CN209143158U - A kind of manipulator charging and discharging mechanism - Google Patents
A kind of manipulator charging and discharging mechanism Download PDFInfo
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- CN209143158U CN209143158U CN201821835301.6U CN201821835301U CN209143158U CN 209143158 U CN209143158 U CN 209143158U CN 201821835301 U CN201821835301 U CN 201821835301U CN 209143158 U CN209143158 U CN 209143158U
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Abstract
本实用新型公开一种机械手上下料机构,它包括机架、上下料固定平台、定位装置、升降装置、机械手上下料及压紧装置、工件移动装置和电器控制系统。本实用新型为自动上下装置,用于长L=1850mm提升油缸清洗前后自动上下料,人工将工件放置在上料台上,由定位装置自动定位,由升降装置将缸筒抬起,机械手上下料及压紧装置下降,将工件抓起,由工件移动装置输送,依次将工件自动放置在上料工位上,缸筒经过清洗、漂洗、吹干后由机械手上下料及压紧装置将工件抓起,由工件移动装置输送,自动将工件放置到下料台上;本机构动作由PLC作中心控制,除人工将工件放置到上料台上,其余均自动完成,实现自动上下料。
The utility model discloses a manipulator loading and unloading mechanism, which comprises a frame, a loading and unloading fixed platform, a positioning device, a lifting device, a manipulator loading and unloading and pressing device, a workpiece moving device and an electrical control system. The utility model is an automatic loading and unloading device, which is used for automatic loading and unloading of a lifting oil cylinder with a length of L=1850 mm before and after cleaning. The workpiece is manually placed on a loading table, and automatically positioned by a positioning device. The pressing device descends, picks up the workpiece, transports it by the workpiece moving device, and automatically places the workpiece on the loading station in turn. The workpiece is transported by the workpiece moving device, and the workpiece is automatically placed on the unloading table; the action of this mechanism is controlled by PLC as the center. Except for manually placing the workpiece on the loading table, the rest are automatically completed to realize automatic loading and unloading.
Description
技术领域technical field
本实用新型涉及清洗机技术领域,尤其是一种机械手上下料机构。The utility model relates to the technical field of cleaning machines, in particular to a loading and unloading mechanism of a manipulator.
背景技术Background technique
在清洗缸筒的生产线中,缸筒都会放在一个料盘当中,然后再进行清洗工艺。目前这种生产线上下料多数采用人工搬抬的方式或者人工控制一个起吊装置来进行上下料,这两种上料方式都有很多问题。例如人工上下料方式,员工的劳动强度大,上下料的速度慢,容易出现由于员工疲劳出现缸筒碰撞、打翻等情况,造成损失;采用起吊装置的方式,在员工的劳动强度方面有了很大的改善,但是其上下料速度慢,工序繁琐,需要人工把料盘固定在起吊装置或从起吊装置上卸下,工作效率低。In the production line of cleaning cylinders, the cylinders are placed in a tray, and then the cleaning process is carried out. At present, most of the materials on this production line are manually lifted or manually controlled by a hoisting device for loading and unloading. These two loading methods have many problems. For example, the manual loading and unloading method, the labor intensity of employees is high, the speed of loading and unloading is slow, and it is easy to cause losses due to the collision and overturning of cylinders due to fatigue of employees; the use of hoisting devices improves the labor intensity of employees. It is a great improvement, but the loading and unloading speed is slow and the process is cumbersome. It needs to manually fix the tray on the hoisting device or unload it from the hoisting device, and the work efficiency is low.
实用新型内容Utility model content
为解决上述技术问题,本实用新型提供一种减少人力资源投入,节约生产成本,提高生产效率的机械手上下料机构。In order to solve the above technical problems, the utility model provides a manipulator loading and unloading mechanism which reduces the input of human resources, saves the production cost and improves the production efficiency.
为实现上述目的,本实用新型采用下述技术方案:To achieve the above object, the utility model adopts the following technical solutions:
一种机械手上下料机构,它包括机架、上下料固定平台、定位装置、升降装置、机械手上下料及压紧装置、工件移动装置和电器控制系统,上下料固定平台包括上料台和下料台,定位装置和升降装置分别安装在上料台的上方和下方,机架上安装有工件移动装置和机械手上下料及压紧装置,机械手上下料及压紧装置在工件移动装置的作用下从上料台移动到下料台进行抓取和放置,上料台上的工件通过升降装置进行上料,并通过定位装置进行推料对位,电器控制系统控制各装置的动作;工件移动装置包括驱动减速机、第一直线导轨、导轨安装座、第一齿条、第一齿轮、方座轴承、座架、第一轴和支撑板,驱动减速机通过过渡安装板和固定安装板安装在机架的机台上,第一直线导轨的底部通过滑轨固定条安装在机架的机座上,第一直线导轨的顶部通过导轨安装座安装在机架的机台上,第一齿条通过齿条固定板安装在机架的机座内侧,第一齿轮通过方座轴承套在第一轴的端部,第一轴安装在座架上,座架两端安装有支撑板,第一轴的一端通过胀套安装有编码器。A manipulator loading and unloading mechanism, which includes a frame, a loading and unloading fixed platform, a positioning device, a lifting device, a manipulator loading and unloading and pressing device, a workpiece moving device and an electrical control system, and the loading and unloading fixed platform includes a loading table and an unloading table , The positioning device and the lifting device are installed above and below the feeding table respectively. The workpiece moving device and the manipulator unloading and pressing device are installed on the frame. Move to the unloading table for grabbing and placing, the workpiece on the loading table is loaded through the lifting device, and pushed and aligned through the positioning device, and the electrical control system controls the actions of each device; the workpiece moving device includes a drive reducer , the first linear guide rail, the guide rail mounting seat, the first rack, the first gear, the square seat bearing, the seat frame, the first shaft and the support plate, the drive reducer is installed on the frame through the transition mounting plate and the fixed mounting plate. On the machine table, the bottom of the first linear guide rail is installed on the machine base of the rack through the slide rail fixing strip, the top of the first linear guide rail is installed on the machine table of the rack through the guide rail mounting seat, and the first rack passes through the machine table. The rack fixing plate is installed on the inner side of the frame of the frame, the first gear is sleeved on the end of the first shaft through the square seat bearing, the first shaft is installed on the seat frame, and support plates are installed at both ends of the seat frame. An encoder is installed at one end through an expansion sleeve.
进一步地,机械手上下料及压紧装置包括第一导柱、导套、固定板、第一气缸、第一气缸连接杆、第一气缸支座、连接板、立式座轴承、第二轴、第二气缸、第二气缸固定板、第三气缸、第三气缸固定板、第三气缸连接杆、连杆、第二导柱、第二导柱固定板、第二气缸连接板、V型块固定板、第三V型块和摆臂,第一导柱上套有导套,导套与固定板螺接,固定板固定在机架的机台上,导套的上下端与第一导柱之间均设置有直线轴承,直线轴承上设置有第一轴承盖,第一轴承盖与导套螺接,第一导柱的底端与连接板螺接,第一气缸设置在固定板上,第一气缸的活塞杆通过第一气缸连接杆与第一气缸支座连接,第一气缸支座与连接板螺接,连接板与两个对称的立式座轴承连接,立式座轴承套在第二轴上,第二轴上套有摆臂,第二气缸通过第二气缸固定板与摆臂连接,第三气缸通过第三气缸固定板与连接板连接,第三气缸的活塞杆通过第三气缸连接杆与连杆连接,连杆套在第二轴上,摆臂通过第二导柱固定板与第二导柱连接,第二导柱的底端与V型块固定板螺接,V型块固定板通过第二气缸连接板与第二气缸的活塞杆连接,V型块固定板上固定有第三V型块。Further, the manipulator loading and unloading and pressing device includes a first guide post, a guide sleeve, a fixing plate, a first cylinder, a first cylinder connecting rod, a first cylinder support, a connecting plate, a vertical seat bearing, a second shaft, a first cylinder Second cylinder, second cylinder fixing plate, third cylinder, third cylinder fixing plate, third cylinder connecting rod, connecting rod, second guide column, second guide column fixing plate, second cylinder connecting plate, V-block fixing plate, the third V-shaped block and the swing arm, the first guide column is covered with a guide sleeve, the guide sleeve is screwed with the fixing plate, the fixing plate is fixed on the machine table of the frame, and the upper and lower ends of the guide sleeve are connected to the first guide column. A linear bearing is arranged between them, a first bearing cover is arranged on the linear bearing, the first bearing cover is screwed with the guide sleeve, the bottom end of the first guide column is screwed with the connecting plate, and the first cylinder is arranged on the fixing plate, The piston rod of the first cylinder is connected with the first cylinder support through the first cylinder connecting rod, the first cylinder support is screwed with the connecting plate, the connecting plate is connected with two symmetrical vertical seat bearings, and the vertical seat bearings are sleeved in the On the second shaft, a swing arm is sleeved on the second shaft, the second cylinder is connected with the swing arm through the second cylinder fixing plate, the third cylinder is connected with the connecting plate through the third cylinder fixing plate, and the piston rod of the third cylinder is connected through the third cylinder fixing plate. The connecting rod of the three-cylinder is connected with the connecting rod, the connecting rod is sleeved on the second shaft, the swing arm is connected with the second guide column through the second guide column fixing plate, and the bottom end of the second guide column is screwed with the V-shaped block fixing plate, The V-shaped block fixing plate is connected with the piston rod of the second cylinder through the second cylinder connecting plate, and a third V-shaped block is fixed on the V-shaped block fixing plate.
进一步地,升降装置包括第一V型块、第二V型块、方管架、第二直线导轨、气缸连接杆、气缸轴、第二齿轮、第二齿条和第四气缸,第一V型块通过第一V型块底板固定在方管架上面,第二V型块通过第二V型块底板固定在方管架侧面,第二直线导轨通过滑动连接板、滑块调整垫以及滑块固定板与方管架螺接,第二直线导轨通过直线导轨固定板固定在上下料固定平台上,第四气缸的活塞杆与气缸连接杆连接,气缸连接杆与气缸轴套接,气缸连接杆与气缸轴之间设置有两个对称的防尘轴承,防尘轴承上设置有第二轴承盖,气缸轴的两端分别套设有第二齿轮,第二齿轮与两条第二齿条分别啮合,其中一条第二齿条通过齿条调整板和第一齿条固定板固定在方管架上,另一条第二齿条通过第二齿条固定板固定在上下料固定平台上,第四气缸通过气缸调整垫和气缸固定板固定在上下料固定平台的底部。Further, the lifting device includes a first V-shaped block, a second V-shaped block, a square tube frame, a second linear guide rail, a cylinder connecting rod, a cylinder shaft, a second gear, a second rack and a fourth cylinder. The mold block is fixed on the square tube frame through the first V-shaped block bottom plate, the second V-shaped block is fixed on the side of the square tube frame through the second V-shaped block bottom plate, and the second linear guide The block fixing plate is screwed with the square pipe frame, the second linear guide is fixed on the loading and unloading fixed platform through the linear guide fixing plate, the piston rod of the fourth cylinder is connected with the cylinder connecting rod, the cylinder connecting rod is sleeved with the cylinder shaft, and the cylinder is connected Two symmetrical dust-proof bearings are arranged between the rod and the cylinder shaft, a second bearing cover is arranged on the dust-proof bearings, and the two ends of the cylinder shaft are respectively sleeved with a second gear, the second gear and the two second racks Meshing respectively, one of the second racks is fixed on the square tube frame through the rack adjustment plate and the first rack fixing plate, and the other second rack is fixed on the loading and unloading fixed platform through the second rack fixing plate. The four cylinders are fixed on the bottom of the loading and unloading fixed platform through the cylinder adjusting pad and the cylinder fixing plate.
进一步地,定位装置包括第五气缸、气缸安装座、支座固定板、气缸拉杆、销轴、安装座板、导轨固定板、第三直线导轨和推板,第五气缸安装在气缸安装座上,气缸安装座通过支座固定板安装在上下料固定平台上,第五气缸的气缸拉杆通过销轴与推板连接,推板通过安装座板安装在第三直线导轨上,第三直线导轨通过导轨固定板安装在所述上下料固定平台上。Further, the positioning device includes a fifth cylinder, a cylinder mounting seat, a support fixing plate, a cylinder tie rod, a pin shaft, a mounting seat plate, a guide rail fixing plate, a third linear guide rail and a push plate, and the fifth cylinder is mounted on the cylinder mounting seat. , the cylinder mounting seat is installed on the loading and unloading fixed platform through the support fixing plate, the cylinder rod of the fifth cylinder is connected with the push plate through the pin shaft, the push plate is installed on the third linear guide through the mounting seat plate, and the third linear guide passes through The guide rail fixing plate is installed on the loading and unloading fixing platform.
进一步地,下料台倾斜设置。Further, the unloading table is inclined.
有益效果:Beneficial effects:
本实用新型为自动上下装置,用于长L=1850mm提升油缸清洗前后自动上下料,人工将工件放置在上料台上,由定位装置自动定位,由升降装置将缸筒抬起,机械手上下料及压紧装置下降,将工件抓起,由工件移动装置输送,依次将工件自动放置在上料工位上,缸筒经过清洗、漂洗、吹干后由机械手上下料及压紧装置将工件抓起,由工件移动装置输送,自动将工件放置到下料台上;本机构动作由PLC作中心控制,除人工将工件放置到上料台上,其余均自动完成,实现自动上下料。The utility model is an automatic loading and unloading device, which is used for automatic loading and unloading of a lifting oil cylinder with a length of L=1850 mm before and after cleaning. The workpiece is manually placed on a loading table, and automatically positioned by a positioning device. The pressing device descends, picks up the workpiece, transports it by the workpiece moving device, and automatically places the workpiece on the loading station in turn. The workpiece is transported by the workpiece moving device, and the workpiece is automatically placed on the unloading table; the action of this mechanism is controlled by PLC as the center. Except for manually placing the workpiece on the loading table, the rest are automatically completed to realize automatic loading and unloading.
附图说明Description of drawings
图1是本实用新型的机械手上下料机构的主视图;Fig. 1 is the front view of the manipulator loading and unloading mechanism of the present utility model;
图2是本实用新型的机械手上下料机构的左视图;Fig. 2 is the left side view of the manipulator loading and unloading mechanism of the present invention;
图3是本实用新型的机械手上下料机构的俯视图;Fig. 3 is the top view of the manipulator loading and unloading mechanism of the present invention;
图4是本实用新型的机械手上下料机构的后视图;Fig. 4 is the rear view of the manipulator loading and unloading mechanism of the present invention;
图5是图1中B部分的放大图;Fig. 5 is the enlarged view of B part in Fig. 1;
图6是图2中A部分的放大图;Fig. 6 is the enlarged view of A part among Fig. 2;
图7是本实用新型的机械手上下料及压紧装置的主视图;Fig. 7 is the front view of the manipulator loading and unloading and pressing device of the present invention;
图8是本实用新型的机械手上下料及压紧装置的左视图;Fig. 8 is the left side view of the manipulator loading and unloading and pressing device of the present invention;
图9是本实用新型的升降装置的主视图;9 is a front view of the lifting device of the present invention;
图10是本实用新型的升降装置的左视图;Figure 10 is a left side view of the lifting device of the present invention;
图11是图9中气缸连接杆与气缸轴的连接部位示意图;Figure 11 is a schematic diagram of the connection part of the cylinder connecting rod and the cylinder shaft in Figure 9;
图12是本实用新型的定位装置的主视图;12 is a front view of the positioning device of the present invention;
图13是本实用新型的定位装置的俯视图;13 is a top view of the positioning device of the present invention;
图14是本实用新型的定位装置与升降装置的配合示意图;14 is a schematic diagram of the cooperation between the positioning device and the lifting device of the present invention;
图中:1-第一导柱、2-防尘圈、3-轴承盖、4-直线轴承、5-导套、6-固定板、7-机架、8-第一气缸连接杆、9-第一气缸支座、10-第一气缸销、11-第一圆螺母、12-连接板、13-衬垫、14-立式座轴承、15-衬圈、16-轴、17-第二气缸固定板、18-第三气缸固定板、19-第三气缸衬垫、20-第三气缸连接杆、21-连杆、22-第二导柱、23-第二导柱固定板、24-第二圆螺母、25-第二气缸连接板、26-V型块固定板、27-V型块、28-摆臂、29-第一衬块、30-第二衬块、31-第三衬块、32-驱动减速机、33-过渡安装板、34-固定安装板、35-滑轨固定条、36-第一直线导轨、37-导轨安装座、38-齿条固定板、39-第一齿条、40-第一齿轮、41-方座轴承、42-座架、43-第一轴、44-编码器、45-支撑板、46-胀套、47-第一气缸、48-第三气缸、49-第二气缸、50-上料台、51-下料台、52-第一V型块、53-第二V型块、54-方管架、55-第二直线导轨、56-气缸连接杆、57-气缸轴、58-第二齿轮、59-第二齿条、60-第四气缸、61-第一V型块底板、62-第二V型块底板、63-滑动连接板、64-滑块调整垫、65-滑块固定板、66-直线导轨固定板、67-防尘轴承、68-第二轴承盖、69-齿条调整板、70-第一齿条固定板、71-第二齿条固定板、72-气缸调整垫、73-气缸固定板、74-第一V型衬、75-第二V型衬、76-间隔圈、77-防尘圈、78-第三V型衬、79-挡块、80-挡块衬、81-第五气缸、82-气缸安装座、83-支座固定板、84-尼龙垫板、85-气缸拉杆、86-销轴、87-安装座板、88-导轨固定板、89-第三直线导轨、90-推板、91-加强筋。In the picture: 1-first guide post, 2-dust ring, 3-bearing cover, 4-linear bearing, 5-guide bush, 6-fixed plate, 7-frame, 8-first cylinder connecting rod, 9- -1st cylinder support, 10-1st cylinder pin, 11-1st round nut, 12-connecting plate, 13-liner, 14-vertical seat bearing, 15-liner, 16-shaft, 17-th Two-cylinder fixing plate, 18-third cylinder fixing plate, 19-third cylinder liner, 20-third cylinder connecting rod, 21-connecting rod, 22-second guide post, 23-second guide post fixing plate, 24-Second round nut, 25-Second cylinder connecting plate, 26-V-block fixing plate, 27-V-block, 28-Swing arm, 29-First pad, 30-Second pad, 31- The third pad, 32-drive reducer, 33-transition mounting plate, 34-fixed mounting plate, 35-slide rail fixing strip, 36-first linear guide rail, 37-rail mounting seat, 38-rack fixing plate , 39-first rack, 40-first gear, 41-square seat bearing, 42-seat frame, 43-first shaft, 44-encoder, 45-support plate, 46-expansion sleeve, 47-first Cylinder, 48-Third Cylinder, 49-Second Cylinder, 50-Loading Table, 51-Unloading Table, 52-First V-Block, 53-Second V-Block, 54-Square Pipe Rack, 55- The second linear guide, 56-cylinder connecting rod, 57-cylinder shaft, 58-second gear, 59-second rack, 60-fourth cylinder, 61-first V-block bottom plate, 62-second V-shaped Block bottom plate, 63-sliding connection plate, 64-slider adjustment pad, 65-slider fixing plate, 66-linear guide fixing plate, 67-dust-proof bearing, 68-second bearing cover, 69-rack adjustment plate, 70-First rack fixing plate, 71-Second rack fixing plate, 72-Cylinder adjusting pad, 73-Cylinder fixing plate, 74-First V-shaped lining, 75-Second V-shaped lining, 76-Spacer ring , 77-dust ring, 78-third V-liner, 79-block, 80-block liner, 81-fifth cylinder, 82-cylinder mounting seat, 83-support fixing plate, 84-nylon pad , 85-cylinder rod, 86-pin shaft, 87-installation seat plate, 88-guide rail fixed plate, 89-third linear guide rail, 90-push plate, 91-reinforcing rib.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型进一步说明。The present utility model will be further described below in conjunction with the accompanying drawings and embodiments.
本实用新型一种机械手上下料机构,为自动上下装置,用于长L=1850mm提升油缸清洗前后自动上下料。为确保质量,需满足如下要求:油缸尺寸:直径(内径)D=φ50-φ80mm,外径Dmax=φ100mm,最长长度L=1850mm,最短长度L=1400mm,生产节拍:1min/件(取决于工件的长度),输送速度:5.4m/min。The utility model relates to a loading and unloading mechanism of a manipulator, which is an automatic loading and unloading device, which is used for automatic loading and unloading of a lifting oil cylinder with a length of L=1850 mm before and after cleaning. In order to ensure the quality, the following requirements must be met: Cylinder size: diameter (inner diameter) D=φ50-φ80mm, outer diameter Dmax=φ100mm, longest length L=1850mm, shortest length L=1400mm, production cycle: 1min/piece (depending on The length of the workpiece), the conveying speed: 5.4m/min.
本实用新型如图1-6所示,它包括机架、上下料固定平台、定位装置、升降装置、机械手上下料及压紧装置、工件移动装置和电器控制系统,上下料固定平台包括上料台50和下料台51,定位装置和升降装置分别安装在上料台50的上方和下方,机架上安装有工件移动装置和机械手上下料及压紧装置,机械手上下料及压紧装置在工件移动装置的作用下从上料台移动到下料台进行抓取和放置,上料台50上的工件通过升降装置进行上料,并通过定位装置进行推料对位,电器控制系统控制各装置的动作。工件移动装置包括驱动减速机32、第一直线导轨36、导轨安装座37、第一齿条39、第一齿轮40、方座轴承41、座架42、第一轴43和支撑板45,驱动减速机32通过过渡安装板33和固定安装板34安装在机架的机台上,第一直线导轨36的底部通过滑轨固定条35安装在机架的机座上,第一直线导轨36的顶部通过导轨安装座37安装在机架的机台上,第一齿条39通过齿条固定板38安装在机架的机座内侧,第一齿轮40通过方座轴承41套在第一轴43的端部,第一轴43安装在座架42上,座架42两端安装有支撑板45,第一轴43的一端通过胀套46安装有编码器44。As shown in Figures 1-6, the utility model includes a frame, a loading and unloading fixed platform, a positioning device, a lifting device, a manipulator loading and unloading and pressing device, a workpiece moving device and an electrical control system. The loading and unloading fixed platform includes a loading table. 50 and the unloading table 51, the positioning device and the lifting device are respectively installed above and below the loading table 50, the workpiece moving device and the manipulator unloading and pressing device are installed on the frame, and the manipulator unloading and pressing The device is installed in the workpiece moving device. The workpiece moves from the loading table to the unloading table for grabbing and placement under the action of the loading table 50. The workpieces on the loading table 50 are loaded by the lifting device, and pushed and aligned by the positioning device. The electrical control system controls the actions of each device. . The workpiece moving device includes a drive reducer 32, a first linear guide 36, a guide mounting seat 37, a first rack 39, a first gear 40, a square seat bearing 41, a seat frame 42, a first shaft 43 and a support plate 45, The drive reducer 32 is mounted on the machine table of the rack through the transition mounting plate 33 and the fixed mounting plate 34, and the bottom of the first linear guide 36 is mounted on the frame of the rack through the slide rail fixing strip 35. The top of the guide rail 36 is installed on the machine table of the rack through the guide rail mounting seat 37, the first rack 39 is installed on the inner side of the machine base of the rack through the rack fixing plate 38, and the first gear 40 is sleeved on the first gear through the square seat bearing 41. At the end of a shaft 43 , the first shaft 43 is installed on the seat frame 42 , the support plates 45 are installed at both ends of the seat frame 42 , and the encoder 44 is installed at one end of the first shaft 43 through the expansion sleeve 46 .
如图7-8所示,机械手上下料及压紧装置包括第一导柱52、导套5、固定板6、第一气缸47、第一气缸连接杆8、第一气缸支座9、连接板12、立式座轴承14、轴16、第二气缸49、第二气缸固定板17、第三气缸48、第三气缸固定板18、第三气缸连接杆20、连杆21、第二导柱22、第二导柱固定板23、第二气缸连接板25、V型块固定板26、V型块27和摆臂28,第一导柱1上套有导套5,导套5与固定板6螺接,固定板6固定在机架7上,导套5的上下端与第一导柱1之间均设置有直线轴承4,直线轴承4上设置有轴承盖3,轴承盖3与导套5螺接,轴承盖3与第一导柱1之间设置有防尘圈2,第一导柱1的底端与连接板12通过第一圆螺母11连接,第一气缸47设置在固定板6上,第一气缸47的活塞杆通过第一气缸连接杆8与第一气缸支座9连接,第一气缸连接杆8与第一气缸支座9通过第一气缸销10连接,第一气缸支座9与连接板12螺接,连接板12与两个对称的立式座轴承14连接,连接板12与立式座轴承14之间设置有衬垫13,立式座轴承14套在轴16上,轴16上套有摆臂28,摆臂28的抓取端上分别设置有第一衬块29、第二衬块30和第三衬块31,立式座轴承14与摆臂28之间设置有衬圈15,第二气缸49通过第二气缸固定板17与摆臂28连接,第三气缸48通过第三气缸固定板18与连接板12连接,第三气缸固定板18与连接板12之间设置有第三气缸衬垫19,第三气缸48的活塞杆通过第三气缸连接杆20与连杆21连接,连杆21套在轴16上,摆臂28通过第二导柱固定板23与第二导柱22连接,第二导柱22的底端与V型块固定板26通过第二圆螺母24连接,V型块固定板26通过第二气缸连接板25与第二气缸49的活塞杆连接,V型块固定板26上固定有V型块27。As shown in Figures 7-8, the manipulator loading and unloading and pressing device includes a first guide post 52, a guide sleeve 5, a fixing plate 6, a first cylinder 47, a first cylinder connecting rod 8, a first cylinder support 9, and a connecting plate 12. Vertical seat bearing 14, shaft 16, second cylinder 49, second cylinder fixing plate 17, third cylinder 48, third cylinder fixing plate 18, third cylinder connecting rod 20, connecting rod 21, second guide post 22. The second guide column fixing plate 23, the second cylinder connecting plate 25, the V-shaped block fixing plate 26, the V-shaped block 27 and the swing arm 28, the first guide column 1 is covered with a guide sleeve 5, and the guide sleeve 5 is fixed with The plate 6 is screwed together, the fixed plate 6 is fixed on the frame 7, the linear bearing 4 is arranged between the upper and lower ends of the guide sleeve 5 and the first guide column 1, the linear bearing 4 is provided with a bearing cover 3, and the bearing cover 3 and The guide sleeve 5 is screwed together, a dust ring 2 is arranged between the bearing cover 3 and the first guide column 1, the bottom end of the first guide column 1 is connected with the connecting plate 12 through the first round nut 11, and the first cylinder 47 is arranged at On the fixing plate 6, the piston rod of the first cylinder 47 is connected to the first cylinder support 9 through the first cylinder connecting rod 8, the first cylinder connecting rod 8 and the first cylinder support 9 are connected through the first cylinder pin 10, A cylinder support 9 is screwed with the connecting plate 12, the connecting plate 12 is connected with two symmetrical vertical seat bearings 14, a gasket 13 is arranged between the connecting plate 12 and the vertical seat bearing 14, and the vertical seat bearing 14 sets On the shaft 16, a swing arm 28 is sleeved on the shaft 16, and a first pad 29, a second pad 30 and a third pad 31 are respectively provided on the grab end of the swing arm 28. The vertical seat bearing 14 and the pendulum A bushing 15 is arranged between the arms 28, the second cylinder 49 is connected to the swing arm 28 through the second cylinder fixing plate 17, the third cylinder 48 is connected to the connecting plate 12 through the third cylinder fixing plate 18, and the third cylinder fixing plate 18 A third cylinder liner 19 is arranged between the connecting plate 12 and the third cylinder 48. The piston rod of the third cylinder 48 is connected to the connecting rod 21 through the third cylinder connecting rod 20. The connecting rod 21 is sleeved on the shaft 16, and the swing arm 28 passes through the second cylinder The guide column fixing plate 23 is connected with the second guide column 22 , the bottom end of the second guide column 22 is connected with the V-shaped block fixing plate 26 through the second round nut 24 , and the V-shaped block fixing plate 26 is connected with the second cylinder connecting plate 25 through the second round nut 24 . The piston rod of the second cylinder 49 is connected, and the V-shaped block 27 is fixed on the V-shaped block fixing plate 26 .
如图9-11所示,升降装置包括第一V型块52、第二V型块53、方管架54、第二直线导轨55、气缸连接杆56、气缸轴57、第二齿轮58、第二齿条59和第四气缸60,第一V型块52通过第一V型块底板61固定在方管架54上面,第二V型块53通过第二V型块底板62固定在方管架54侧面,第一V型块52上固定有第一V型衬74,第一V型块52的一侧设置有第三V型衬78,第一V型块52的另一侧设置有挡块79,挡块79的内侧设置有挡块衬80,第二V型块53上固定有第二V型衬75,第二直线导轨55通过滑动连接板63、滑块调整垫64以及滑块固定板65与方管架54螺接,第二直线导轨55通过直线导轨固定板66固定在上下料固定平台上,第四气缸60的活塞杆与气缸连接杆56连接,气缸连接杆56与气缸轴57套接,气缸连接杆56与气缸轴57之间设置有两个对称的防尘轴承67,两个对称的防尘轴承26之间设置有间隔圈76,防尘轴承67上设置有第二轴承盖68,第二轴承盖68与气缸轴57之间设置有防尘圈77,气缸轴57的两端分别套设有第二齿轮58,第二齿轮58与两条第二齿条59分别啮合,其中一条第二齿条59通过齿条调整板69和第一齿条固定板70固定在方管架54上,另一条第二齿条59通过第二齿条固定板71固定在上下料固定平台上,第四气缸60通过气缸调整垫72和气缸固定板73固定在上下料固定平台的底部。As shown in Figures 9-11, the lifting device includes a first V-shaped block 52, a second V-shaped block 53, a square tube frame 54, a second linear guide 55, a cylinder connecting rod 56, a cylinder shaft 57, a second gear 58, The second rack 59 and the fourth cylinder 60 , the first V-shaped block 52 is fixed on the square tube frame 54 through the first V-shaped block bottom plate 61 , and the second V-shaped block 53 is fixed on the square tube frame 54 through the second V-shaped block bottom plate 62 . On the side of the pipe frame 54, a first V-shaped lining 74 is fixed on the first V-shaped block 52, a third V-shaped lining 78 is provided on one side of the first V-shaped block 52, and a third V-shaped lining 78 is provided on the other side of the first V-shaped block 52 There is a stopper 79, the inner side of the stopper 79 is provided with a stopper lining 80, a second V-shaped lining 75 is fixed on the second V-shaped block 53, and the second linear guide 55 passes through the sliding connecting plate 63, the slider adjusting pad 64 and the The slider fixing plate 65 is screwed with the square tube frame 54, the second linear guide 55 is fixed on the loading and unloading fixed platform through the linear guide fixing plate 66, the piston rod of the fourth cylinder 60 is connected with the cylinder connecting rod 56, and the cylinder connecting rod 56 It is sleeved with the cylinder shaft 57, two symmetrical dust-proof bearings 67 are arranged between the cylinder connecting rod 56 and the cylinder shaft 57, a spacer ring 76 is arranged between the two symmetrical dust-proof bearings 26, and the dust-proof bearing 67 is arranged on the There is a second bearing cover 68, a dust ring 77 is arranged between the second bearing cover 68 and the cylinder shaft 57, the two ends of the cylinder shaft 57 are respectively sleeved with a second gear 58, the second gear 58 and the two second teeth The racks 59 are meshed respectively, one of the second racks 59 is fixed on the square tube frame 54 by the rack adjusting plate 69 and the first rack fixing plate 70 , and the other second rack 59 is fixed by the second rack fixing plate 71 On the loading and unloading fixed platform, the fourth cylinder 60 is fixed on the bottom of the loading and unloading fixed platform through the cylinder adjusting pad 72 and the cylinder fixing plate 73 .
如图12-14所示,定位装置包括第五气缸81、气缸安装座82、支座固定板83、气缸拉杆85、销轴86、安装座板87、导轨固定板88、第三直线导轨89和推板90,第五气缸81安装在气缸安装座82上,气缸安装座82通过支座固定板83安装在上下料固定平台上,第五气缸81的气缸拉杆85通过销轴86与推板90连接,推板90的推料部位有尼龙垫板84,推板90的两侧设置有加强筋91,推板90通过安装座板87安装在第三直线导轨89上,第三直线导轨89通过导轨固定板88安装在上下料固定平台上。As shown in FIGS. 12-14 , the positioning device includes a fifth cylinder 81 , a cylinder mounting seat 82 , a support fixing plate 83 , a cylinder tie rod 85 , a pin shaft 86 , a mounting seat plate 87 , a guide rail fixing plate 88 , and a third linear guide rail 89 And the push plate 90, the fifth cylinder 81 is installed on the cylinder mounting seat 82, the cylinder mounting seat 82 is installed on the loading and unloading fixed platform through the support fixing plate 83, and the cylinder rod 85 of the fifth cylinder 81 is connected to the push plate through the pin 86. 90 connection, the pushing part of the push plate 90 is provided with a nylon backing plate 84, the two sides of the push plate 90 are provided with reinforcing ribs 91, the push plate 90 is installed on the third linear guide rail 89 through the mounting seat plate 87, and the third linear guide rail 89 It is installed on the loading and unloading fixed platform through the guide rail fixing plate 88 .
本机构组成:The organization consists of:
1.机架:1. Rack:
采用矩型钢管焊接而成。机架固定在地平面上。It is welded by rectangular steel pipe. The rack is fixed to the ground plane.
2.上下料固定平台:2. Loading and unloading fixed platform:
上下料固定平台由矩形钢管焊接而成。上料台50后端装有振动机,使工件方便向下滑行,底脚跟地平面固定。上下料固定平台跟工件接触面采用尼龙材料,防止工件表面磕碰擦伤。下料台51倾斜设置,前端设有挡块,根据不同工件更换挡块。上下料固定平台一侧装有固定限位,人工把工件靠近限位。The loading and unloading fixed platform is welded by rectangular steel pipes. The rear end of the feeding table 50 is equipped with a vibrating machine, so that the workpiece can slide down easily, and the bottom heel is fixed on the ground plane. The contact surface between the loading and unloading fixed platform and the workpiece is made of nylon material to prevent the surface of the workpiece from being bumped and scratched. The unloading table 51 is inclined and provided with a block at the front end, and the block is replaced according to different workpieces. A fixed limit is installed on one side of the loading and unloading fixed platform, and the workpiece is manually moved to the limit.
3.定位装置:3. Positioning device:
定位装置由直线导轨、支座、气缸、连接杆、固定板、尼龙板等组成。为保证工件位置准确,采用一套定位装置对工件进行定位,定位结束自动复位。(人工必须把工件靠近限位)The positioning device is composed of linear guides, supports, cylinders, connecting rods, fixed plates, nylon plates, etc. In order to ensure the accurate position of the workpiece, a set of positioning device is used to position the workpiece, and it will automatically reset after positioning. (Manual must bring the workpiece close to the limit)
4.升降装置:4. Lifting device:
升降装置由气缸、连接杆、V型块、直线导轨、齿轮、齿条等组成。由气缸带动,齿轮、齿条传动,带动V型块上升,把工件抬起。保证机械手工作位置准确。The lifting device is composed of cylinder, connecting rod, V-block, linear guide, gear, rack and so on. Driven by the cylinder, driven by gears and racks, the V-shaped block is driven to rise and the workpiece is lifted. Ensure that the working position of the manipulator is accurate.
5.机械手上下料及压紧装置:5. Manipulator loading and unloading and pressing device:
机械手上下料及压紧装置由提升气缸、摆动气缸、压紧气缸、摆臂、导柱、直线轴承、压板等组成。通过气缸压紧工件,提升气缸把工件提升(下降)。保证移动时工件稳定性。提升气缸采用SMC气缸,保证升降稳定性。The loading and unloading and pressing device of the manipulator is composed of a lifting cylinder, a swinging cylinder, a pressing cylinder, a swing arm, a guide column, a linear bearing, a pressing plate, etc. The workpiece is pressed by the cylinder, and the lifting cylinder lifts (lowers) the workpiece. Ensure the stability of the workpiece when moving. The lifting cylinder adopts SMC cylinder to ensure the stability of lifting.
6.工件移动装置:6. Workpiece moving device:
工件移动装置由减速机、传动轴、齿轮、齿条、直线导轨等组成。驱动减速机采用SEW品牌减速机,功率:0.37Kw,输出转速N=12r/min,移动速度变频可调。齿轮、齿条传动,移动采用直线导轨,保证工件移动稳定性。移动位置由编码器控制。The workpiece moving device is composed of a reducer, a transmission shaft, a gear, a rack, and a linear guide. The drive reducer adopts SEW brand reducer, power: 0.37Kw, output speed N=12r/min, moving speed adjustable by frequency conversion. Gear and rack drive, and linear guides are used for movement to ensure the stability of the movement of the workpiece. The moving position is controlled by the encoder.
7.电器控制系统:7. Electrical control system:
电器控制系统采用PLC作中心控制,设有手动调整和自动运行两种程序,在程序设计上相关程序互锁,无论手动还是自动运行都有完善的保护功能,从而避免误操作而损坏机件,保证设备正常运行。电器元件运行可靠,工艺调整方便,电器柜跟清洗机共用。The electrical control system adopts PLC as the central control, with two programs of manual adjustment and automatic operation. In the program design, the relevant programs are interlocked. Whether manual or automatic operation, there is a complete protection function, so as to avoid damage to the machine due to misoperation. Ensure that the equipment operates normally. The electrical components operate reliably, the process adjustment is convenient, and the electrical cabinet is shared with the washing machine.
本机构的工作原理是:人工将工件放置在上料台上,由定位装置自动定位,由升降装置将缸筒抬起,机械手上下料及压紧装置下降,将工件抓起,由工件移动装置输送,依次将工件自动放置在上料工位上,缸筒经过清洗、漂洗、吹干后由机械手上下料及压紧装置将工件抓起,由工件移动装置输送,自动将工件放置到下料台上;本机构动作由PLC作中心控制,除人工将工件放置到上料台上,其余均自动完成,实现自动上下料。The working principle of this mechanism is as follows: the workpiece is manually placed on the feeding table, automatically positioned by the positioning device, the cylinder is lifted by the lifting device, the manipulator is unloading and the pressing device is lowered, the workpiece is picked up and transported by the workpiece moving device , the workpiece is automatically placed on the feeding station in turn. After the cylinder is cleaned, rinsed and dried, the workpiece is picked up by the manipulator unloading and pressing device, transported by the workpiece moving device, and the workpiece is automatically placed on the unloading table. ; The action of this mechanism is controlled by PLC as the center. Except for manually placing the workpiece on the loading table, the rest are automatically completed to realize automatic loading and unloading.
本机构的工艺流程为:The process flow of this institution is:
自动上料工艺流程:人工放料至上料台上→工件自动定位→工件自动抬起→机械手自动抓料→工件自动移位→机械手放料→机械手自动复位→重复动作二次(除工件移位距离有变动,其它动作相同)。Automatic feeding process: manual feeding on the feeding table → automatic positioning of the workpiece → automatic lifting of the workpiece → automatic grasping of the manipulator → automatic displacement of the workpiece → unloading of the manipulator → automatic reset of the manipulator → repeating the action twice (except for the workpiece shifting The distance is changed, other actions are the same).
自动下料工艺流程:机械手自动抓料→工件自动移位→机械手自动放料至V型块上→工件自动下降至下料台上→机械手移动至第二工件位置→重复动作二次(除工件移位距离有变动,其它动作相同)→工件自动滚至装配台上。The process of automatic unloading: automatic grasping of the manipulator → automatic displacement of the workpiece → automatic unloading of the manipulator to the V-shaped block → automatic lowering of the workpiece to the unloading table → moving the manipulator to the second workpiece position → repeating the action twice (except for the workpiece) The displacement distance is changed, other actions are the same) → The workpiece is automatically rolled onto the assembly table.
本机构的主要技术参数:电源:三相380V 50HZ;上料尺寸(长×宽×高):4820×3130×3500mm;下料尺寸(长×宽×高):2620×3130×3500mm;输送步距:约1300mm;输送节拍:1min/件;输送速度:5.4m/min;输送减速机:0.37kw。The main technical parameters of this mechanism: power supply: three-phase 380V 50HZ; feeding size (length×width×height): 4820×3130×3500mm; blanking size (length×width×height): 2620×3130×3500mm; conveying step Distance: about 1300mm; conveying beat: 1min/piece; conveying speed: 5.4m/min; conveying reducer: 0.37kw.
在本实用新型中,各配套设备均为市面上常见的设备。In the present invention, each supporting equipment is a common equipment on the market.
对本实用新型保护范围的限制,所属领域技术人员应该明白,在本实用新型的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本实用新型的保护范围以内。To limit the protection scope of the present invention, those skilled in the art should understand that on the basis of the technical solutions of the present invention, various modifications or deformations that can be made by those skilled in the art without creative work are still in the present invention. within the scope of protection.
Claims (5)
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110487079A (en) * | 2019-08-19 | 2019-11-22 | 武汉新威奇科技有限公司 | A kind of adjustable revolution handling equipment and method of titanium alloy blade forging |
| CN110589464A (en) * | 2019-09-30 | 2019-12-20 | 苏州新智机电科技有限公司 | A fully automatic debugging equipment for electric control valve performance |
| CN110745619A (en) * | 2019-10-22 | 2020-02-04 | 陈�峰 | Sheet automatic take-up machine |
| CN115816901A (en) * | 2023-02-08 | 2023-03-21 | 成都正西液压设备制造有限公司 | An automatic loading and unloading device and method for loading and unloading a hydraulic press workbench |
-
2018
- 2018-11-08 CN CN201821835301.6U patent/CN209143158U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110487079A (en) * | 2019-08-19 | 2019-11-22 | 武汉新威奇科技有限公司 | A kind of adjustable revolution handling equipment and method of titanium alloy blade forging |
| CN110487079B (en) * | 2019-08-19 | 2024-04-16 | 武汉新威奇科技有限公司 | Adjustable rotary feeding and discharging device and method for forging titanium alloy blade |
| CN110589464A (en) * | 2019-09-30 | 2019-12-20 | 苏州新智机电科技有限公司 | A fully automatic debugging equipment for electric control valve performance |
| CN110745619A (en) * | 2019-10-22 | 2020-02-04 | 陈�峰 | Sheet automatic take-up machine |
| CN115816901A (en) * | 2023-02-08 | 2023-03-21 | 成都正西液压设备制造有限公司 | An automatic loading and unloading device and method for loading and unloading a hydraulic press workbench |
| CN115816901B (en) * | 2023-02-08 | 2023-05-09 | 成都正西液压设备制造有限公司 | Automatic feeding and discharging device and feeding and discharging method for workbench of hydraulic machine |
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Granted publication date: 20190723 |