CN209142544U - A kind of cigarette barrel skin flattens the feeding device of sizing collection system automatically - Google Patents
A kind of cigarette barrel skin flattens the feeding device of sizing collection system automatically Download PDFInfo
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Abstract
本实用新型公开了一种卷烟条盒皮自动整平定型收集系统的取料装置,包括料库、输送结构和单张取料结构;料库位于输送结构的上方,其用于放置待处理的盒皮;输送结构的输送方向与上方料库内盒皮的长折线方向相平行;输送结构包括输送机架及布置在输送机架上的吸风皮带,且吸风皮带做步进式输送;单张取料结构布置于料库的下方,其用于单张抓取盒皮,并将其放置于输送结构上。本实用新型可根据生产节拍自动从料库内取出单张盒皮并放置到输送结构上实现步进式间歇输送。
The utility model discloses a material reclaiming device of a cigarette rod casing automatic flattening and shaping collection system, which comprises a material storehouse, a conveying structure and a single-sheet reclaiming structure; Box skin; the conveying direction of the conveying structure is parallel to the direction of the long folding line of the box skin in the upper warehouse; the conveying structure includes a conveying frame and a suction belt arranged on the conveying frame, and the suction belt is used for step-by-step conveying; The single-sheet reclaiming structure is arranged below the material storehouse, which is used for single-sheet grabbing of the box skin and placing it on the conveying structure. The utility model can automatically take out a single box skin from the material storehouse according to the production rhythm and place it on the conveying structure to realize step-by-step intermittent conveying.
Description
技术领域technical field
本发明涉及卷烟条盒皮循环利用技术领域,尤其涉及一种卷烟条盒皮自动整平定型收集系统的取料装置。The invention relates to the technical field of cigarette rod casing recycling, in particular to a reclaiming device of a cigarette rod casing automatic leveling and shaping collection system.
背景技术Background technique
在手工封烟装条盒的生产过程中,大多数卷烟厂采用包装机生产出的标准小包通过条烟包装时使用白盒皮不点胶并用条包透明纸进行外包装,到手工封烟装条盒时把白盒皮拆开收集。为了节约成本,白盒皮一般要进行循环二次或三次使用,但使用过的条盒皮在包装机上由于已经经过一次包装过程,白盒皮产生变形很难二次使用,所以在二次使用前必须进行整平。In the production process of hand-sealed cigarette packs, most cigarette factories use standard small packs produced by packaging machines to pack cigarettes with white box skins without dispensing glue and wrap transparent paper for outer packaging. When the box is opened, the white box skin is disassembled and collected. In order to save costs, the white box skin is generally used twice or three times in a cycle, but the used carton skin has already undergone a packaging process on the packaging machine, and the deformation of the white box skin is difficult to use again. must be leveled before.
而针对白盒皮的整平,目前并无专门的设备可用。虽然存在一些纸张压平设备,但其并不能适用于变形后白盒皮的整平。For the leveling of white box skins, there is currently no special equipment available. Although there are some paper flattening devices, they are not suitable for flattening the white box skin after deformation.
如CN207986272U的实用新型专利就公开了一种烟盒印刷生产线纸张压平装置,其通过设置有螺纹柱和第一固定块,且在第一固定块上均铰接有连接杆,连接杆的另一端均铰接有固定块,转动圆盘手轮时,使得固定块底部的安装板下降,从而实现对纸张的压紧,通过在安装板内设有螺纹杆和驱动电机,驱动电机工作时,使得螺纹杆上的第二活动块水平移动,方便压辊在纸张上来回压紧,使得纸张的平整效果更好,通过在工作台的安装腔内水平放置有电热管,在纸张压平的同时对纸张加热,方便烟盒在印刷时将图文转印到纸张上。For example, the utility model patent of CN207986272U discloses a paper flattening device for a cigarette case printing production line, which is provided with a threaded column and a first fixing block, and a connecting rod is hinged on the first fixing block, and the other end of the connecting rod is connected. Both are hinged with a fixed block. When the disc handwheel is rotated, the mounting plate at the bottom of the fixed block is lowered, so as to realize the pressing of the paper. By installing a threaded rod and a driving motor in the mounting plate, when the driving motor works, the thread The second movable block on the rod moves horizontally, which is convenient for the pressing roller to press back and forth on the paper, so that the paper leveling effect is better. Heating, it is convenient for the cigarette case to transfer the pictures and texts to the paper during printing.
该压平设备只适用于烟盒成型前成卷纸张的压平,而对于使用后的白盒皮,由于其上存有变形及折痕,现有的压平设备很难满足整平要求。The flattening equipment is only suitable for flattening the rolled paper before the cigarette case is formed, and the existing flattening equipment is difficult to meet the flattening requirements due to the deformation and creases on the white box skin after use.
目前针对手工封烟装条盒的生产过程中白盒皮循环使用的客观需求,一直使用人工整理并重力压平,时间长又浪费人力,与行业降本增效的理念不符。At present, in view of the objective demand for the recycling of white box skins in the production process of hand-sealed cigarette boxes, manual sorting and gravity flattening have been used all the time, which takes a long time and wastes manpower, which is inconsistent with the industry's concept of reducing costs and increasing efficiency.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种卷烟条盒皮自动整平定型收集系统的取料装置。The purpose of the present invention is to provide a reclaiming device of the automatic flattening and shaping collection system for cigarette rod wrappers.
为解决上述技术问题,本发明采用如下技术方案:一种卷烟条盒皮自动整平定型收集系统的取料装置,包括料库、输送结构和单张取料结构;In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions: a reclaiming device of a cigarette rod casing automatic leveling and shaping collection system, including a material storehouse, a conveying structure and a single reclaiming structure;
料库位于输送结构的上方,其用于放置待处理的盒皮;料库包括料库框架及设于料库框架内侧的导料结构,导料结构由与盒皮侧边对应的库侧板和与盒皮顶角对应的库角板组成,库侧板和库角板均与料库框架固定连接,库侧板和库角板围合形成的区域即为盒皮放置区;料库框架的下侧固设有用于支撑盒皮的支撑角;The material warehouse is located above the conveying structure, which is used to place the box skins to be processed; the material warehouse includes a material warehouse frame and a material guide structure arranged on the inner side of the material warehouse frame, and the material guide structure consists of a warehouse side plate corresponding to the side of the box skin. It is composed of the corner plate corresponding to the top corner of the box skin. Both the side plate and the corner plate of the warehouse are fixedly connected to the frame of the warehouse. The area enclosed by the side plate and the corner plate of the warehouse is the box skin placement area; the frame of the warehouse The lower side of the box is fixed with a support angle for supporting the box skin;
输送结构的输送方向与上方料库内盒皮的长折线方向相平行,设定输送结构的输送方向为由右至左;输送结构包括输送机架及布置在输送机架上的吸风皮带,且吸风皮带做步进式输送;The conveying direction of the conveying structure is parallel to the direction of the long folding line of the box skin in the upper warehouse, and the conveying direction of the conveying structure is set to be from right to left; the conveying structure includes a conveying frame and a suction belt arranged on the conveying frame. And the suction belt is used for step-by-step conveying;
单张取料结构布置于料库的下方,其用于单张抓取盒皮,并将其放置于输送结构上;单张取料结构包括下料控制机构、吸盘机构和推料机构,下料控制机构包括分别位于料库下方并分别位于盒皮放置区左右两侧的左挡板和右挡板,左挡板和右挡板均沿前后方向延伸布置,并分别通过支架架设在输送机架上方;其中左挡板与对应的支架转动连接,并通过下料驱动装置实现往复摆动;其中右挡板与对应的支架固定连接;The single-sheet reclaiming structure is arranged below the material warehouse, which is used to grab the box skin and place it on the conveying structure; the single-sheet reclaiming structure includes a blanking control mechanism, a suction cup mechanism and a pushing mechanism. The material control mechanism includes a left baffle and a right baffle located under the material storehouse and respectively located on the left and right sides of the box skin placement area. The left baffle is rotatably connected with the corresponding bracket, and the reciprocating swing is realized by the blanking drive device; the right baffle is fixedly connected with the corresponding bracket;
吸盘机构包括至少两列吸盘组件,对应列的吸盘组件位于吸风皮带两侧的间隙处,并沉入输送机架设置;The suction cup mechanism includes at least two rows of suction cup assemblies, the suction cup assemblies of the corresponding row are located at the gaps on both sides of the suction belt, and are set in the conveyor frame;
推料机构位于单张取料结构的右侧,其包括沿左右方向布置的推料气缸和连接在推料气缸活塞杆端的推料板;推料板指向左侧,并在推料气缸作业用下由右挡板与输送机架之间的间隙处往复伸缩。The pushing mechanism is located on the right side of the single-sheet reclaiming structure, which includes a pushing cylinder arranged in the left-right direction and a pushing plate connected to the end of the piston rod of the pushing cylinder; the pushing plate points to the left and is used for the operation of the pushing cylinder. The bottom is reciprocating and retracting from the gap between the right baffle and the conveyor frame.
所述库角板为立式布置的90°角钢,库角板顶部向外扩散延伸形成入料导向结构;库侧板为立式布置的条板。The corner plate of the warehouse is a vertically arranged 90° angle steel, and the top of the corner plate of the warehouse extends outward to form a feeding guide structure; the side plate of the warehouse is a strip plate arranged vertically.
所述支撑角分设于料库框架的四周并均向料库中心凸出设置,且四周的支撑角均位于同一水平高度,每个支撑角均向下倾斜。The supporting corners are arranged around the silo frame and protrude toward the center of the silo, and the surrounding supporting corners are all located at the same level, and each supporting corner is inclined downward.
所述左挡板和右挡板对称布置,左挡板上半部向左侧朝上倾斜设置,右挡板上半部向右侧朝上倾斜设置。The left baffle and the right baffle are arranged symmetrically, the upper half of the left baffle is inclined upward to the left, and the upper half of the right baffle is inclined upward to the right.
所述下料驱动装置为下料驱动气缸,左挡板两端通过挡板轴与对应的机架转动连接,挡板轴与下料驱动气缸的活塞杆之间通过连杆连接。The blanking driving device is a blanking driving cylinder, the two ends of the left baffle are rotatably connected with the corresponding frame through the baffle shaft, and the baffle shaft and the piston rod of the blanking driving cylinder are connected by connecting rods.
每列吸盘组件均包括沿左右方向布置的吸盘安装架和在吸盘安装架上排布设置的吸盘,吸盘的吸口均朝向上方料库设置;吸盘安装架的下方连接有吸盘升降结构,以控制吸盘组件升降;吸盘组件在吸盘升降结构作用下升起至高位时,吸盘组件的吸盘吸附到料库中最底侧的一张盒皮;吸盘组件在吸盘升降结构作用下下降起至低位时,吸附的盒皮随之移动放置到输送结构的吸风皮带上。Each row of suction cup assemblies includes suction cup mounting brackets arranged in the left-right direction and suction cups arranged on the suction cup mounting frame. The suction ports of the suction cups are all set towards the upper warehouse; the suction cup lifting structure is connected to the lower part of the suction cup mounting frame to control the suction cups The assembly is lifted and lowered; when the suction cup assembly is raised to a high position under the action of the suction cup lifting structure, the suction cup of the suction cup assembly is adsorbed to the bottommost box in the warehouse; when the suction cup assembly is lowered to a low position under the action of the suction cup lifting structure, the suction cup The box skin is moved and placed on the suction belt of the conveying structure.
所述吸风皮带等间距布置有至少三条。At least three of the suction belts are arranged at equal intervals.
本发明的有益效果是:The beneficial effects of the present invention are:
本发明中取料装置由料库、输送结构和单张取料结构组成,其中料库位于输送结构的上方,待处理的盒皮成摞放置到料库中,且盒皮的外侧面朝上设置,方便单张取料结构作用取料;单张取料结构布置于料库的下方,其用于单张抓取盒皮,并将其放置于输送结构上;输送结构的输送方向与上方料库内盒皮的长折线方向相平行,方便后续加工处理,三者配合可根据生产节拍自动从料库内取出单张盒皮并放置到输送结构上实现步进式间歇输送。In the present invention, the reclaiming device is composed of a material storehouse, a conveying structure and a single-sheet reclaiming structure, wherein the material storehouse is located above the conveying structure, and the box skins to be processed are placed in a stack in the material storehouse, and the outer side of the box skins faces upwards. Set, it is convenient for the single-sheet reclaiming structure to function and reclaim the material; the single-sheet reclaiming structure is arranged below the material warehouse, which is used to grab the box skin in a single sheet and place it on the conveying structure; the conveying direction of the conveying structure is the same as the upper one. The direction of the long folding lines of the box skins in the material warehouse is parallel, which is convenient for subsequent processing. The combination of the three can automatically take out a single box skin from the material warehouse according to the production rhythm and place it on the conveying structure to realize step-by-step intermittent conveying.
本发明的料库中设有导料结构,导料结构由与盒皮侧边对应的库侧板和与盒皮顶角对应的库角板组成,库侧板和库角板均与料库框架固定连接,库侧板和库角板围合形成的区域即为盒皮放置区;上述料库导料结构通过库侧板和库角板的配合,不仅实现对拆开盒皮的配合导向,而且能够避免盒皮在料库中再次变形。本发明可根据不同的盒皮规格采取直接更换料库的方式适应规格变换。The material warehouse of the present invention is provided with a material guide structure, and the material guide structure is composed of a warehouse side plate corresponding to the side of the box skin and a warehouse corner plate corresponding to the top corner of the box skin. Both the warehouse side plate and the warehouse corner plate are connected to the warehouse The frame is fixedly connected, and the area enclosed by the side plate of the warehouse and the corner plate of the warehouse is the box skin placement area; the above-mentioned material guide structure of the warehouse can not only realize the coordination and guidance of the opening of the box skin through the cooperation of the warehouse side plate and the warehouse corner plate , and can prevent the box skin from being deformed again in the material warehouse. The present invention can adapt to the specification change by directly replacing the material storehouse according to different box skin specifications.
库角板为立式布置的90°角钢,库角板顶部向外扩散延伸形成入料导向结构,方便盒皮在料库的入料放置。The corner plate of the warehouse is a 90° angle steel arranged vertically. The top of the corner plate of the warehouse extends outward to form a feeding guide structure, which is convenient for the box skin to be placed in the warehouse.
本发明的输送结构包括输送机架及布置在输送机架上的吸风皮带,吸风皮带等间距布置有至少三条,且吸风皮带做步进式输送,吸风皮带的设置能够实现对盒皮的紧密吸附定位,避免盒皮的输送过程中跑位。The conveying structure of the present invention includes a conveying frame and suction belts arranged on the conveying frame. At least three suction belts are arranged at equal intervals, and the suction belts are conveyed in a step-by-step manner, and the arrangement of the suction belts can realize box matching. The skin is tightly adsorbed and positioned to avoid displacement during the conveying process of the box skin.
本发明的单张取料结构包括下料控制机构、吸盘机构和推料机构,下料控制机构包括分别位于料库下方并分别位于盒皮放置区左右两侧的左挡板和右挡板,左挡板和右挡板均沿前后方向延伸布置,并分别通过支架架设在输送机架上方;其中左挡板与对应的支架转动连接,并通过下料驱动装置实现往复摆动;其中右挡板与对应的支架固定连接。The single-sheet reclaiming structure of the present invention includes a blanking control mechanism, a suction cup mechanism and a pushing mechanism, and the blanking control mechanism includes a left baffle and a right baffle respectively located below the material storehouse and respectively located on the left and right sides of the box skin placing area, The left baffle and the right baffle are arranged along the front and rear directions, and are respectively erected above the conveyor frame through the brackets; the left baffle is rotatably connected with the corresponding bracket, and the reciprocating swing is realized by the blanking drive device; the right baffle is Fixed connection with the corresponding bracket.
工作时,左挡板和右挡板分别对应盒皮短折线外侧的折页,在盒皮被往下抓取时,可同时实现对该处折页的反向折弯(由于拆开盒皮是在折线处朝内侧面折弯,反向折弯处理后从而实现对盒皮的折平);同时左挡板通过下料驱动装置进行往复摆动,盒皮在单张下料过程中,落至左、右挡板的下半部位置处,左挡板下半部向左侧转动倾斜,使左、右挡板之间的区域变大,从而方便盒皮落料。When working, the left baffle and the right baffle correspond to the folds on the outer side of the short folding line of the box skin respectively. When the box skin is grabbed downward, the reverse bending of the folded pages can be realized at the same time (due to the opening of the box skin. It is bent to the inner side at the folding line, and the box skin is folded flat after reverse bending); at the same time, the left baffle swings back and forth through the blanking drive device, and the box skin falls off during the single blanking process. To the position of the lower half of the left and right baffles, the lower half of the left baffle rotates and tilts to the left, so that the area between the left and right baffles becomes larger, so as to facilitate the blanking of the box skin.
本发明中左挡板和右挡板对称布置,左挡板上半部向左侧朝上倾斜设置,右挡板上半部向右侧朝上倾斜设置,方便盒皮被往下抓取时落料,且能更好实现反向折弯效果。In the present invention, the left baffle and the right baffle are arranged symmetrically, the upper half of the left baffle is inclined upward to the left, and the upper half of the right baffle is inclined upward to the right, which is convenient for the box skin to be grabbed downward. Blanking, and can better achieve reverse bending effect.
吸盘机构包括至少两列吸盘组件,对应列的吸盘组件位于相邻吸风皮带的间隙处,并沉入输送机架设置;每列吸盘组件均包括沿左右方向布置的吸盘安装架和在吸盘安装架上排布设置的吸盘,吸盘的吸口均朝向上方料库设置;吸盘安装架的下方连接有吸盘升降结构,以控制吸盘组件升降;吸盘组件在吸盘升降结构作用下升起至高位时,吸盘组件的吸盘吸附到料库中最底侧的一张盒皮;吸盘组件在吸盘升降结构作用下下降起至低位时,吸附的盒皮随之移动放置到输送结构的吸风皮带上,从而实现单张抓取盒皮的动作,且便于控制。本发明的吸盘机构与输送结构相结合,不仅互不干涉,保证设备的紧凑性,且作业效率高。The suction cup mechanism includes at least two rows of suction cup assemblies, and the suction cup assemblies of the corresponding row are located at the gaps between adjacent suction belts and are sunk into the conveyor frame; The suction cups are arranged on the shelf, and the suction ports of the suction cups are all set towards the upper warehouse; the suction cup lifting structure is connected below the suction cup mounting frame to control the lifting of the suction cup assembly; when the suction cup assembly rises to a high position under the action of the suction cup lifting structure, the suction cup The suction cup of the assembly is adsorbed to the bottommost box skin in the material warehouse; when the suction cup assembly is lowered to a low position under the action of the suction cup lifting structure, the suctioned box skin is moved and placed on the suction belt of the conveying structure, so as to realize The action of grabbing the box skin in a single sheet is easy to control. The suction cup mechanism of the present invention is combined with the conveying structure, which not only does not interfere with each other, but also ensures the compactness of the equipment and high operating efficiency.
推料机构位于单张取料结构的右侧,其包括沿左右方向布置的推料气缸和连接在推料气缸活塞杆端的推料板;推料板指向左侧,并在推料气缸作业用下由右挡板与输送机架之间的间隙处往复伸缩,通过上述推料机构的设置,在盒皮落料过程中,由于右挡板位置固定,盒皮短折线外侧的折页会搭在右挡板上,此时推料机构伸出实现对该侧折页处的反向折弯,从而实现对盒皮该处的反向折弯。The pushing mechanism is located on the right side of the single-sheet reclaiming structure, which includes a pushing cylinder arranged in the left-right direction and a pushing plate connected to the end of the piston rod of the pushing cylinder; the pushing plate points to the left and is used for the operation of the pushing cylinder. The bottom is reciprocating and retracting from the gap between the right baffle and the conveyor frame. Through the setting of the above-mentioned pushing mechanism, during the blanking process of the box skin, due to the fixed position of the right baffle, the folds on the outside of the short folding line of the box skin will overlap. On the right baffle, at this time, the pushing mechanism is extended to realize the reverse bending of the side fold, so as to realize the reverse bending of the box skin.
附图说明Description of drawings
图1是本发明实施例的总装立体示意图;1 is a schematic perspective view of an assembly of an embodiment of the present invention;
图2是本发明实施例中取料装置的立体示意图;Fig. 2 is the three-dimensional schematic diagram of the reclaiming device in the embodiment of the present invention;
图3是取料装置中料库部位的立体示意图;Fig. 3 is the three-dimensional schematic diagram of the material warehouse part in the reclaiming device;
图4是图3后视方向的立体示意图;Fig. 4 is the three-dimensional schematic diagram of the rear view direction of Fig. 3;
图5是图3的仰视图;Fig. 5 is the bottom view of Fig. 3;
图6是取料装置中输送结构的立体示意图;Fig. 6 is the three-dimensional schematic diagram of the conveying structure in the reclaiming device;
图7是取料装置中吸盘机构的立体示意图;Fig. 7 is the three-dimensional schematic diagram of the suction cup mechanism in the reclaiming device;
图8是本发明实施例中自动整平热压装置的立体示意图;8 is a schematic perspective view of an automatic leveling hot-pressing device in an embodiment of the present invention;
图9是本发明实施例中加速输送装置的立体示意图;Fig. 9 is the three-dimensional schematic diagram of the accelerated conveying device in the embodiment of the present invention;
图10是图9的俯视图;Fig. 10 is the top view of Fig. 9;
图11是图9的主视图;Fig. 11 is the front view of Fig. 9;
图12是加速输送装置中位置调整机构的俯视图;Figure 12 is a top view of the position adjustment mechanism in the accelerated conveying device;
图13是加速输送装置中压轮架的主视图;Figure 13 is a front view of the pinch roller frame in the accelerated conveying device;
图14本发明实施例中收料整理装置的示意图;Figure 14 is a schematic diagram of a receiving and finishing device in an embodiment of the present invention;
图15是收料整理装置中收料机架及收料仓的立体示意图;Fig. 15 is the three-dimensional schematic diagram of the material receiving rack and the material receiving bin in the material receiving and finishing device;
图16是图15的主视图;Fig. 16 is the front view of Fig. 15;
图17是收料整理装置中成摞导出机构的立体示意图;Figure 17 is a perspective view of a stacking export mechanism in the material receiving and finishing device;
图18是本发明实施例中盒皮的俯视图。Figure 18 is a top view of the box skin in the embodiment of the present invention.
具体实施方式Detailed ways
以下结合附图对本发明的具体实施方式作详细说明。The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
如图1至图18所示,本实施例的卷烟条盒皮自动整平定型收集系统,包括取料装置1、自动整平热压装置2、加速输送装置3、收料整理装置4和电控装置5。As shown in Fig. 1 to Fig. 18, the automatic leveling and shaping collection system for cigarette rod wrappers in this embodiment includes a reclaiming device 1, an automatic leveling and hot pressing device 2, an accelerating conveying device 3, a material receiving and finishing device 4, and an electric control device 5.
取料装置由料库11、输送结构12和单张取料结构13组成。其中料库11位于输送结构12的上方,待处理的盒皮6成摞放置到料库11中,且盒皮6的外侧面朝上设置,方便单张取料结构13作用取料;单张取料结构13布置于料库11的下方,其用于单张抓取盒皮,并将其放置于输送结构12上;输送结构12的输送方向与上方料库11内盒皮的长折线方向相平行,方便后续加工处理,三者配合可根据生产节拍自动从料库内取出单张盒皮并放置到输送结构上实现步进式间歇输送。The reclaiming device is composed of a material storehouse 11 , a conveying structure 12 and a single-sheet reclaiming structure 13 . Wherein the material warehouse 11 is located above the conveying structure 12, the box skins 6 to be processed are placed in the material warehouse 11 in a stack, and the outer side of the box skins 6 is set up, which is convenient for the single-sheet material reclaiming structure 13 to function and reclaim the material; The reclaiming structure 13 is arranged below the material warehouse 11, which is used to grab a single box skin and place it on the conveying structure 12; They are parallel to each other, which is convenient for subsequent processing. The cooperation of the three can automatically take out a single box skin from the material warehouse and place it on the conveying structure to realize step-by-step intermittent conveying according to the production rhythm.
料库11包括料库框架111及设于料库框架111内侧的导料结构,导料结构由与盒皮侧边对应的库侧板112和与盒皮顶角对应的库角板113组成,库侧板112和库角板113均与料库框架111固定连接,库侧板112和库角板113围合形成的区域即为盒皮放置区;料库框架111的下侧固设有用于支撑盒皮的支撑角114,支撑角114分设于料库框架111的四周并均向料库中心凸出设置,且四周的支撑角均位于同一水平高度,并且每个支撑角114均向下倾斜。The material warehouse 11 includes a material warehouse frame 111 and a material guide structure arranged inside the material warehouse frame 111. The material guide structure is composed of a warehouse side plate 112 corresponding to the side of the box skin and a warehouse corner plate 113 corresponding to the top corner of the box skin. Both the warehouse side plate 112 and the warehouse corner plate 113 are fixedly connected with the warehouse frame 111, and the area enclosed by the warehouse side plate 112 and the warehouse corner plate 113 is the box skin placement area; Supporting corners 114 supporting the box skin, the supporting corners 114 are respectively arranged around the silo frame 111 and protrude toward the center of the silo, and the surrounding supporting corners are all located at the same level, and each supporting corner 114 is inclined downward. .
上述导料结构通过库侧板112和库角板113的配合,不仅实现对拆开盒皮的配合导向,而且能够避免盒皮在料库中再次变形。本实施例并可根据不同的盒皮规格采取直接更换料库的方式适应规格变换。The above-mentioned material guiding structure not only realizes the cooperation and guidance of the disassembled box skin, but also can prevent the box skin from being deformed again in the material warehouse through the cooperation of the storage side plate 112 and the storage corner plate 113 . This embodiment can adapt to the specification change by directly replacing the material magazine according to different box skin specifications.
本实施例中,库角板113为立式布置的90°角钢,库角板113顶部向外扩散延伸形成入料导向结构,方便盒皮在料库的入料放置;库侧板112为立式布置的条板。In this embodiment, the corner plate 113 of the warehouse is a 90° angle steel arranged vertically, and the top of the corner plate 113 spreads outward to form a feeding guide structure, which is convenient for the box skin to be placed in the warehouse; the side plate 112 of the warehouse is vertical Arranged planks.
输送结构12的输送方向与上方料库11内盒皮的长折线方向相平行,设定输送结构的输送方向为由右至左;输送结构12包括输送机架122及布置在输送机架122上的吸风皮带121,吸风皮带121等间距布置有至少三条,且吸风皮带121在电机驱动下做步进式输送。吸风皮带121的设置能够实现对盒皮的紧密吸附定位,避免盒皮的输送过程中跑位。The conveying direction of the conveying structure 12 is parallel to the direction of the long folding line of the inner box of the upper material warehouse 11, and the conveying direction of the conveying structure is set to be from right to left; the conveying structure 12 includes a conveying frame 122 and is arranged on the conveying frame 122. At least three suction belts 121 are arranged at equal intervals, and the suction belts 121 are conveyed step by step under the driving of the motor. The setting of the suction belt 121 can realize the tight adsorption and positioning of the box skin, and avoid the displacement of the box skin during the conveying process.
单张取料结构13布置于料库11的下方,其用于单张抓取盒皮,并将其放置于输送结构12上。单张取料结构包括下料控制机构、吸盘机构和推料机构,下料控制机构包括分别位于料库11下方并分别位于盒皮放置区左右两侧的左挡板131和右挡板132,左挡板131和右挡板132均沿前后方向延伸布置,并分别通过支架架设在输送机架上方;其中左挡板131与对应的支架转动连接,并通过下料驱动装置实现往复摆动;其中右挡板132与对应的支架固定连接。The single-sheet reclaiming structure 13 is arranged below the material magazine 11 , which is used for picking up the box skin by a single sheet and placing it on the conveying structure 12 . The single-sheet reclaiming structure includes a blanking control mechanism, a suction cup mechanism and a pushing mechanism. The blanking control mechanism includes a left baffle 131 and a right baffle 132 located below the material storehouse 11 and respectively located on the left and right sides of the box skin placement area. The left baffle 131 and the right baffle 132 are both extended and arranged in the front-rear direction, and are respectively erected above the conveyor frame through the brackets; wherein the left baffle 131 is rotatably connected with the corresponding bracket, and reciprocating swing is realized by the blanking drive device; wherein The right baffle 132 is fixedly connected with the corresponding bracket.
本实施例中,下料驱动装置选用气缸134,左挡板131两端通过挡板轴与对应的机架转动连接,挡板轴与下料驱动气缸134的活塞杆之间通过连杆连接,以实现对左挡板131的往复摆动驱动。In this embodiment, a cylinder 134 is used as the blanking drive device, the two ends of the left baffle 131 are rotatably connected to the corresponding frame through the baffle shaft, and the baffle shaft and the piston rod of the blanking driving cylinder 134 are connected by connecting rods, In order to realize the reciprocating swing driving of the left baffle 131 .
工作时,左挡板131和右挡板132分别对应盒皮短折线外侧的折页,在盒皮被往下抓取时,可同时实现对该处折页的反向折弯(由于拆开盒皮是在折线处朝内侧面折弯,反向折弯处理后从而实现对盒皮的折平);同时左挡板131通过下料驱动装置进行往复摆动,盒皮在单张下料过程中,落至左、右挡板的下半部位置处,左挡板131下半部向左侧转动倾斜,使左、右挡板之间的区域变大,从而方便盒皮落料。During operation, the left baffle 131 and the right baffle 132 correspond to the folds on the outer side of the short folding line of the box skin respectively. When the box skin is grasped downward, the reverse bending of the folded pages can be realized at the same time (due to the opening The box skin is bent towards the inner side at the folding line, and the box skin is folded flat after reverse bending treatment); at the same time, the left baffle 131 swings back and forth through the blanking drive device, and the box skin is in the single blanking process. In the middle, it falls to the lower half of the left and right baffles, and the lower half of the left baffle 131 rotates and tilts to the left, so that the area between the left and right baffles becomes larger, so as to facilitate the blanking of the box skin.
并且左挡板131和右挡板132对称布置,左挡板131上半部向左侧朝上倾斜设置,右挡板132上半部向右侧朝上倾斜设置,方便盒皮被往下抓取时落料,且能更好实现反向折弯效果。And the left baffle 131 and the right baffle 132 are arranged symmetrically, the upper half of the left baffle 131 is inclined upward to the left, and the upper half of the right baffle 132 is inclined upward to the right, so that the box skin can be easily grasped downward. The material is blanked when taking out, and the reverse bending effect can be better achieved.
吸盘机构包括至少两列吸盘组件,对应列的吸盘组件位于吸风皮带121两侧的间隙123处,并沉入输送机架设置;每列吸盘组件均包括沿左右方向布置的吸盘安装架135和在吸盘安装架135上排布设置的吸盘136,吸盘136的吸口均朝向上方料库设置;吸盘安装架135的下方连接有吸盘升降结构,以控制吸盘组件升降;吸盘升降结构选用吸盘升降气缸137。The suction cup mechanism includes at least two rows of suction cup assemblies, the suction cup assemblies of the corresponding row are located at the gaps 123 on both sides of the suction belt 121, and are set in the conveyor frame; each row of suction cup assemblies includes suction cup mounting brackets 135 and The suction cups 136 are arranged on the suction cup mounting frame 135, and the suction ports of the suction cups 136 are arranged towards the upper warehouse; a suction cup lifting structure is connected below the suction cup mounting frame 135 to control the lifting and lowering of the suction cup assembly; the suction cup lifting structure selects the suction cup lifting cylinder 137 .
吸盘组件在吸盘升降结构作用下升起至高位时,吸盘组件的吸盘136吸附到料库11中最底侧的一张盒皮;吸盘组件在吸盘升降结构作用下下降起至低位时,吸附的盒皮随之移动放置到输送结构12的吸风皮带121上。该吸盘机构与输送结构相结合,不仅互不干涉,保证设备的紧凑性,且作业效率高。When the suction cup assembly rises to a high position under the action of the suction cup lifting structure, the suction cup 136 of the suction cup assembly is adsorbed to a box on the bottom side of the material warehouse 11; when the suction cup assembly descends to a low position under the action of the suction cup lifting structure, the suction cup The box skin is then moved and placed on the suction belt 121 of the conveying structure 12 . The suction cup mechanism is combined with the conveying structure, which not only does not interfere with each other, but also ensures the compactness of the equipment and high operating efficiency.
推料机构位于单张取料结构的右侧,其包括沿左右方向布置的推料气缸138和连接在推料气缸138活塞杆端的推料板133;推料板133指向左侧,并在推料气缸138作业用下由右挡板132与输送机架之间的间隙处往复伸缩。通过上述推料机构的设置,在盒皮落料过程中,由于右挡板132位置固定,盒皮短折线外侧的折页会搭在右挡板132上,此时推料机构伸出实现对该侧折页处的反向折弯,从而实现对盒皮该处的反向折弯。The pushing mechanism is located on the right side of the single-sheet reclaiming structure, which includes a pushing cylinder 138 arranged in the left-right direction and a pushing plate 133 connected to the end of the piston rod of the pushing cylinder 138; The material cylinder 138 reciprocates and expands from the gap between the right baffle plate 132 and the conveying frame during operation. Through the above-mentioned setting of the pushing mechanism, during the blanking process of the box skin, since the position of the right baffle 132 is fixed, the folds on the outer side of the short folding line of the box skin will ride on the right baffle 132. Reverse bending at the side fold, so as to realize the reverse bending of the box skin.
自动整平热压装置2架设在输送结构12上方,并位于取料装置1的左侧位置处,料库11中的盒皮由单张取料结构13取出放置到输送结构12上,并在输送结构12的输送下运至自动整平热压装置处步进式停留,之后自动整平热压装置2下落并完成对盒皮的热压整平处理。The automatic leveling and hot pressing device 2 is erected above the conveying structure 12 and is located at the left position of the reclaiming device 1. The box skins in the material warehouse 11 are taken out from the single reclaiming structure 13 and placed on the conveying structure 12, and are placed on the conveying structure 12. The conveying structure 12 is transported down to the automatic leveling and hot-pressing device for a step-by-step stop, after which the automatic leveling and hot-pressing device 2 falls down and completes the hot-pressing and leveling treatment of the box skin.
自动整平热压装置2包括位于输送结构12正上方的加热体21、用于推动加热体21往复升降的热压驱动机构以及对加热体往复升降起导向作用的热压导向机构。The automatic leveling hot pressing device 2 includes a heating body 21 directly above the conveying structure 12 , a hot pressing driving mechanism for pushing the heating body 21 to move up and down, and a hot pressing guide mechanism for guiding the reciprocating up and down of the heating body.
热压导向机构包括与加热体21固定连接并分别朝前后方向伸出的支撑臂22,且支撑臂22在加热体的左右侧对称布置有两条,输送机架122上与支撑臂22对应处分别固定有导向座23,导向座23内设有与其在竖向方向上滑动配合的导向柱24,导向柱24向上与对应的支撑臂固定连接22。热压导向机构的上述设置实现对加热体的稳固导向,保证平稳作业。The hot-pressing guide mechanism includes support arms 22 that are fixedly connected to the heating body 21 and protrude in the front and rear directions respectively, and two support arms 22 are symmetrically arranged on the left and right sides of the heating body. The conveyor frame 122 corresponds to the support arms 22 Guide seats 23 are respectively fixed. The guide seats 23 are provided with guide posts 24 which are slidably matched with them in the vertical direction. The guide posts 24 are fixedly connected 22 to the corresponding support arms upward. The above arrangement of the hot-pressing guiding mechanism realizes the stable guiding of the heating body and ensures smooth operation.
热压驱动机构包括设于加热体上方的热压升降气缸25,热压升降气缸25通过支撑架26固定在输送机架上,且热压升降气缸25的活塞杆端与加热体21固定连接;支撑架26上位于热压升降气缸25的两侧分别设有拉杆通孔,拉杆通孔内设有竖向布置并与其滑动配合的拉杆27,拉杆27的下端与加热体21固定连接,拉杆27的上端固设有挡圈28;当热压升降气缸25推动加热体21与输送结构上盒皮热压接触时,拉杆27上的挡圈28与支撑架26抵接。热压驱动机构的上述设置实现了加热体21热压盒皮时的压力保证,并且拉杆27的设置避免热压体行程过大而与输送结构碰撞发生损坏。The hot-pressing driving mechanism includes a hot-pressing lifting cylinder 25 arranged above the heating body, the hot-pressing lifting cylinder 25 is fixed on the conveying frame through the support frame 26, and the piston rod end of the hot-pressing lifting cylinder 25 is fixedly connected with the heating body 21; The support frame 26 is provided with pull rod through holes on both sides of the hot-pressing lifting cylinder 25 respectively. The pull rod through holes are provided with pull rods 27 arranged vertically and slidingly matched with them. The lower end of the pull rod 27 is fixedly connected with the heating body 21. The pull rod 27 A retaining ring 28 is fixed on the upper end of the tie rod; when the hot pressing lift cylinder 25 pushes the heating body 21 to contact the upper casing of the conveying structure by hot pressing, the retaining ring 28 on the pull rod 27 abuts against the support frame 26 . The above-mentioned arrangement of the hot-pressing driving mechanism realizes the pressure guarantee when the heating body 21 hot-presses the box skin, and the arrangement of the pull rod 27 prevents the hot-pressing body from colliding with the conveying structure due to excessive stroke and being damaged.
本实施例中,支撑架26包括沿前后方向布置的气缸安装板,气缸安装板的两端分别固定连接有向下延伸的中支撑板,中支撑板的下端与输送机架固定连接。In this embodiment, the support frame 26 includes a cylinder mounting plate arranged in the front-rear direction, two ends of the cylinder mounting plate are respectively fixedly connected with a downwardly extending middle support plate, and the lower end of the middle support plate is fixedly connected with the conveyor frame.
加速输送装置3接于输送结构12的左侧,用于接受经输送结构12输送过来的盒皮并对其加速输送;加速输送装置3包括加速皮带输送机31(加速皮带输送机31的输送速度大于输送结构12的输送速度)、输送压辊机构和反向折弯机构,加速皮带输送机31的输送方向与输送结构相重合,且加速皮带输送机31的右端设有加速接料机构,从而可高效接受经输送结构输送过来的盒皮并对其加速输送,使盒皮被加速输送并冲到收料整理装置4中。The acceleration conveying device 3 is connected to the left side of the conveying structure 12, and is used to receive the box skins conveyed by the conveying structure 12 and accelerate the conveying; (greater than the conveying speed of the conveying structure 12), conveying roller mechanism and reverse bending mechanism, the conveying direction of the accelerating belt conveyor 31 coincides with the conveying structure, and the right end of the accelerating belt conveyor 31 is provided with an accelerating material receiving mechanism, thereby The box skins conveyed by the conveying structure can be efficiently received and conveyed at an accelerated rate, so that the box skins are conveyed at an accelerated rate and rushed to the receiving and finishing device 4 .
加速接料机构包括设于加速皮带输送机31的右端并分别位于加速皮带输送机前后两侧的接料槽32,接料槽32与加速皮带输送机机架固定连接,且两接料槽32的槽口相对设置;接料槽32的左端与加速皮带输送机31的皮带部对接,右端向外水平倾斜并扩口;两个接料槽配32合形成进口大、出口小的接料结构。通过接料槽32的设置,输送结构输送过来的盒皮可无缝对接的导到加速皮带输送机31,保证流水化作业。The acceleration feeding mechanism includes feeding troughs 32 arranged on the right end of the accelerating belt conveyor 31 and respectively located on the front and rear sides of the accelerating belt conveyor. The left end of the feeding groove 32 is connected to the belt part of the accelerating belt conveyor 31, and the right end is horizontally inclined outward and flared; the two feeding grooves are matched with 32 to form a feeding structure with a large inlet and a small outlet. . Through the setting of the receiving chute 32, the box skins conveyed by the conveying structure can be seamlessly connected to the acceleration belt conveyor 31 to ensure the streamlined operation.
若加速输送装置3与输送结构12之间间隙过大,还可在输送结构左端固定连接的接料导板,接料导板沿左右方向延伸,且接料导板的左端导向加速皮带输送机。本实施例中,接料导板在附图中未表示。If the gap between the accelerating conveying device 3 and the conveying structure 12 is too large, a feeding guide plate can also be fixedly connected at the left end of the conveying structure. In this embodiment, the feeding guide plate is not shown in the drawings.
输送压辊机构包括在加速皮带输送机31输送面上方沿左右方向间隔排布的输送压辊组件,每个输送压辊组件均包括架设固定在加速皮带输送机机架上的压辊轴33,压辊轴33上沿其长度方向间隔布置至少两个输送压轮34。由于加速皮带输送机31要实现对盒皮的加速飞冲,加速皮带输送机1只能选用普通带式输送机,输送压辊机构的设置可保证盒皮被压贴在皮带上,避免跑位。The conveying pressure roller mechanism includes conveying pressure roller assemblies arranged at intervals in the left and right direction above the conveying surface of the accelerating belt conveyor 31, and each conveying pressure roller assembly includes a pressure roller shaft 33 erected and fixed on the frame of the accelerating belt conveyor, At least two conveying pinch rollers 34 are arranged on the pinch roller shaft 33 at intervals along its length direction. Since the acceleration belt conveyor 31 needs to realize the accelerated flying rush to the box skin, the acceleration belt conveyor 1 can only be selected as an ordinary belt conveyor, and the setting of the conveying pressure roller mechanism can ensure that the box skin is pressed against the belt to avoid position shifting .
反向折弯机构包括折弯导向翘板组件和折痕压辊组件,折弯导向翘板组件包括设于加速皮带输送机31的左端并分别位于加速皮带输送机前后两侧的折弯导向翘板35;折弯导向翘板35与加速皮带输送机机架固定连接,且右端与加速皮带输送机的皮带部对接,左端向加速皮带输送机的中线收缩并翘起在输送面上方。The reverse bending mechanism includes a bending guide rocker assembly and a crease pressing roller assembly. The bending guide rocker assembly includes a bending guide rocker set at the left end of the acceleration belt conveyor 31 and located on the front and rear sides of the acceleration belt conveyor respectively. Plate 35; Bending guide rocker 35 is fixedly connected with the acceleration belt conveyor frame, and the right end is butted with the belt part of the acceleration belt conveyor, and the left end is retracted toward the center line of the acceleration belt conveyor and raised above the conveying surface.
折痕压辊组件包括架设固定在加速皮带输送机机架上的压辊轴36,压辊轴36上沿其长度方向间隔布置折痕压轮37。折痕压轮37的数量及位置与待处理的盒皮上的长折线的位置及数量一一对应。本实施例中,折痕压轮37设有四个,与盒皮上四条长折线一一对应。The crease pressing roller assembly includes a pressing roller shaft 36 erected and fixed on the frame of the accelerating belt conveyor, and the crease pressing rollers 37 are arranged at intervals along the length direction of the pressing roller shaft 36 . The number and position of the crease pressing rollers 37 correspond to the positions and numbers of the long folding lines on the box skin to be processed. In this embodiment, there are four crease pressing wheels 37, which correspond to the four long folding lines on the box skin one-to-one.
该处反向折弯机构与加速皮带输送机的配合,实现了对盒皮长折线侧折页的折弯处理;工作中盒皮被输送到反向折弯机构时,折痕压轮37正好压在长折线上,在盒皮继续向前输送过程中,盒皮最外侧的两折页被折弯导向翘板组件反向顶起,实现折弯处理,并且避免非折线处被反折,减少盒皮损耗,提高重复利用次数。The cooperation of the reverse bending mechanism and the acceleration belt conveyor at this place realizes the bending process of the side folding of the long folding line of the box skin; when the box skin is conveyed to the reverse bending mechanism during operation, the crease pressing wheel 37 is just right. Pressed on the long folding line, when the box skin continues to be transported forward, the outermost two folds of the box skin are reversely pushed up by the bending guide rocker assembly to realize the bending process and avoid the non-folding line from being folded back. Reduce the loss of box skins and increase the number of reuses.
输送压轮34和折痕压轮37均由压轮架38和压轮体39组成,压轮架38与对应的压辊轴连接,压轮体39安装在压轮架37上并可转动。本实施例中,输送压轮34的压轮体为圆柱形结构,避免输送过程中盒皮被压出痕迹,保证盒皮质量;折痕压轮37的压轮体为向外周处收缩的菱形结构,方便实现对长折线的准确对照。The conveying pressing wheel 34 and the crease pressing wheel 37 are composed of a pressing wheel frame 38 and a pressing wheel body 39, the pressing wheel frame 38 is connected with the corresponding pressing roller shaft, and the pressing wheel body 39 is installed on the pressing wheel frame 37 and can be rotated. In this embodiment, the pressure roller body of the conveying pressure roller 34 is a cylindrical structure, so as to prevent the box skin from being pressed out during the conveying process and ensure the quality of the box skin; The structure is convenient to achieve accurate comparison of long polylines.
并且,压轮架38为张力下压式结构,其包括与压辊轴连接的固定架381和与压轮体39连接的活动架382,固定架381与活动架382铰接连接,且固定架381与活动架382之间连接有张力机构383,张力机构383推动活动架向下压,保证了对盒皮的稳定压合,避免其跑位。本实施例中,所述张力机构383选用压簧。In addition, the pressure roller frame 38 is a tension-pressing type structure, which includes a fixed frame 381 connected with the pressure roller shaft and a movable frame 382 connected with the pressure roller body 39. The fixed frame 381 is hingedly connected with the movable frame 382, and the fixed frame 381 A tension mechanism 383 is connected with the movable frame 382, and the tension mechanism 383 pushes the movable frame to press down, which ensures the stable pressing of the box skin and avoids its displacement. In this embodiment, the tension mechanism 383 selects a compression spring.
压轮架38与压辊轴之间设有位置调整机构,位置调整结构包括在压辊轴上沿其长度方向设置的长槽384,压轮架38的固定架381套设在压辊轴上,且该处穿过设有与其螺纹连接的位置锁定螺钉,位置锁定螺钉的端部位于长槽384内并与其抵接配合,从而可根据盒皮规格设定压轮的不同位置,提高设备适用范围。A position adjustment mechanism is arranged between the pressure roller frame 38 and the pressure roller shaft. The position adjustment structure includes a long groove 384 arranged on the pressure roller shaft along its length direction, and the fixing frame 381 of the pressure roller frame 38 is sleeved on the pressure roller shaft. , and there is a position locking screw that is threadedly connected to it, and the end of the position locking screw is located in the long groove 384 and abuts and cooperates with it, so that the different positions of the pressing wheel can be set according to the specifications of the box, and the equipment is suitable for use. scope.
收料整理装置4设于加速输送装置3的左侧,包括收料机架41、收料仓和成摞导出机构,经加速输送装置3单张输送来的盒皮被导向输送到收料仓中并成摞收集,收集到预定数量后移到成摞导出机构上导出,方便收集后的再次利用。The material receiving and finishing device 4 is located on the left side of the accelerating conveying device 3, and includes a receiving frame 41, a receiving bin and a stacking exporting mechanism, and the box skins conveyed by the accelerating conveying device 3 are guided and transported to the receiving bin. After collecting a predetermined amount, move it to the exporting mechanism in a pile for export, which is convenient for reuse after collection.
所述收料仓安装于收料机架41上,且收料机架41上与加速皮带输送机31左端部对应处设有入料口42。The receiving bin is installed on the receiving frame 41 , and the receiving frame 41 is provided with a feeding port 42 corresponding to the left end of the acceleration belt conveyor 31 .
收料仓包括固定导向部和活动部,活动部包括立式布置的支座43以及在收料机架41上沿竖向设置的滑轨44和升降丝杠45,支座43与滑轨44滑动配合,并与升降丝杠45的螺母座连接,升降丝杠45转动驱动支座43沿滑轨44升降移动;支座43上固定有横向凸出的支撑梁46,支撑梁46沿水平方向间隔排布至少两个,用于支撑进入收料仓的盒皮。The receiving bin includes a fixed guide part and a movable part, and the movable part includes a vertically arranged support 43 and a vertically arranged sliding rail 44 and a lifting screw 45 on the receiving frame 41. The support 43 and the sliding rail 44 Sliding fit, and connected with the nut seat of the lifting screw 45, the lifting screw 45 rotates to drive the support 43 to move up and down along the slide rail 44; the support 43 is fixed with a laterally protruding support beam 46, and the support beam 46 is along the horizontal direction. At least two are arranged at intervals to support the box skins entering the receiving bin.
固定导向部包括与入料口42相对并分别固定在活动部相对两侧的导向挡板,分别为高导向挡板47和低导向挡板48,低导向挡板48临近入料口设置,且其高度低于入料口,高导向挡板47远离入料口设置,且其高度高于入料口;高导向挡板47和低导向挡板48之间形成将盒皮导向收料仓活动部的导向定位结构。The fixed guide part includes guide baffles opposite to the feed opening 42 and fixed on opposite sides of the movable part, respectively, a high guide baffle 47 and a low guide baffle 48, the low guide baffle 48 is arranged adjacent to the feed opening, and Its height is lower than the feeding port, and the high guide baffle 47 is set away from the feeding port, and its height is higher than the feeding port; the high guide baffle 47 and the low guide baffle 48 form an activity to guide the box skin to the receiving bin. The guide positioning structure of the part.
高导向挡板47和低导向挡板48的相对侧设有与盒皮形状配合的凸起定位,并且高导向挡板47和低导向挡板48之间还固定连接有前挡板49,前挡板49与高导向挡板47、低导向挡板48以及收料机架41围合形成与盒皮现状相适配的所述固定导向部。The opposite sides of the high guide baffle 47 and the low guide baffle 48 are provided with protrusions that match the shape of the box skin, and a front baffle 49 is also fixedly connected between the high guide baffle 47 and the low guide baffle 48. The baffle 49 is enclosed with the high guide baffle 47 , the low guide baffle 48 and the receiving frame 41 to form the fixed guide part which is adapted to the current state of the box skin.
收料仓通过上述结构设计,盒皮经加速输送装置被加速输送并飞起进入到入料口,在高导向挡板47的阻挡下进入固定导向部区域并落至活动部的支撑梁46上,从而实现加速接料效果。Through the above-mentioned structural design of the receiving bin, the box skin is accelerated and conveyed by the acceleration conveying device and fly into the feeding port, enter the fixed guide area under the blocking of the high guide baffle 47 and fall on the support beam 46 of the movable part , so as to achieve the effect of accelerated splice.
收料仓内还设有用于检测进入收料仓盒皮数量的计数器,计数器与升降丝杠控制连接;单张盒皮进入收料仓,计数器计数一次,并发送控制信号至升降丝杠,升降丝杠控制收料仓下移预设距离,预设距离与盒皮厚度对应,从而为上方入料移开空间,提高收料仓中的存盒皮数量,并保证成摞收集效果,且计数后便于生产管理。There is also a counter in the receiving bin for detecting the number of box skins entering the receiving bin, and the counter is connected with the lifting screw for control; a single box skin enters the receiving bin, the counter counts once, and sends a control signal to the lifting screw to lift and lower The lead screw controls the receiving bin to move down a preset distance, and the preset distance corresponds to the thickness of the box skin, so as to remove space for the upper feeding material, increase the number of box skins in the receiving bin, and ensure the collection effect in stacks and counting After that, it is convenient for production management.
所述成摞导出机构包括导出皮带输送机411,本实施中导出皮带输送机411与加速输送装置垂直布置。导出皮带输送机411的起始端设于入料仓的下方;导出皮带输送机411的起始端延伸设有输送粱412,输送粱412间隔布设多个,并分别与上方收料仓中活动部的相邻支撑梁46之间的间隙对应;导出皮带输送机411的皮带对应输送粱412设置多条。The stacking lead-out mechanism includes a lead-out belt conveyor 411. In this embodiment, the lead-out belt conveyor 411 is arranged vertically with the accelerating conveying device. The starting end of the lead-out belt conveyor 411 is arranged below the feeding bin; the starting end of the lead-out belt conveyor 411 is extended with conveying beams 412, and a plurality of conveying beams 412 are arranged at intervals, and are respectively connected with the moving parts in the upper receiving bin. The gaps between the adjacent support beams 46 correspond; the belts leading out of the belt conveyor 411 are provided with a plurality of belts corresponding to the conveying beams 412 .
成摞导出机构通过上述设计,收料仓收集到预定数量盒皮后,收料仓的活动部下降,其支撑梁46下降至对应的输送粱412之间的间隙,支撑梁46携带的成摞盒皮与导出皮带输送机411的皮带接触并导出,从而实现了收料仓中收集盒皮的自动化导出。Through the above-mentioned design of the stacking export mechanism, after the receiving bin collects a predetermined number of boxes, the movable part of the receiving bin descends, and the supporting beam 46 descends to the gap between the corresponding conveying beams 412, and the supporting beam 46 carries the stacking. The box skins are in contact with the belt of the exporting belt conveyor 411 and are exported, thereby realizing the automatic exporting of the collected box skins in the receiving bin.
电控装置5可配合实现整套设备的控制功能,控制核心选用西门子PLC和伺服系统和变频调速系统,并设计有人机交互系统进行参数设置和生产统计及维修报告等功能。The electronic control device 5 can cooperate to realize the control function of the whole set of equipment. The control core adopts Siemens PLC, servo system and frequency conversion speed regulation system, and a human-computer interaction system is designed to perform functions such as parameter setting, production statistics and maintenance reports.
本实施例通过取料装置1、自动整平热压装置2、加速输送装置3、收料整理装置4和电控装置5的配合,可实现对手工封烟人工拆开收集的白盒皮进行自动抓取、整平定型和收集整理,且盒皮整平效率高,从而可以高效地对白条盒皮进行二次或多次循环使用,节省了手工封烟条盒皮采购费用。In this embodiment, through the cooperation of the reclaiming device 1 , the automatic leveling and hot pressing device 2 , the accelerating conveying device 3 , the material receiving and finishing device 4 and the electric control device 5 , the white box skins collected by manual unsealing of cigarettes can be processed and processed manually. Automatic grabbing, flattening, shaping, collecting and sorting, and high efficiency of carton flattening, so that the white bar carton can be recycled for two or more times efficiently, saving the purchase cost of manual sealing cigarette carton carton.
以上实施例仅用以说明而非限制本发明的技术方案,尽管参照上述实施例对本发明进行了详细说明,本领域的普通技术人员应当理解:依然可以对本发明进行修改或者等同替换,而不脱离本发明的精神和范围的任何修改或局部替换,其均应涵盖在本发明的权利要求范围当中。The above embodiments are only used to illustrate rather than limit the technical solutions of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art should understand that the present invention can still be modified or equivalently replaced without departing from the Any modification or partial replacement of the spirit and scope of the present invention should be included in the scope of the claims of the present invention.
在本发明的描述中,需要理解的是,术语“前”、“后”、“上”、“下”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为便于描述本发明和简化描述,而不是指示或暗指所指的装置或元件必须具有特定的方位、为特定的方位构造和操作,因而不能理解为对本发明保护内容的限制。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "front", "rear", "upper", "lower", "left", "right", etc. are based on those shown in the accompanying drawings The orientation or positional relationship is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated for a specific orientation, and therefore should not be construed as protecting the content of the present invention limits.
Claims (7)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201821931163.1U CN209142544U (en) | 2018-11-22 | 2018-11-22 | A kind of cigarette barrel skin flattens the feeding device of sizing collection system automatically |
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| CN201821931163.1U CN209142544U (en) | 2018-11-22 | 2018-11-22 | A kind of cigarette barrel skin flattens the feeding device of sizing collection system automatically |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109160005A (en) * | 2018-11-22 | 2019-01-08 | 河南中烟工业有限责任公司 | A kind of cigarette barrel skin flattens the feeding device of sizing collection system automatically |
| CN113547792A (en) * | 2021-07-27 | 2021-10-26 | 徐遍红 | Production and processing machinery and processing technology for paper packaging bag |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109160005A (en) * | 2018-11-22 | 2019-01-08 | 河南中烟工业有限责任公司 | A kind of cigarette barrel skin flattens the feeding device of sizing collection system automatically |
| CN109160005B (en) * | 2018-11-22 | 2024-01-09 | 河南中烟工业有限责任公司 | Material taking device of automatic leveling, shaping and collecting system for cigarette strip box skin |
| CN113547792A (en) * | 2021-07-27 | 2021-10-26 | 徐遍红 | Production and processing machinery and processing technology for paper packaging bag |
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