CN209140286U - Filter core assembly system - Google Patents
Filter core assembly system Download PDFInfo
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- CN209140286U CN209140286U CN201821667534.XU CN201821667534U CN209140286U CN 209140286 U CN209140286 U CN 209140286U CN 201821667534 U CN201821667534 U CN 201821667534U CN 209140286 U CN209140286 U CN 209140286U
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- ring
- filter core
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- 230000007246 mechanism Effects 0.000 claims abstract description 244
- 239000002699 waste material Substances 0.000 claims abstract description 41
- 230000005540 biological transmission Effects 0.000 claims abstract description 33
- 238000002372 labelling Methods 0.000 claims abstract description 12
- 238000012360 testing method Methods 0.000 claims abstract description 12
- 239000002390 adhesive tape Substances 0.000 claims description 33
- 238000009434 installation Methods 0.000 claims description 27
- 238000013519 translation Methods 0.000 claims description 24
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 22
- 208000019300 CLIPPERS Diseases 0.000 claims description 16
- 208000021930 chronic lymphocytic inflammation with pontine perivascular enhancement responsive to steroids Diseases 0.000 claims description 16
- 238000001514 detection method Methods 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 10
- 230000007723 transport mechanism Effects 0.000 claims description 9
- 230000000694 effects Effects 0.000 claims description 6
- 230000007423 decrease Effects 0.000 claims description 3
- 230000000994 depressogenic effect Effects 0.000 claims description 3
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 3
- 230000006698 induction Effects 0.000 claims description 3
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 125000006850 spacer group Chemical group 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims 3
- 238000007373 indentation Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 10
- 238000010586 diagram Methods 0.000 description 13
- 238000004519 manufacturing process Methods 0.000 description 9
- 238000003032 molecular docking Methods 0.000 description 4
- 238000010008 shearing Methods 0.000 description 4
- 238000004804 winding Methods 0.000 description 4
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 230000002708 enhancing effect Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000011897 real-time detection Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
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Abstract
The utility model discloses filter core assembly systems, mould group is transmitted including main line, and it is separately positioned on the feed mechanism and cutting agency of main line transmission mould group rear and front end, it is successively arranged from front to back in the main line transmission mould group and cuts waste material mechanism, removal waste material mechanism, O-ring mould group, air tightness testing machine structure, rubber ring assembling mechanism, the mechanism that tapes and labelling mechanism;Can be automatically finished feeding, cut waste material, removal waste material, mounting O-shaped rings, it is airtight test, rubber ring is assembled, taped, labelling and the process of blanking, the time for completing entire filter core shortens 2 times, and efficient quick eliminates a large amount of artificial, at low cost, yields is high.
Description
Technical field
The utility model belongs to filter core production line field, and in particular to filter core assembly system.
Background technique
For filter core for filtering industry, application amount is very big, the production process of filter core include feeding, cut waste material, removal waste material,
Mounting O-shaped rings, airtight test, rubber ring assemble, tape and cut off adhesive tape, labelling and blanking.Existing above-mentioned filter core
Each process base although some step process of production process have corresponding machine, such as labelling machine, in above-mentioned production process
Originally it requires worker's independent operation and is responsible for the process, high labor cost, the degree of automation is low, and filter core is needed between process
It carries or transmission is difficult efficiently to be connected cooperation, production efficiency is low, and the time for completing entire filter core is very long.
Utility model content
The purpose of this utility model is to provide filter core assembly systems, can be automatically finished feeding, cut waste material, removal
Waste material, mounting O-shaped rings, it is airtight test, rubber ring is assembled, taped, labelling and the process of blanking, complete entire filter core when
Between shorten 2 times, efficient quick eliminates a large amount of artificial, and at low cost, yields is high.
In order to achieve the above object, the major technique solution of the utility model is to provide filter core assembly system, including main line
Mould group is transmitted, and is separately positioned on the feed mechanism and cutting agency of main line transmission mould group rear and front end, the main line transmission
It is successively arranged from front to back in mould group and cuts waste material mechanism, removal waste material mechanism, O-ring mould group, air tightness testing machine structure, rubber ring group
Mounting mechanism, the mechanism that tapes and labelling mechanism;
The main line transmission mould group includes pedestal, driving mechanism and transport mechanism, and driving mechanism and transport mechanism setting exist
On pedestal, driving mechanism includes driving motor, and the transport mechanism includes belt wheel, conveyer belt and roller bearing, and roller bearing rotates set respectively
It sets on the both ends of pedestal, belt wheel is set on roller bearing, conveyer belt is connected between two belt wheels, wherein a roller bearing and driving motor phase
It connects and rotates synchronously, the jig for clamping filter core is set on conveyer belt;
It cuts waste material mechanism and includes the second rack, cutting mechanism, height adjustment mechanism and press mechanism, wherein height adjustment machine
Structure is fixed on the rack, and has the first execution force piece, mobile terminal is connect with cutting mechanism;Press mechanism is executed with first
Force piece mobile terminal is mobile, has the second execution force piece, and movement end is fixed and clamped block;
Removal waste material mechanism includes third rack and be arranged in third rack both ends respectively correspond filter core both ends waste material
Two removal components, the removal component include the second cylinder, third cylinder and the 4th cylinder, the second cylinder slide grafting
In third rack, and the piston rod of the second cylinder is connected in third rack, and the third cylinder is connected on the second cylinder,
The piston rod of the third cylinder, which is connected with, pushes away slashing, and the slashing that pushes away is equipped with the notch cooperated with the waste material of filter core,
4th cylinder is arranged in third rack, and the piston rod of the 4th cylinder is connected with collecting tank, the 4th cylinder
Piston rod stretches out can be with filter core end against progress temporarily consolidates the effect of filter core, conveniently pushes away slashing and releases waste material, described
The piston rod of third cylinder extends downwardly, and makes to push away slashing notch and is caught in the gap of filter core cutting, then the 4th cylinder
Piston rod stretch out can with filter core end against, carry out the effect of temporarily firm filter core, then the piston rod of the second cylinder is shunk, the
The drive of two cylinders pushes away slashing and falls to waste material release in collecting tank;
O-ring mould group includes rotating module and O-ring jig disposed thereon, mainly by O-ring feed mechanism and O-ring
Assembling mechanism composition, wherein O-ring feed mechanism includes executing mould group and lower die group, and being used for will be through the first vibrating disk feeding
O-ring feeding and be installed on the end of O-ring jig, execute mould group include the 5th cylinder and retainer plate, the 5th cylinder peace
In the 4th rack, the horizontal gas cylinder rod driving retainer plate of the 5th cylinder is moved horizontally, and retainer plate, which is equipped with, is used for O-ring
The arc groove just positioned, lower die group include longitudinal cylinder, sliding rail, sliding block and push component, and longitudinal cylinder and sliding rail are pacified respectively
In the 4th rack, pushes component and be fixed on sliding block and cooperate progress vertical lifting with sliding rail, push component in longitudinal gas
The lower decline of the vertical cylinder bar driving of cylinder is to which the O-ring being located under it to be depressed on the end of O-ring jig;O-ring assembling
Mechanism includes rotating module, driving mould group and jig mould group, for being directed at O-ring jig with upper material position and in O-ring feeding
Back spin goes to filter core assembling position, and driving mould group includes stepper motor, and jig mould group is fixedly mounted on a sliding platform, sliding
Mesa base two sides are equipped with sliding block, and two side slides are respectively slidably connected with a horizontal slide rail, the bottom of sliding platform and stepping electricity
The horizontal lead screw of machine connects, and is slided forwards, backwards by the X of stepper motor driving jig mould group, jig mould group includes translation base, controls
Tool turntable and two O-ring jigs, translation base are fixed on sliding platform, and translation base has ramp, and jig turntable is
One corner block with lower inclined plane, jig turntable are rotatably embedded in the ramp of translation base, and another side installs rotating mould
Group, is respectively arranged with an O-ring jig on the another two end face of jig turntable, rotating module drive the rotation of jig turntable from
And the rotation between material position and filter core assembling position on 0 type circle by two O-ring jigs;
Air tightness testing machine structure includes the 5th rack, the 7th cylinder, detection seat, vacuum transducer and positioning plate, and the described 7th
Cylinder is fixed in the 5th rack, and the positioning plate is arranged in the transverse movement of main line transmission mould class upper limit filter core, and described the
The piston rod of seven cylinders is connect with detection seat, and the detection seat tool has inner cavity, and filter core is cased in one end insertion inner cavity of O-ring,
The vacuum condition of vacuum transducer detection inner cavity, learns whether the cooperation air-tightness of O type circle and filter core is qualified;
Rubber ring assembling mechanism includes rubber ring feeder, the second vibrating disk, rubber ring conveyer, the 6th rack, and the 8th
Cylinder, the 9th cylinder, the tenth cylinder, the first clamping jaw cylinder, the second clamping jaw cylinder and the 4th driving motor, the rubber ring feeding
Machine, the second vibrating disk, rubber ring conveyer, the 8th cylinder, the tenth cylinder are arranged in the 6th rack, the rubber ring feeder
Discharge port the entrance of the second vibrating disk is set, entering for the rubber ring conveyer is arranged in the outlet of second vibrating disk
Material mouth, the piston rod of the 8th cylinder are connected with Mobile base, and the 9th cylinder is arranged on Mobile base, the piston rod of the 9th cylinder
It is connected with the first clamping jaw cylinder, the piston rod of the tenth cylinder is connected with pan carriage, and the pan carriage is articulated with swivel mount, institute
The 4th driving motor to be stated to be arranged in pan carriage and drive swivel mount rotation, the second clamping jaw cylinder is arranged on swivel mount,
Second clamping jaw of the second clamping jaw cylinder is opposite with filter core one end.
Tape mechanism, including the 7th rack, sets discharge mechanism in the 7th rack and cuts adhesive tape mechanism, wherein discharge mechanism
Including unreeling structure, cutting adhesive tape mechanism includes beveling mechanism, and the discharge mechanism has the first shift mechanism, wherein the first displacement
Mechanism includes the first execution force piece, and telescopic end drives unreeling structure mobile;
It cuts adhesive tape mechanism and has the second shift mechanism, wherein the second shift mechanism includes the second execution force piece, stretch
End drives beveling mechanism mobile;
Further include feeding pressure mechanism, have third shift mechanism and nip rolls, wherein third shift mechanism includes that third executes
Force piece, telescopic end drive nip rolls mobile.
Jig includes fixing seat, and fixing seat both ends upwardly extend to form clamp arm, and installation end, including the first installation are set on pedestal
End, the second installation end.
Conveyer belt is driven with the first driving motor canister portion, with the fixed filter core of jig, realizes automation transmission, and pass through installation
Other assemble modules for end docking, and the assembling of filter core is carried out in transmission process, is improved efficiency.
Further, two belt wheels are set on the roller bearing of the pedestal side by side, with conveyer belt between opposing pulleys on the pedestal of both ends
Connection, easy flexible topology.
Further, the pedestal includes the first rack and frame plate, and the first rack includes the bi-lug plate at pillar and its top, and two
Hold and connect and set the first rack between the otic placode of bracket with frame plate and support, the first mounting plate is fixed in frame plate end, mounting plate it
Between set roller bearing, the first driving motor is fixedly mounted on the outside of one mounting plate, the first driving motor is connect with roller bearing.
Further, the first mounting plate is adjustable is fixed on frame plate, including bolt, gasket, opens sliding slot on the first mounting plate,
It covers gasket on bolt to connect the first mounting plate with frame plate across sliding slot, it is elastic to adjust conveyer belt by bolt.
Further, the frame plate outside spacers set carrying roller, and carrying roller end sets the first fixing end, with branch between the first fixing end
Fagging connection.
Further, the first installation end is set in the support plate, is L-type, and vertical portion's aperture.
Further, the second installation end, including the second mounting plate are fixed in the fixing end of neighbouring first driving motor, the
Two mounting plates are fixed in fixing end, are spaced fixed third mounting plate above the second mounting plate, and third mounting plate end fixes the
Two fixing ends.
Conveyer belt is supported with frame plate, while fixing the first driving motor and roller bearing, belt wheel etc. by carrier of frame plate, it is split type
Structure, lightweight, easily transport and assembling;The first installation end, the second installation end are added in this transmission mould group simultaneously, with this transmission mould
Group acknowledgement of consignment filter core is installed module with O-ring by the first installation end and is docked in transmission process, by the second installation end and turns
Filter core module docking is transported, and can be docked by support plate with other assembling modules, total assembling of filter core is realized in transmission process.
This cutting mechanism adapts to workpiece difference size and cutting by the first implementation capacity part up and down adjustment cutting mechanism height
It is required that while with press mechanism regular worker's part, raising sharpnes of cuts.
Second rack alternative construction includes frame-type, gate, single-column shape etc., and compact heap changes according to Workpiece structure, with filter core
For, arc groove is opened in arc-shaped workpiece, compact heap bottom, to be bonded fixed workpiece.
Further, height adjustment mechanism includes the first fixed form, and the first fixed form is fixed in the second rack, and first
The first execution force piece is fixed on fixed form, and guide part, including guide rail and the first sliding block are set on the fixed form of two sides, the
Cutting mechanism is fixed on one sliding block.
First fixed form is fixed using fasteners such as bolts, and guide part play the guiding role, and operation is more stable, wherein first
Sliding block is optional open double flute along two guide rails slide or every guide rail on be all provided with one first sliding block, while cutting mechanism can menu set,
Or two sets, cooperate with the first sliding block singly to cut or double cut.
Further, first force piece is executed as leadscrew-nut mechanism, including the second driving motor, lead screw and nut, nut
It is fixedly connected as mobile terminal with cutting mechanism, running precision is high, it is preferable that intermediate fluting fixes first on the first fixed form
Execute force piece.
The position of feed screw nut up and down adjustment cutting mechanism, to meet different workpieces size and cutting requirement.
Further, cutting mechanism further includes lateral adjustment, including the second fixed form, executes force piece with first and moves
Moved end and the first sliding block are fixed, and have a guide rail, are fixedly connected at the top of cutting mechanism with the second fixed form, middle part or lower part and the
The cooperation of two fixed form upper rails is slidably connected, and when cutting mechanism releasing and the second fixed form fixed relationship, cutting mechanism is suitable
Guide rail sliding.
Using the second fixed form as the fixed cutting mechanism of carrier, wherein optional fastener and second is fixed at the top of cutting mechanism
Template is fixed, at the same in or lower part fix the first sliding block and be slidably connected with guide rail, work as contact securing member, make cutting mechanism be detached from
The fastening relationships of second fixed form, cutting mechanism can be slided along guide rail, and transverse shifting, cutting mechanism covers for list or double sets, double
Opposite to slide when set, control interval distance adapts to the cutting requirement of different length or width workpiece.
Further, second force piece is executed as the first cylinder, telescopic end is fixed as mobile terminal and compact heap, the first gas
Cylinder is fixed on the 4th fixed form, and the 4th fixed form is fixed on the second fixed form, and fixed workpiece improves cutting essence
Degree.
Further, cutting mechanism is two sets, opposite fixed.
Further, cutting mechanism has third fixed form, installs third driving motor and cutter on third fixed form,
It is connected between third driving motor and cutter with belt.
The utility model provides cutting mechanism, has height adjusting function, lateral adjustments function and pushes function, adapts to
Property improve, be more flexible, cutting accuracy improve.
Further, the lower inclined plane inclination angle of jig turntable is 45 degree, and another two end face and lower inclined plane constitute isosceles right angle three
Angular, two O-ring jigs are both vertically arranged on the center of two perpendicular end surfaces, under the ramp and jig turntable of translation base
Inclined-plane is parallel.
Further, rotating module includes one the 6th cylinder, and the 6th cylinder is installed on the back side of translation base ramp,
A turntable is inlaid in translation base ramp, the two sides of turntable is separately connected the shaft and jig turntable of the 6th cylinder.
Further, the ramp of translation base is provided through two proximity sensors, the end of proximity sensor
It is opposite with the upper and lower side of the lower inclined plane of jig turntable, the position of corresponding two O-ring jigs, the side of the lower inclined plane of jig turntable
Equipped with a block outstanding, with the rotation of jig turntable, block can alternatively be blocked proximity sensor.
Further, the end of 0 type circle jig is equipped with the front end that end is inserted in as O-ring, pushes component bottom end and is equipped with O
Type circle is pressed into the positioning briquetting of the front end of O-ring jig, and the bottom end of positioning briquetting is recessed width and O-ring outer diameter is comparable
Locating slot.
Further, driving mould group is equipped with photoelectric sensor to incude simultaneously limit slippage along the moving direction of sliding platform
The position of platform, photoelectric sensor are respectively arranged at the both ends and centre of the sliding rail side of sliding platform.
Further, in the execution mould group of O-ring feed mechanism, it is located above retainer plate and is equipped with laser reflection type sensing
Device carries out induction judgement by laser reflection type sensor when O-ring is through on vibrating disk feeding to retainer plate.
Equipment is assembled by the filter core O-ring of the utility model, transfer and filter core are carried out to O-ring by O-ring jig
The assembling of position is assembled, the positioning mechanisms such as each sensed device in position are precisely aligned, it ensure that the precision of O-ring assembling,
It is alternately carried out O-ring feeding and assembling by two O-ring jigs, improves production capacity.
9th cylinder drives the first clamping jaw cylinder to move down, the first clamping jaw clamping rubber ring transmission of the first clamping jaw cylinder
Rubber ring on machine, then the 4th driving motor driven swivel mount is rotated to the second clamping jaw for making the second clamping jaw cylinder
Horizontal position, then the 8th cylinder drives the rubber ring of the first clamping jaw clamping to be moved to above the second clamping jaw, then moves down this
Rubber ring is placed on the second clamping jaw, and then the 4th driving motor driven swivel mount is rotated to making the second clamping jaw cylinder
The second clamping jaw vertical position, the piston rod of the tenth cylinder drives pan carriage, swivel mount and the second clamping jaw close to filter core, so
Rubber ring sleeve is located on filter core afterwards.Rubber ring feeder, the second vibrating disk, rubber ring conveyer are in the prior art.
Increasing shift mechanism makes unreeling structure, cuts adhesive tape mechanism and have shift function, more flexible, adapts to the ruler of different workpieces
Very little and require, fixed position is more flexible between each other, is easily laid out, and increases feeding pressure mechanism newly, covers adhesive tape, prevent from being detached from, improve at
Product rate.
In some embodiments, the 7th rack is V-type plate, cuts adhesive tape mechanism and discharge mechanism respectively in side, more preferably, V
Template cuts the fixed support plate of face interval locating for adhesive tape and discharge mechanism backwards and other knots also can be selected certainly for fixing V-type plate
Structure.
In some embodiments, the optional telescope motor of force piece, retracting cylinder etc. are executed, more preferably selection cylinder does force piece,
Its piston end does telescopic end and pulls connecting component.
Further, first shift mechanism further includes the first fixed plate and the guide rail matched and the second sliding block, is unreeled
Mechanism is installed on the first fixing plate, and the first fixed back fixes the second sliding block, and guide rail is fixed in the 7th rack, and first
Fixed plate is connect with the telescopic end for the first execution force piece being fixed in the 7th rack.
Cooperated by the second sliding block of guide rail, mobile first fixed plate concedes station locating for unreeling structure, keeps beveling mechanism logical
Locating station before the second execution force piece shifts to unreeling structure is crossed, the first execution force piece is fixed on the V-type plate back side, i.e., backwards
Cut face locating for adhesive tape mechanism.
Further, second shift mechanism further includes the second fixed plate and load arm, vertical 7th rack of the second fixed plate
Fixed, the second execution force piece is skewed and fixes at angle a and the second fixed plate, a between 30 ° -60 °, load arm one end and
Second execution force piece telescopic end is fixed, the fixed beveling mechanism of the other end.
Further, described second the upper fixed connecting plate of force piece one side, and one end of the connection board skewed extension upwards are executed,
Fix L-type plate in corresponding second fixed plate, and the one side of vertical second fixed plate of L-type plate is inclined-plane, one end of the connection board along
Inclined-plane is fixed, and is kept the second execution force piece skewed and is fixed at angle a and the second fixed plate.
Further, the beveling mechanism includes the 4th execution force piece and hinged upper and lower occlusion clipper, and the 4th execution is dynamic
Power part is fixed on load arm end, wherein lower occlusion clipper is fixed with load arm end, upper occlusion clipper is stretched with the 4th execution force piece
Contracting end is hinged.
It is skewed and fix the second execution force piece at angle, so that the angled shearing adhesive tape of clipper, meets mechanical characteristic,
It is easier to cut, failure rate reduces, and the second mobile beveling mechanism of execution force piece makes the locating station before unreeling structure, is convenient for
Cut adhesive tape.
In one embodiment, upper occlusion clipper is T-shaped at falling, and indulges portion the hinged 4th and executes force piece telescopic end.
Further, the unreeling structure includes the 5th execution force piece, guide part and runner, and the 5th execution force piece is fixed
On the first fixing plate, telescopic end is connect with runner, and adhesive tape is set on runner, and guide part includes fixed block, and fixed block end turns
It is dynamic to be connected with the first roller, and fixed block lower rotation is connected with second tin roller, fixed block another end portion sets scarf, with beveler
Structure cooperation.
Force piece is executed by the 5th and adjusts roller position, meets different filter core winding demands, it is defeated that guide part adjusts adhesive tape
Direction is sent, flexibility enhancing reduces roller position requirement.
Further, fracture sensor is set in first fixed plate, one fracture sensor is passed towards runner, one fracture
Sensor is fixed on runner side, and towards the first roller of fixed block end.
Real-time detection, once fracture situation occurs, timely alert notice personnel maintenance, reduction in the numbers of seconds.
Further, the third executes force piece and is fixed in the second fixed plate, and telescopic end is fixed with bracket, on bracket
It is rotatablely connected nip rolls.
The utility model provides filter core assembly line beveling adhesive tape mechanism, increases flexibility, adapts to different winding demands, fits
Ying Xingguang, high yield rate, automation shearing adhesive tape.
It is described cut waste material mechanism, the mechanism that tapes and labelling mechanism at be all provided with there are two be respectively used to against main line transmit
The rotary support mechanism at mould group upper filter both ends, rotary support mechanism include the 8th rack and the 11st cylinder, the described 11st
Cylinder is arranged in the 8th rack, and the piston rod of the 11st cylinder corresponds to one end of filter core.Two rotary support mechanisms point
Not against the both ends of filter core, it is convenient described in cut waste material mechanism, the mechanism that tapes and labelling mechanism and carry out respective process.It is described
System further includes base cabinet, first rack, the second rack, third rack, the 4th rack, the 5th rack, the 6th rack, the 7th
Rack, the 8th rack are arranged on base cabinet.
Feed mechanism is elevator in the prior art, by the automatic charging of elevator, is transferred to the conveying mould of main line
Then group carries out polytechnic realization, complete entire filter core production.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of an embodiment of the present invention,
Fig. 2 is the structure chart of the utility model main line transmission mould group;
Fig. 3 is the facing structure figure of the utility model main line transmission mould group;
Fig. 4 is the rack assumption diagram of the utility model main line transmission mould group;
Fig. 5 is the first mounting plates structure figure of the utility model main line transmission mould group;
Fig. 6 is that the utility model cuts waste material mechanism overall structure figure;
Fig. 7 is that the utility model cuts waste material mechanism facing structure figure;
Fig. 8 is that the utility model cuts waste material mechanism side block diagram;
Fig. 9 is the utility model removal waste material mechanism structure chart;
Figure 10 is the schematic diagram (front view) of the O-ring mould group of the utility model,
Figure 11 is the schematic diagram (side view) of the O-ring mould group of the utility model,
Figure 12 is the schematic diagram (top view) of the O-ring mould group of the utility model,
Figure 13 is the schematic diagram (perspective view) of the O-ring mould group of the utility model,
Figure 14 is the partial structural diagram of the execution mould group of the O-ring mould group in the utility model,
Figure 15 is the positioning briquetting of O-ring mould group and the structural schematic diagram of 0 type circle jig,
Figure 16 is the structural schematic diagram of the jig turntable of the O-ring mould group in the utility model,
Figure 17 is the structural schematic diagram of the air tightness testing machine structure in the utility model,
Figure 18 is the structural schematic diagram of the rubber ring assembling mechanism in the utility model,
Figure 19 is the partial structure diagram of the O-ring mould group in the utility model,
In figure: main line transmits mould group 100: filter core 101;102, the first rack;103, frame plate;104, the first driving motor;
105, belt wheel;106, conveyer belt;107, roller bearing;108, fixing seat;109, clamp arm;110, carrying roller;111, support plate;112, first
Fixing end;113, the first mounting plate;114, the second mounting plate;115, the second fixing end;116, third mounting plate;117, sliding slot;
118, gasket;119, bolt;120, otic placode;121, the first installation end;122, pillar;
Cut waste material mechanism 200:201, the second rack;202, height adjustment mechanism;203, cutting mechanism;204, it laterally adjusts
Save mechanism;205, press mechanism;206, guide rail;207, the first sliding block;208, the second driving motor;209, the first fixed form;
210, lead screw;211, nut;212, third driving motor;213, cutter;214, third fixed form;215, the second stent
Plate;216, fastening block;217, the first cylinder;218, compact heap;219, the 4th fixed form;
Removal waste material mechanism 300, third rack 301, the second cylinder 302, third cylinder 303, the 4th cylinder 304 push away useless
Flitch 305, notch 306;
The 4th rack of O-ring mould group 400:401,402 feed positions, material position on 403,404 assembling positions, 405 the 5th cylinders,
406 retainer plates, 407 arc grooves, 408L link block, 409 laser reflection type sensors, 410 longitudinal cylinders, 411 push component,
412 positioning briquettings, 413 locating slots, 414 stepper motors, 415 sliding platforms, 416 photoelectric sensors, 417 locating pieces, 418 is flat
Move pedestal, 419 ramps, 420 jig turntables, 421 lower inclined planes, 422 blocks, 423O type circle jig, 424 front ends, 425 the 6th gas
Cylinder, 426 proximity sensors;
500: the seven cylinder 501 of air tightness testing machine structure, detection seat 502, vacuum transducer 503,
Rubber ring assembling mechanism 600: rubber ring feeder 601, the second vibrating disk 602, rubber ring conveyer the 603, the 6th
Rack 604, the 8th cylinder 605, the 9th cylinder 606, the tenth cylinder 607, the first clamping jaw cylinder 608, the second clamping jaw cylinder 609,
Swivel mount 610, Mobile base 611, pan carriage 612, the second clamping jaw 613;
Tape 700:701, the 7th rack;702, the first shift mechanism;703, unreeling structure;704, the second shifting machine
Structure;705, mechanism is chamfer;706, feeding pressure mechanism;707, fracture sensor;708, support plate;709, the first fixed plate;710, first
Execute force piece;711, guide rail;712, the second sliding block;713, the 5th force piece is executed;714, runner;715, belt pulley;716,
Fixed block;717, the first roller;718, second tin roller;719, the second fixed plate;720, second force piece is executed;721, load arm;
722, L-type plate;723, connecting plate;724, the 4th force piece is executed;725, clipper;726, third executes force piece;727, binder
Roller;728, bracket;729, scarf;730, extension;731, inclined-plane;732, upper occlusion clipper;733, lower occlusion clipper.
800: the eight machine of rotary support mechanism: the 801, the 11st cylinder 802;
Labeller 900, feed mechanism 1000, cutting agency 1100, base cabinet 1200.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art's every other embodiment obtained, all belongs to
In the range of the utility model protection.
As shown in Fig. 1-Figure 18, filter core assembly system described in the present embodiment, including main line transmit mould group, and respectively
The feed mechanism and cutting agency of main line transmission mould group rear and front end be set, in main line transmission mould group from front to back successively
Equipped with cutting, waste material mechanism, removal waste material mechanism, O-ring mould group, air tightness testing machine structure, rubber ring assembling mechanism, tape mechanism
With labelling mechanism;
The main line transmission mould group includes pedestal, driving mechanism and transport mechanism, and driving mechanism and transport mechanism setting exist
On pedestal, driving mechanism includes driving motor, and the transport mechanism includes belt wheel, conveyer belt and roller bearing, and roller bearing rotates set respectively
It sets on the both ends of pedestal, belt wheel is set on roller bearing, conveyer belt is connected between two belt wheels, wherein a roller bearing and driving motor phase
It connects and rotates synchronously, the jig for clamping filter core is set on conveyer belt;
It cuts waste material mechanism and includes the second rack, cutting mechanism, height adjustment mechanism and press mechanism, wherein height adjustment machine
Structure is fixed on the rack, and has the first execution force piece, mobile terminal is connect with cutting mechanism;Press mechanism is executed with first
Force piece mobile terminal is mobile, has the second execution force piece, and movement end is fixed and clamped block;
Removal waste material mechanism includes third rack and be arranged in third rack both ends respectively correspond filter core both ends waste material
Two removal components, the removal component include the second cylinder, third cylinder and the 4th cylinder, the second cylinder slide grafting
In third rack, and the piston rod of the second cylinder is connected in third rack, and the third cylinder is connected on the second cylinder,
The piston rod of the third cylinder, which is connected with, pushes away slashing, and the slashing that pushes away is equipped with the notch cooperated with the waste material of filter core,
4th cylinder is arranged in third rack, and the piston rod of the 4th cylinder is connected with collecting tank, the 4th cylinder
Piston rod stretches out can be with filter core end against progress temporarily consolidates the effect of filter core, conveniently pushes away slashing and releases waste material, described
The piston rod of third cylinder extends downwardly, and makes to push away slashing notch and is caught in the gap of filter core cutting, then the 4th cylinder
Piston rod stretch out can with filter core end against, carry out the effect of temporarily firm filter core, then the piston rod of the second cylinder is shunk, the
The drive of two cylinders pushes away slashing and falls to waste material release in collecting tank;
O-ring mould group includes rotating module and O-ring jig disposed thereon, mainly by O-ring feed mechanism and O-ring
Assembling mechanism composition, wherein O-ring feed mechanism includes executing mould group and lower die group, and being used for will be through the first vibrating disk feeding
O-ring feeding and be installed on the end of O-ring jig, execute mould group include the 5th cylinder and retainer plate, the 5th cylinder peace
In the 4th rack, the horizontal gas cylinder rod driving retainer plate of the 5th cylinder is moved horizontally, and retainer plate, which is equipped with, is used for O-ring
The arc groove just positioned, lower die group include longitudinal cylinder, sliding rail, sliding block and push component, and longitudinal cylinder and sliding rail are pacified respectively
In the 4th rack, pushes component and be fixed on sliding block and cooperate progress vertical lifting with sliding rail, push component in longitudinal gas
The lower decline of the vertical cylinder bar driving of cylinder is to which the O-ring being located under it to be depressed on the end of O-ring jig;O-ring assembling
Mechanism includes rotating module, driving mould group and jig mould group, for being directed at O-ring jig with upper material position and in O-ring feeding
Back spin goes to filter core assembling position, and driving mould group includes stepper motor, and jig mould group is fixedly mounted on a sliding platform, sliding
Mesa base two sides are equipped with sliding block, and two side slides are respectively slidably connected with a horizontal slide rail, the bottom of sliding platform and stepping electricity
The horizontal lead screw of machine connects, and is slided forwards, backwards by the X of stepper motor driving jig mould group, jig mould group includes translation base, controls
Tool turntable and two O-ring jigs, translation base are fixed on sliding platform, and translation base has ramp, and jig turntable is
One corner block with lower inclined plane, jig turntable are rotatably embedded in the ramp of translation base, and another side installs rotating mould
Group, is respectively arranged with an O-ring jig on the another two end face of jig turntable, rotating module drive the rotation of jig turntable from
And the rotation between material position and filter core assembling position on 0 type circle by two O-ring jigs;
Air tightness testing machine structure includes the 5th rack, the 7th cylinder, detection seat, vacuum transducer and positioning plate, and the described 7th
Cylinder is fixed in the 5th rack, and the positioning plate is arranged in the transverse movement of main line transmission mould class upper limit filter core, and described the
The piston rod of seven cylinders is connect with detection seat, and the detection seat tool has inner cavity, and filter core is cased in one end insertion inner cavity of O-ring,
The vacuum condition of vacuum transducer detection inner cavity, learns whether the cooperation air-tightness of O type circle and filter core is qualified;
Rubber ring assembling mechanism includes rubber ring feeder, the second vibrating disk, rubber ring conveyer, the 6th rack, and the 8th
Cylinder, the 9th cylinder, the tenth cylinder, the first clamping jaw cylinder, the second clamping jaw cylinder and the 4th driving motor, the rubber ring feeding
Machine, the second vibrating disk, rubber ring conveyer, the 8th cylinder, the tenth cylinder are arranged in the 6th rack, the rubber ring feeder
Discharge port the entrance of the second vibrating disk is set, entering for the rubber ring conveyer is arranged in the outlet of second vibrating disk
Material mouth, the piston rod of the 8th cylinder are connected with Mobile base, and the 9th cylinder is arranged on Mobile base, the piston rod of the 9th cylinder
It is connected with the first clamping jaw cylinder, the piston rod of the tenth cylinder is connected with pan carriage, and the pan carriage is articulated with swivel mount, institute
The 4th driving motor to be stated to be arranged in pan carriage and drive swivel mount rotation, the second clamping jaw cylinder is arranged on swivel mount,
Second clamping jaw of the second clamping jaw cylinder is opposite with filter core one end.
Tape mechanism, including the 7th rack, sets discharge mechanism in the 7th rack and cuts adhesive tape mechanism, wherein discharge mechanism
Including unreeling structure, cutting adhesive tape mechanism includes beveling mechanism, and the discharge mechanism has the first shift mechanism, wherein the first displacement
Mechanism includes the first execution force piece, and telescopic end drives unreeling structure mobile;
It cuts adhesive tape mechanism and has the second shift mechanism, wherein the second shift mechanism includes the second execution force piece, stretch
End drives beveling mechanism mobile;
Further include feeding pressure mechanism, have third shift mechanism and nip rolls, wherein third shift mechanism includes that third executes
Force piece, telescopic end drive nip rolls mobile.
Jig includes fixing seat, and fixing seat both ends upwardly extend to form clamp arm, and installation end, including the first installation are set on pedestal
End, the second installation end.
Conveyer belt is driven with the first driving motor canister portion, with the fixed filter core of jig, realizes automation transmission, and pass through installation
Other assemble modules for end docking, and the assembling of filter core is carried out in transmission process, is improved efficiency.
Further, two belt wheels are set on the roller bearing of the pedestal side by side, with conveyer belt between opposing pulleys on the pedestal of both ends
Connection, easy flexible topology.
Further, the pedestal includes the first rack and frame plate, and the first rack includes the bi-lug plate at pillar and its top, and two
Hold and connect and set the first rack between the otic placode of bracket with frame plate and support, the first mounting plate is fixed in frame plate end, mounting plate it
Between set roller bearing, the first driving motor is fixedly mounted on the outside of one mounting plate, the first driving motor is connect with roller bearing.
Further, the first mounting plate is adjustable is fixed on frame plate, including bolt, gasket, opens sliding slot on the first mounting plate,
It covers gasket on bolt to connect the first mounting plate with frame plate across sliding slot, it is elastic to adjust conveyer belt by bolt.
Further, the frame plate outside spacers set carrying roller, and carrying roller end sets the first fixing end, with branch between the first fixing end
Fagging connection.
Further, the first installation end is set in the support plate, is L-type, and vertical portion's aperture.
Further, the second installation end, including the second mounting plate are fixed in the fixing end of neighbouring first driving motor, the
Two mounting plates are fixed in fixing end, are spaced fixed third mounting plate above the second mounting plate, and third mounting plate end fixes the
Two fixing ends.
Conveyer belt is supported with frame plate, while fixing the first driving motor and roller bearing, belt wheel etc. by carrier of frame plate, it is split type
Structure, lightweight, easily transport and assembling;The first installation end, the second installation end are added in this transmission mould group simultaneously, with this transmission mould
Group acknowledgement of consignment filter core is installed module with O-ring by the first installation end and is docked in transmission process, by the second installation end and turns
Filter core module docking is transported, and can be docked by support plate with other assembling modules, total assembling of filter core is realized in transmission process.
This cutting mechanism adapts to workpiece difference size and cutting by the first implementation capacity part up and down adjustment cutting mechanism height
It is required that while with press mechanism regular worker's part, raising sharpnes of cuts.
Second rack alternative construction includes frame-type, gate, single-column shape etc., and compact heap changes according to Workpiece structure, with filter core
For, arc groove is opened in arc-shaped workpiece, compact heap bottom, to be bonded fixed workpiece.
Further, height adjustment mechanism includes the first fixed form, and the first fixed form is fixed in the second rack, and first
The first execution force piece is fixed on fixed form, and guide part, including guide rail and the first sliding block are set on the fixed form of two sides, the
Cutting mechanism is fixed on one sliding block.
First fixed form is fixed using fasteners such as bolts, and guide part play the guiding role, and operation is more stable, wherein first
Sliding block is optional open double flute along two guide rails slide or every guide rail on be all provided with one first sliding block, while cutting mechanism can menu set,
Or two sets, cooperate with the first sliding block singly to cut or double cut.
Further, first force piece is executed as leadscrew-nut mechanism, including the second driving motor, lead screw and nut, nut
It is fixedly connected as mobile terminal with cutting mechanism, running precision is high, it is preferable that intermediate fluting fixes first on the first fixed form
Execute force piece.
The position of feed screw nut up and down adjustment cutting mechanism, to meet different workpieces size and cutting requirement.
Further, cutting mechanism further includes lateral adjustment, including the second fixed form, executes force piece with first and moves
Moved end and the first sliding block are fixed, and have a guide rail, are fixedly connected at the top of cutting mechanism with the second fixed form, middle part or lower part and the
The cooperation of two fixed form upper rails is slidably connected, and when cutting mechanism releasing and the second fixed form fixed relationship, cutting mechanism is suitable
Guide rail sliding.
Using the second fixed form as the fixed cutting mechanism of carrier, wherein optional fastener and second is fixed at the top of cutting mechanism
Template is fixed, at the same in or lower part fix the first sliding block and be slidably connected with guide rail, work as contact securing member, make cutting mechanism be detached from
The fastening relationships of second fixed form, cutting mechanism can be slided along guide rail, and transverse shifting, cutting mechanism covers for list or double sets, double
Opposite to slide when set, control interval distance adapts to the cutting requirement of different length or width workpiece.
Further, second force piece is executed as the first cylinder, telescopic end is fixed as mobile terminal and compact heap, the first gas
Cylinder is fixed on the 4th fixed form, and the 4th fixed form is fixed on the second fixed form, and fixed workpiece improves cutting essence
Degree.
Further, cutting mechanism is two sets, opposite fixed.
Further, cutting mechanism has third fixed form, installs third driving motor and cutter on third fixed form,
It is connected between third driving motor and cutter with belt.
The utility model provides cutting mechanism, has height adjusting function, lateral adjustments function and pushes function, adapts to
Property improve, be more flexible, cutting accuracy improve.
Further, the lower inclined plane inclination angle of jig turntable is 45 degree, and another two end face and lower inclined plane constitute isosceles right angle three
Angular, two O-ring jigs are both vertically arranged on the center of two perpendicular end surfaces, under the ramp and jig turntable of translation base
Inclined-plane is parallel.
Further, rotating module includes one the 6th cylinder, and the 6th cylinder is installed on the back side of translation base ramp,
A turntable is inlaid in translation base ramp, the two sides of turntable is separately connected the shaft and jig turntable of the 6th cylinder.
Further, the ramp of translation base is provided through two proximity sensors, the end of proximity sensor
It is opposite with the upper and lower side of the lower inclined plane of jig turntable, the position of corresponding two O-ring jigs, the side of the lower inclined plane of jig turntable
Equipped with a block outstanding, with the rotation of jig turntable, block can alternatively be blocked proximity sensor.
Further, the end of 0 type circle jig is equipped with the front end that end is inserted in as O-ring, pushes component bottom end and is equipped with O
Type circle is pressed into the positioning briquetting of the front end of O-ring jig, and the bottom end of positioning briquetting is recessed width and O-ring outer diameter is comparable
Locating slot.
Further, driving mould group is equipped with photoelectric sensor to incude simultaneously limit slippage along the moving direction of sliding platform
The position of platform, photoelectric sensor are respectively arranged at the both ends and centre of the sliding rail side of sliding platform.
Further, in the execution mould group of O-ring feed mechanism, it is located above retainer plate and is equipped with laser reflection type sensing
Device carries out induction judgement by laser reflection type sensor when O-ring is through on vibrating disk feeding to retainer plate.
Equipment is assembled by the filter core O-ring of the utility model, transfer and filter core are carried out to O-ring by O-ring jig
The assembling of position is assembled, the positioning mechanisms such as each sensed device in position are precisely aligned, it ensure that the precision of O-ring assembling,
It is alternately carried out O-ring feeding and assembling by two O-ring jigs, improves production capacity.
9th cylinder drives the first clamping jaw cylinder to move down, the first clamping jaw clamping rubber ring transmission of the first clamping jaw cylinder
Rubber ring on machine, then the 4th driving motor driven swivel mount is rotated to the second clamping jaw for making the second clamping jaw cylinder
Horizontal position, then the 8th cylinder drives the rubber ring of the first clamping jaw clamping to be moved to above the second clamping jaw, then moves down this
Rubber ring is placed on the second clamping jaw, and then the 4th driving motor driven swivel mount is rotated to making the second clamping jaw cylinder
The second clamping jaw vertical position, the piston rod of the tenth cylinder drives pan carriage, swivel mount and the second clamping jaw close to filter core, so
Rubber ring sleeve is located on filter core afterwards.Rubber ring feeder, the second vibrating disk, rubber ring conveyer are in the prior art.
Increasing shift mechanism makes unreeling structure, cuts adhesive tape mechanism and have shift function, more flexible, adapts to the ruler of different workpieces
Very little and require, fixed position is more flexible between each other, is easily laid out, and increases feeding pressure mechanism newly, covers adhesive tape, prevent from being detached from, improve at
Product rate.
In some embodiments, the 7th rack is V-type plate, cuts adhesive tape mechanism and discharge mechanism respectively in side, more preferably, V
Template cuts the fixed support plate of face interval locating for adhesive tape and discharge mechanism backwards and other knots also can be selected certainly for fixing V-type plate
Structure.
In some embodiments, the optional telescope motor of force piece, retracting cylinder etc. are executed, more preferably selection cylinder does force piece,
Its piston end does telescopic end and pulls connecting component.
Further, first shift mechanism further includes the first fixed plate and the guide rail matched and the second sliding block, is unreeled
Mechanism is installed on the first fixing plate, and the first fixed back fixes the second sliding block, and guide rail is fixed in the 7th rack, and first
Fixed plate is connect with the telescopic end for the first execution force piece being fixed in the 7th rack.
Cooperated by the second sliding block of guide rail, mobile first fixed plate concedes station locating for unreeling structure, keeps beveling mechanism logical
Locating station before the second execution force piece shifts to unreeling structure is crossed, the first execution force piece is fixed on the V-type plate back side, i.e., backwards
Cut face locating for adhesive tape mechanism.
Further, second shift mechanism further includes the second fixed plate and load arm, vertical 7th rack of the second fixed plate
Fixed, the second execution force piece is skewed and fixes at angle a and the second fixed plate, a between 30 ° -60 °, load arm one end and
Second execution force piece telescopic end is fixed, the fixed beveling mechanism of the other end.
Further, described second the upper fixed connecting plate of force piece one side, and one end of the connection board skewed extension upwards are executed,
Fix L-type plate in corresponding second fixed plate, and the one side of vertical second fixed plate of L-type plate is inclined-plane, one end of the connection board along
Inclined-plane is fixed, and is kept the second execution force piece skewed and is fixed at angle a and the second fixed plate.
Further, the beveling mechanism includes the 4th execution force piece and hinged upper and lower occlusion clipper, and the 4th execution is dynamic
Power part is fixed on load arm end, wherein lower occlusion clipper is fixed with load arm end, upper occlusion clipper is stretched with the 4th execution force piece
Contracting end is hinged.
It is skewed and fix the second execution force piece at angle, so that the angled shearing adhesive tape of clipper, meets mechanical characteristic,
It is easier to cut, failure rate reduces, and the second mobile beveling mechanism of execution force piece makes the locating station before unreeling structure, is convenient for
Cut adhesive tape.
In one embodiment, upper occlusion clipper is T-shaped at falling, and indulges portion the hinged 4th and executes force piece telescopic end.
Further, the unreeling structure includes the 5th execution force piece, guide part and runner, and the 5th execution force piece is fixed
On the first fixing plate, telescopic end is connect with runner, and adhesive tape is set on runner, and guide part includes fixed block, and fixed block end turns
It is dynamic to be connected with the first roller, and fixed block lower rotation is connected with second tin roller, fixed block another end portion sets scarf, with beveler
Structure cooperation.
Force piece is executed by the 5th and adjusts roller position, meets different filter core winding demands, it is defeated that guide part adjusts adhesive tape
Direction is sent, flexibility enhancing reduces roller position requirement.
Further, fracture sensor is set in first fixed plate, one fracture sensor is passed towards runner, one fracture
Sensor is fixed on runner side, and towards the first roller of fixed block end.
Real-time detection, once fracture situation occurs, timely alert notice personnel maintenance, reduction in the numbers of seconds.
Further, the third executes force piece and is fixed in the second fixed plate, and telescopic end is fixed with bracket, on bracket
It is rotatablely connected nip rolls.
The utility model provides filter core assembly line beveling adhesive tape mechanism, increases flexibility, adapts to different winding demands, fits
Ying Xingguang, high yield rate, automation shearing adhesive tape.
It is described cut waste material mechanism, the mechanism that tapes and labelling mechanism at be all provided with there are two be respectively used to against main line transmit
The rotary support mechanism at mould group upper filter both ends, rotary support mechanism include the 8th rack and the 11st cylinder, the described 11st
Cylinder is arranged in the 8th rack, and the piston rod of the 11st cylinder corresponds to one end of filter core.Two rotary support mechanisms point
Not against the both ends of filter core, it is convenient described in cut waste material mechanism, the mechanism that tapes and labelling mechanism and carry out respective process.It is described
System further includes base cabinet, first rack, the second rack, third rack, the 4th rack, the 5th rack, the 6th rack, the 7th
Rack, the 8th rack are arranged on base cabinet.
Feed mechanism is elevator in the prior art, by the automatic charging of elevator, is transferred to the conveying mould of main line
Then group carries out polytechnic realization, complete entire filter core production.
The utility model is not limited to above-mentioned preferred forms, anyone can obtain under the enlightenment of the utility model
Other various forms of products, however, make any variation in its shape or structure, it is all that there is same as the present application or phase
Approximate technical solution, all falls within the protection scope of the utility model.
Claims (9)
1. filter core assembly system, including main line transmit mould group, and are separately positioned on the feeding of main line transmission mould group rear and front end
Mechanism and cutting agency, which is characterized in that be successively arranged from front to back in the main line transmission mould group and cut waste material mechanism, removal is given up
Expect mechanism, O-ring mould group, air tightness testing machine structure, rubber ring assembling mechanism, the mechanism that tapes and labelling mechanism;
The main line transmission mould group includes pedestal, driving mechanism and transport mechanism, and driving mechanism and transport mechanism are arranged in pedestal
On, driving mechanism includes driving motor, and the transport mechanism includes belt wheel, conveyer belt and roller bearing, and roller bearing is rotatably arranged on respectively
On the both ends of pedestal, belt wheel is set on roller bearing, conveyer belt is connected between two belt wheels, wherein a roller bearing is connected with driving motor
And rotate synchronously, the jig for clamping filter core is set on conveyer belt;
The waste material mechanism of cutting includes the second rack, cutting mechanism, height adjustment mechanism and press mechanism, wherein height adjustment machine
Structure is fixed on the rack, and has the first execution force piece, mobile terminal is connect with cutting mechanism;Press mechanism is executed with first
Force piece mobile terminal is mobile, has the second execution force piece, and movement end is fixed and clamped block;
The removal waste material mechanism includes third rack and be arranged in third rack both ends respectively correspond filter core both ends waste material
Two removal components, the removal component include the second cylinder, third cylinder and the 4th cylinder, the second cylinder slide grafting
In third rack, and the piston rod of the second cylinder is connected in third rack, and the third cylinder is connected on the second cylinder,
The piston rod of the third cylinder, which is connected with, pushes away slashing, and the slashing that pushes away is equipped with the notch cooperated with the waste material of filter core,
4th cylinder is arranged in third rack, and the piston rod of the 4th cylinder is connected with collecting tank, the 4th cylinder
Piston rod stretches out can be with filter core end against progress temporarily consolidates the effect of filter core, conveniently pushes away slashing and releases waste material, described
The piston rod of third cylinder extends downwardly, and makes to push away slashing notch and is caught in the gap of filter core cutting, then the 4th cylinder
Piston rod stretch out can with filter core end against, carry out the effect of temporarily firm filter core, then the piston rod of the second cylinder is shunk, the
The drive of two cylinders pushes away slashing and falls to waste material release in collecting tank;
The O-ring mould group includes rotating module and O-ring jig disposed thereon, mainly by O-ring feed mechanism and O-ring
Assembling mechanism composition, wherein O-ring feed mechanism includes executing mould group and lower die group, and being used for will be through the first vibrating disk feeding
O-ring feeding and be installed on the end of O-ring jig, execute mould group include the 5th cylinder and retainer plate, the 5th cylinder peace
In the 4th rack, the horizontal gas cylinder rod driving retainer plate of the 5th cylinder is moved horizontally, and retainer plate, which is equipped with, is used for O-ring
The arc groove just positioned, lower die group include longitudinal cylinder, sliding rail, sliding block and push component, and longitudinal cylinder and sliding rail are pacified respectively
In the 4th rack, pushes component and be fixed on sliding block and cooperate progress vertical lifting with sliding rail, push component in longitudinal gas
The lower decline of the vertical cylinder bar driving of cylinder is to which the O-ring being located under it to be depressed on the end of O-ring jig;O-ring assembling
Mechanism includes rotating module, driving mould group and jig mould group, for being directed at O-ring jig with upper material position and in O-ring feeding
Back spin goes to filter core assembling position, and driving mould group includes stepper motor, and jig mould group is fixedly mounted on a sliding platform, sliding
Mesa base two sides are equipped with sliding block, and two side slides are respectively slidably connected with a horizontal slide rail, the bottom of sliding platform and stepping electricity
The horizontal lead screw of machine connects, and is slided forwards, backwards by the X of stepper motor driving jig mould group, jig mould group includes translation base, controls
Tool turntable and two O-ring jigs, translation base are fixed on sliding platform, and translation base has ramp, and jig turntable is
One corner block with lower inclined plane, jig turntable are rotatably embedded in the ramp of translation base, and another side installs rotating mould
Group, is respectively arranged with an O-ring jig on the another two end face of jig turntable, rotating module drive the rotation of jig turntable from
And the rotation between material position and filter core assembling position on 0 type circle by two O-ring jigs;
The air tightness testing machine structure includes the 5th rack, the 7th cylinder, detection seat, vacuum transducer and positioning plate, and the described 7th
Cylinder is fixed in the 5th rack, and the positioning plate is arranged in the transverse movement of main line transmission mould class upper limit filter core, and described the
The piston rod of seven cylinders is connect with detection seat, and the detection seat tool has inner cavity, and filter core is cased in one end insertion inner cavity of O-ring,
The vacuum condition of vacuum transducer detection inner cavity, learns whether the cooperation air-tightness of O-ring and filter core is qualified;
The rubber ring assembling mechanism includes rubber ring feeder, the second vibrating disk, rubber ring conveyer, the 6th rack, and the 8th
Cylinder, the 9th cylinder, the tenth cylinder, the first clamping jaw cylinder, the second clamping jaw cylinder and the 4th driving motor, the rubber ring feeding
Machine, the second vibrating disk, rubber ring conveyer, the 8th cylinder, the tenth cylinder are arranged in the 6th rack, the rubber ring feeder
Discharge port the entrance of the second vibrating disk is set, entering for the rubber ring conveyer is arranged in the outlet of second vibrating disk
Material mouth, the piston rod of the 8th cylinder are connected with Mobile base, and the 9th cylinder is arranged on Mobile base, the piston rod of the 9th cylinder
It is connected with the first clamping jaw cylinder, the piston rod of the tenth cylinder is connected with pan carriage, and the pan carriage is articulated with swivel mount, institute
The 4th driving motor to be stated to be arranged in pan carriage and drive swivel mount rotation, the second clamping jaw cylinder is arranged on swivel mount,
Second clamping jaw of the second clamping jaw cylinder is opposite with filter core one end;
The mechanism that tapes, including the 7th rack set discharge mechanism in the 7th rack and cut adhesive tape mechanism, wherein discharge mechanism
Including unreeling structure, cutting adhesive tape mechanism includes beveling mechanism, and the discharge mechanism has the first shift mechanism, wherein the first displacement
Mechanism includes the first execution force piece, and telescopic end drives unreeling structure mobile;The adhesive tape mechanism of cutting has the second shifting machine
Structure, wherein the second shift mechanism includes the second execution force piece, telescopic end drives beveling mechanism mobile;It further include swager
Structure has third shift mechanism and nip rolls, and wherein third shift mechanism includes that third executes force piece, telescopic end band dynamic pressure
Expect that roller is mobile.
2. filter core assembly system according to claim 1, it is characterised in that jig includes fixing seat, and fixing seat both ends are upward
Clamp arm is extended to form, installation end, including the first installation end, the second installation end are set on pedestal, is set side by side on the roller bearing of the pedestal
Two belt wheels, to transmit band connection between opposing pulleys on the pedestal of both ends, the pedestal includes the first rack and frame plate, the first machine
Frame includes the bi-lug plate at pillar and its top, is connected between the otic placode of both ends bracket with frame plate and sets the support of the first rack, frame
The first mounting plate is fixed in plate end, and roller bearing is set between mounting plate, the first driving motor of fixed installation on the outside of one mounting plate, and first
Driving motor is connect with roller bearing, and first mounting plate is adjustable to be fixed on frame plate, including bolt, gasket, the first mounting plate
On open sliding slot, set gasket passes through sliding slot and connect the first mounting plate with frame plate on bolt, and the frame plate outside spacers set carrying roller, holds in the palm
Roll end sets the first fixing end, is connected between the first fixing end with support plate, and the first installation end is set in the support plate, is L
Type, and vertical portion's aperture, fix the second installation end, including the second mounting plate in the first fixing end of the first driving motor, the
Two mounting plates are fixed in the first fixing end, and fixed third mounting plate is spaced above the second mounting plate, and third mounting plate end is solid
Fixed second fixing end.
3. filter core assembly system according to claim 1, which is characterized in that the height adjustment mechanism includes first fixed
Template, the first fixed form are fixed in the second rack, and the first execution force piece is fixed on the first fixed form, and two sides are consolidated
Guide part, including guide rail and the first sliding block are set on solid plate, cutting mechanism is fixed on the first sliding block, and described first executes force piece
For leadscrew-nut mechanism, including the second driving motor, lead screw and nut, nut is fixedly connected as mobile terminal with cutting mechanism,
The cutting mechanism further includes lateral adjustment, including the second fixed form, executes force piece mobile terminal and first with first
Sliding block is fixed, and has a guide rail, is fixedly connected at the top of cutting mechanism with the second fixed form, middle part or lower part and the second fixed form
Upper rail cooperation is slidably connected, and slides with the second fixed form fixed relationship, cutting mechanism along guide rail when cutting mechanism is released, institute
Stating the second execution force piece is the first cylinder, and telescopic end is fixed as mobile terminal and compact heap, and the first cylinder is fixed on the 4th
On fixed form, the 4th fixed form is fixed on the second fixed form, and the cutting mechanism is two sets, opposite fixed, described
Cutting mechanism has a third fixed form, installs third driving motor and cutter on third fixed form, third driving motor with
It is connected between cutter with belt.
4. filter core assembly system according to claim 1, which is characterized in that the lower inclined plane inclination angle of the jig turntable is 45
Degree, another two end face and lower inclined plane constitute isosceles right triangle, and two O-ring jigs are both vertically arranged on two perpendicular end surfaces
The ramp at center, translation base is parallel with the lower inclined plane of jig turntable, and rotating module includes one the 6th cylinder, the 6th cylinder
It is installed on the back side of translation base ramp, a turntable is inlaid in translation base ramp, the two sides of turntable is separately connected
The shaft and jig turntable of six cylinders, the ramp of translation base are provided through two proximity sensors, proximity sensor
End is opposite with the upper and lower side of the lower inclined plane of jig turntable, the position of corresponding two O-ring jigs, the lower inclined plane of jig turntable
Side is equipped with a block outstanding, and with the rotation of jig turntable, block can alternatively be blocked proximity sensor, 0 type circle
The end of jig, which is equipped with, is inserted in the front end at end as O-ring, and pushing that component bottom end is equipped with will be before O-ring indentation O-ring jig
The positioning briquetting at end, the bottom end of positioning briquetting are recessed width and the comparable locating slot of O-ring outer diameter, and driving mould group is along sliding
The moving direction of platform is equipped with position of the photoelectric sensor to incude simultaneously limit slippage platform, and photoelectric sensor is respectively arranged at
The both ends and centre of the sliding rail side of sliding platform in the execution mould group of O-ring feed mechanism, are located above retainer plate and are equipped with laser
Reflection sensor carries out induction judgement by laser reflection type sensor when O-ring is through on vibrating disk feeding to retainer plate, described
First shift mechanism further includes the first fixed plate and the guide rail matched and the second sliding block, and unreeling structure is mounted on the first fixed plate
On, the first fixed back fixes the second sliding block, and guide rail is fixed in the 7th rack, and the first fixed plate and is fixed on the 7th machine
First on frame executes the telescopic end connection of force piece.
5. filter core assembly system according to claim 1, which is characterized in that second shift mechanism further includes second solid
Fixed board and load arm, vertical 7th rack of the second fixed plate are fixed, and the second execution force piece is skewed and fixed at angle a and second
Plate is fixed, and a between 30 ° -60 °, fix with the second execution force piece telescopic end by load arm one end, the fixed beveling mechanism of the other end,
Described second executes the upper fixed connecting plate of force piece one side, and one end of the connection board skewed extension upwards, and corresponding second is fixed
L-type plate is fixed on plate, and the one side of vertical second fixed plate of L-type plate is inclined-plane, one end of the connection board is fixed along inclined-plane, makes second
Execution force piece is skewed and fixes at angle a and the second fixed plate.
6. filter core assembly system according to claim 1, which is characterized in that the beveling mechanism includes the 4th execution power
Part and hinged upper and lower occlusion clipper, the 4th execution force piece are fixed on load arm end, wherein lower occlusion clipper and load arm end
Fixed, upper occlusion clipper and the 4th execution force piece telescopic end are hinged.
7. filter core assembly system according to claim 1, which is characterized in that the unreeling structure includes the 5th execution power
Part, guide part and runner, the 5th, which executes force piece, fixes on the first fixing plate, and telescopic end is connect with runner, is set on runner
Adhesive tape disc, guide part include fixed block, and fixed block end is rotatably connected to the first roller, and fixed block lower rotation is connected with
Two rollers, fixed block another end portion set scarf, with the cooperation of beveling mechanism.
8. filter core assembly system according to claim 7, which is characterized in that set fracture sensing in first fixed plate
Device, for one fracture sensor towards runner, one fracture sensor is fixed on runner side, and rolls towards fixed block end first
Cylinder.
9. filter core assembly system according to claim 1, which is characterized in that the third executes force piece, is fixed on the
In two fixed plates, telescopic end is fixed with bracket, is rotatablely connected nip rolls on bracket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821667534.XU CN209140286U (en) | 2018-10-15 | 2018-10-15 | Filter core assembly system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821667534.XU CN209140286U (en) | 2018-10-15 | 2018-10-15 | Filter core assembly system |
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| Publication Number | Publication Date |
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| CN209140286U true CN209140286U (en) | 2019-07-23 |
Family
ID=67269806
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| Application Number | Title | Priority Date | Filing Date |
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| CN201821667534.XU Expired - Fee Related CN209140286U (en) | 2018-10-15 | 2018-10-15 | Filter core assembly system |
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| Country | Link |
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| CN (1) | CN209140286U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111843477A (en) * | 2020-07-29 | 2020-10-30 | 广东栗子科技有限公司 | Automatic filter element assembling and detecting equipment |
| CN113147047A (en) * | 2021-02-23 | 2021-07-23 | 嘉善乐枫生物科技有限公司 | Automatic welding device and method for filter cotton sealing cover of purification column |
| CN114131325A (en) * | 2021-11-21 | 2022-03-04 | 贵州德科纳精密设备制造有限公司 | Filter core external diameter detects and sealing washer assembly all-in-one |
| CN116852105A (en) * | 2023-09-05 | 2023-10-10 | 新乡市利菲尔特滤器股份有限公司 | Filter element production device and process |
| CN117961467A (en) * | 2024-03-12 | 2024-05-03 | 重庆福瑞斯自动化设备股份有限公司 | Automobile air conditioning filter assembly system and process |
| CN118578087A (en) * | 2024-06-25 | 2024-09-03 | 太平洋康泰科学仪器(济南)有限公司 | IUI automated assembly line |
| CN119058116A (en) * | 2024-11-05 | 2024-12-03 | 宁波市奥特曼自动化设备有限公司 | Industrial RO membrane filter element processing equipment and processing method |
-
2018
- 2018-10-15 CN CN201821667534.XU patent/CN209140286U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111843477A (en) * | 2020-07-29 | 2020-10-30 | 广东栗子科技有限公司 | Automatic filter element assembling and detecting equipment |
| CN113147047A (en) * | 2021-02-23 | 2021-07-23 | 嘉善乐枫生物科技有限公司 | Automatic welding device and method for filter cotton sealing cover of purification column |
| CN114131325A (en) * | 2021-11-21 | 2022-03-04 | 贵州德科纳精密设备制造有限公司 | Filter core external diameter detects and sealing washer assembly all-in-one |
| CN114131325B (en) * | 2021-11-21 | 2023-06-02 | 贵州德科纳精密设备制造有限公司 | Filter core external diameter detects and sealing washer assembly all-in-one |
| CN116852105A (en) * | 2023-09-05 | 2023-10-10 | 新乡市利菲尔特滤器股份有限公司 | Filter element production device and process |
| CN116852105B (en) * | 2023-09-05 | 2023-11-21 | 新乡市利菲尔特滤器股份有限公司 | Filter element production device and process |
| CN117961467A (en) * | 2024-03-12 | 2024-05-03 | 重庆福瑞斯自动化设备股份有限公司 | Automobile air conditioning filter assembly system and process |
| CN118578087A (en) * | 2024-06-25 | 2024-09-03 | 太平洋康泰科学仪器(济南)有限公司 | IUI automated assembly line |
| CN119058116A (en) * | 2024-11-05 | 2024-12-03 | 宁波市奥特曼自动化设备有限公司 | Industrial RO membrane filter element processing equipment and processing method |
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