended claims and their equivalents.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821608117.8U CN209144203U (en) | 2018-09-30 | 2018-09-30 | A kind of coal machine toothholder quenching fixture |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821608117.8U CN209144203U (en) | 2018-09-30 | 2018-09-30 | A kind of coal machine toothholder quenching fixture |
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| Publication Number | Publication Date |
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| CN209144203U true CN209144203U (en) | 2019-07-23 |
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| CN201821608117.8U Expired - Fee Related CN209144203U (en) | 2018-09-30 | 2018-09-30 | A kind of coal machine toothholder quenching fixture |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109055678A (en) * | 2018-09-30 | 2018-12-21 | 天津天鑫旺达金属热处理有限公司 | A kind of fixture for the quenching of coal machine toothholder |
-
2018
- 2018-09-30 CN CN201821608117.8U patent/CN209144203U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109055678A (en) * | 2018-09-30 | 2018-12-21 | 天津天鑫旺达金属热处理有限公司 | A kind of fixture for the quenching of coal machine toothholder |
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Address after: 300400 south side of Huasheng Road, yixingbu Town, Beichen District, Tianjin Patentee after: Tianjin Tianxin Wangda metal heat treatment Co.,Ltd. Address before: 300400 south side of Huasheng Road, yixingbu Town, Beichen District, Tianjin Patentee before: TIANJIN TIANXIN WANGDA METAL HEAT TREATMENT Co.,Ltd. |
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Granted publication date: 20190723 Termination date: 20210930 |
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